weather guard 164-X-03 87 Inch Lo-Side Box Aluminum Instruction Manual
- June 9, 2024
- weather guard
Table of Contents
Weather Guard 164-X-03 87 Inch Lo-Side Box Aluminum Instruction Manual
TRUCK STORAGE SOLUTIONS
SECURING YOUR REPUTATION
INSTALLATION MANUAL
ALUMINUM & STEEL SIDE BOX
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
MODELS 164-X-03, 165-X-03, 174-X-03, 175-X-03, 184-X-03, 185-X-03
Note: X represents the color code for your model: 0 = Clear | 3 = White | 5 = Black | 52 = Matte Black I 6 = Gun Metal Gray
Use specific aluminum upfit components when installing WEATHER GUARD® products to aluminum truck beds. Follow additional instructions if mounting to an aluminum truck bed. There may be left over components depending on upfit.
Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.
Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, electric wires, etc., check under vehicle for locations. All floor mounting bolts near the gas tank area should be installed from the underside of the vehicle, to guard against the gas tank being punctured in the event of a collision. This would mean not using Blind Fastener in this area. Holes drilled in this area should be 3/8″.
Danger of explosion. Do not use this product for storing or transporting flammables, explosives, hazardous materials, or hazardous waste, such as containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene tanks and cutting torches. This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. Any modifications made to, or unintended use of this product, could create a hazardous condition that can cause death, serious personal injury or property damage.
Before marking the leg mounting holes, check inside the box for location of gas spring housing and components that may obstruct safe drilling. To keep debris out of your eyes when checking the underside of the vehicle, or when drilling, always wear protective eyewear.
TOOLS REQUIRED
- Electric Drill
- Bits: 3/16″, 3/8″, 1/2″
- Deep Well Ratchet Wrench – 1/2″
- Open or Box End Wrench – 1/2″, 9/16″
- Carpenter’s Square
PARTS LIST
BOLT KIT
ALUMINUM BED UPFIT KIT PARTS LIST (COMPONENT OF BOLT KIT)
BLIND FASTENER INSTALLATION
Place a drop of oil on black oxide bolt for lubrication before assembling.
Place the Blind Fastener in the hole and use 1/2″ or 7/16″ wrench to tighten black oxide bolt until fastener is fully seated (it will start out hard and get easier as fastener “bulbs” out).
Make sure the Blind Fastener and Installation Tool do not turn during installation.
ALUMINUM TRUCK BED INSTALLATION
Coat drilled holes with Zinc Rich Primer. Insert Blind Fastener through one 1/2″ x 1″ plastic washer. Insert Blind Fastener into drilled hole. Place second 1/2″ x 1″ plastic washer through the bottom of the Blind Fastener. Continue following installation instructions above to install Blind Fasteners.
INSTALLATION INSTRUCTIONS
WARNING: ONCE A LOCK IS CODED IT CANNOT BE CHANGED!
CODING THE LOCKS – Easy 3-step guide
STEP 1
Locate Box in Truck Bed
Mount saddle/cross box first (if applicable). Support box with blocking until mounted.
Square box to bed and level box so top is horizontal when viewed from rear. Leave 1/8″ gap between side box and saddle/cross box (if applicable). Make sure cover opens fully without interference.
STEP 2
Mark and Drill Mounting Holes
Note:
- To maintain full floor width between wheel wells, legs should be aligned with the inside edge of the wheel wells. The foot of the leg must be squarely mounted on or between the tops or floor ribs.
- Fasten leg mounting feet directly to bed floor, not liners or bed mats.
Position rear leg as shown above. Use square to ensure vertical orientation. Mark both holes at top of leg and both holes in truck bed floor.
Repeat leg placement and marking process for other leg. If installing side boxes with a saddle or cross box, the front leg can be replaced with an angle bracket.
Remove box from truck. Drill all marks on box and truck with 3/16″ drill bit. Redrill all holes with 1⁄2″ drill bit. Install all Blind Fasteners.
ALUMINUM TRUCK BED INSTALLATION:
Follow additional instructions if mounting to an aluminum truck bed as explained in the Blind Fastener Installation on page 2.
STEP 3
Attach Box to Truck Bed
Attach mounting clamp, bolts, and washers as shown in figure to the right.
ALUMINUM TRUCK BED INSTALLATION:
Use vinyl tape as a barrier between the J-bolt and the aluminum truck bed.
If a stake pocket interferes with any mounting clamp location, it will be necessary to drill the stake pocket with a 1/2″ drill bit, with the top of the hole even with the bottom edge of the bed lip.
FEATURE OPERATION
Lock System
The WEATHER GUARD® Extreme Protection™ Lock is designed to provide maximum security, while providing ease of use and years of reliable service. When the button is pressed in the unlock mode, the latches are activated and the cover opens.
Locked
Turn the key clockwise to the locked position as indicated on the lock bezel.
Unlocked
Turn the key counter-clockwise to the unlocked position as indicated on the lock bezel. It is now ready to release the latches when pressed.
Latch System
The WEATHER GUARD® Latch System utilizes automotive grade latches in conjunction with high strength latch strikers to ensure maximum security. The WEATHER GUARD® Latch System is designed to open with a single touch of the button, and close securely. Expect years of reliable service from the WEATHER GUARD® Latch System with only minimal maintenance: Lubricate latch pivot points bi-annually with white grease. If latch strikers are accidentally knocked out of alignment, simply use a mallet to re-align.
12V Electrical Access
WEATHER GUARD® Truck Boxes are equipped with a 12 volt electrical access grommet for easy electrical accessory fit-ups. To use, simply cut along one or more perforations in the rubber grommet and run wire through.
Extension Cord
- Follow all Extension Cord manufacturer’s warnings and instructions.
- DO NOT insert extension cord through hole without grommet in place.
- Only use a three-wire extension cord with all three prongs intact. Never remove the round grounding prong.
- Extension cord must be connected to a 120 Volt GFCI protected outlet with proper ground. If GFCI outlet is not available, use an extension cord with GFCI protection built in.
- Check the insulation and plugs of extension cord before using. DO NOT use cord if it is worn or damaged.
- DO NOT overload extension cord.
- Remove extension cord from the grommet hole before moving or transporting saddle/cross box.
- Only use an extension cord that is rated for outdoor use.
- DO NOT connect extension cord to outlet that also supplies critical safety equipment with power.
Cordless Power Tool Battery Chargers
- See Charger’s Owner’s Manual for proper use and care of charger and batter- ies. Follow all warnings and instructions provided with your battery charger.
- Place chargers and electrical connections in tray.
- Chargers are dry location use only. DO NOT expose to liquid, vapor, or rain. Should your charger become wet, DO NOT attempt to use.
- Unplug extension cord from supply before handling wet charger or cords.
- Only use chargers and batteries that are intact and operating properly.
- DO NOT touch metal prongs when plugging charger into extension cord.
- Keep flammable materials like paper or rags away from charger, cords or connections.
- DO NOT place or attempt to charge lead acid, car type batteries in saddle/ cross box.
©2022 WERNER CO.
WEATHERGUARD.COM
Documents / Resources
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weather guard 164-X-03 87 Inch Lo-Side Box
Aluminum
[pdf] Instruction Manual
164-X-03 87 Inch Lo-Side Box Aluminum, 164-X-03 87, Inch Lo-Side Box Aluminum,
Box Aluminum
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