BN Products BNG5500iE 5000 Watt-rated Gasoline Inverter Generator User Manual
- June 3, 2024
- BN Products
Table of Contents
BNG5500iE 5000 Watt-rated Gasoline Inverter Generator
User Manual
BNG5500iE 5000 Watt-rated Gasoline Inverter Generator
The new BNG5500iE Inverter Generator is a portable, quiet, enclosed-frame
Inverter Generator, producing a top output of 5500 Watts (5000-Watts rated ).
This unit features a retractable handle, and a plus-sized wheel kit for easy
portability on job sites or recreational/RV use, and includes a remote
starter. 
Inverter Generator Spare Parts List
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2222.528.001V.00.00 | Right shell panel | 1 |
| 2 | 6178.05000.01.04 | Nut M5 | 6 |
| 3 | 0845.42013.00.01 | Self tapping screw M4 2×13 | 7 |
| 4 | 5598.467.001V.00.00 | Plum hold retaining ring | 4 |
| 5 | 4789.467.001V.00.00 | Bolt M6X16.5 | 3 |
| 6 | 7495.528.001V.00.00 | Handle cover | 1 |
| 7 | 5596.528.0010.P4.00 | Right side housing panel | 1 |
| 8 | 6542.528.001V.00.00 | Maintenance panel latch | 1 |
| 9 | 6378.528.001V.00.00 | Maintenance panel knob | 1 |
| 10 | 1142.528.0010.P4.00 | Oil maintenance panel | 1 |
Left Housing
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2220.528.001V.00.00 | Left shell panel | 1 |
| 2 | 6178.05000.01.04 | Nut M5 | 6 |
| 3 | 5787.06012.00.01 | Bolt M6x12 | 2 |
| 4 | 5522.467.002V.00.00 | Oil tank support pad | 3 |
| 5 | 4789.467.001V.00.00 | Bolt M6x16.5 | 3 |
| 6 | 5424.528.001V.00.00 | Slotted half round head screw | 2 |
| 7 | 5596.528.0020.P4.00 | Left side housing panel | 1 |
Frame
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 4863.528.0011.00.00 | Left bracket 1 | 1 |
| 2 | 4863.528.0031.00.00 | Right bracket 1 | 1 |
| 3 | 6170.08000.00.07 | Nut M8 | 8 |
| 4 | 9727.528.001V.00.00 | Front cross bar | 1 |
| 5 | 5787.06012.00.01 | Bolt M6x12 | 9 |
| 6 | 2999.528.001V.00.00 | Left rail | 1 |
| 7 | 7174.528.002V.00.00 | Fuel tank rear bracket | 1 |
| 8 | 2999.528.002V.00.00 | Right rail | 1 |
| 9 | 7174.528.001V.00.00 | Fuel tank front bracket | 1 |
| 10 | 6177.08000.00.01 | Nut M8 | 6 |
| 11 | 3360.487.001V.00.00 | Damping pad | 2 |
| 12 | 3340.528.001V.00.00 | Fixed base plate 1 | 1 |
| 13 | 3360.528.001V.00.00 | Damping pad | 2 |
| 14 | 5787.10025.05.01 | Bolt M10x25 | 4 |
| 15 | 3340.528.0031.00.00 | Frame floor | 1 |
| 16 | 6178.05000.01.04 | Clip nut M5 | 4 |
| 17 | 4863.528.002V.00.00 | Left bracket 2 | 1 |
| 18 | 4863.528.004V.00.00 | Right bracket 2 | 1 |
| 19 | 3340.528.002V.00.00 | Fixed base plate 2 | 1 |
| 20 | 6177.06000.00.01 | Nut M6 | 2 |
| 21 | 6353.528.0011.00.00 | Frame bottom bracket | 1 |
| 22 | 3350.528.001V.00.00 | Shock absorber seat | 2 |
| 23 | 5787.06025.00.01 | Bolt M6x25 | 2 |
| 24 | 2470.528.0110.00.00 | Inverter | 1 |
| 25 | 5926.467.001V.00.00 | Square nut M6 | 6 |
| 26 | 6854.528.0021.00.00 | Voltage regulating rectifier | 1 |
| 27 | 5787.06016.00.01 | Bolt M6x16 | 1 |
| 28 | 2461.188.001V.00.00 | Battery | 1 |
| 29 | 4885.528.001V.00.00 | Battery holder | 1 |
| 30 | 4440.528.0010.00.00 | Canister | 1 |
| 31 | 4441.528.0020.D7.00 | Carbon tank bracket | 1 |
Muffler Assembly
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2402.528.001V.00.00 | Muffler cover | 1 |
| 2 | 5787.05016.00.01 | Bolt M5X16 | 6 |
| 3 | 2400.528.001V.00.00 | Muffler assembly | 1 |
| 4 | 6170.08000.00.01 | Hexagon nut M8 | 2 |
| 5 | 3100.188.004V.00.00 | Muffler gasket | 1 |
| 6 | 0845.42013.00.07 | Self tapping screw M4 2×13 | 6 |
| 7 | 2030.528.0011.63.12 | Fan hood | 1 |
| 8 | 5787.08016.00.01 | Bolt M8x16 | 5 |
| 9 | 1689.528.001V.00.00 | Muffler mounting bracket | 1 |
| 10 | 2030.F80.001V.00.00 | Fan | 1 |
| 11 | 9757.528.001V.00.00 | The muffler housing base | 1 |
| 12 | 5787.06016.00.01 | Bolt M6x16 | 2 |
Handle & Upper Shell
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 3200.528.001V.00.03 | Oil fill bracket | 1 |
| 2 | 0845.42016.00.07 | Self tapping screw M4 2×16 | 8 |
| 3 | 5787.06012.00.01 | Bolt M6x12 | 10 |
| 4 | 3330.528.0010.00.00 | Handrail | 1 |
| 5 | 9988.528.001V.00.00 | Oil level window rubber seal | 1 |
| 6 | 8787.528.001V.00.00 | Oil level window lens | 1 |
| 7 | 9577.528.001V.00.00 | Pull handle support frame | 1 |
| 8 | 0845.35095.00.07 | Self tapping screw M3 5×9.5 | 2 |
| 9 | 9674.528.001V.00.00 | Upper shell | 1 |
| 10 | 9874.528.0040.00.00 | Pull handle assembly | 1 |
Tail Cover
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 7390.528.001V.00.00 | Front wheel | 2 |
| 2 | 5787.06012.00.01 | Bolt M6x12 | 2 |
| 3 | 4100.460.R001V.20.00 | Flat washer 6x25x1.5 | 2 |
| 4 | 0818.05016.00.07 | Cross large pan head screw M5x6 | 6 |
| 5 | 2435.528.0011.00.00 | Muffler side cover | 1 |
Control Panel
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 8748.528.001V.00.00 | Battery door | 1 |
| 2 | 6378.528.001V.00.00 | Battery door latch | 1 |
| 3 | 6542.528.001V.00.00 | Stop block | 1 |
| 4 | 0845.42010.00.07 | Self tapping screw M4 2×10 | 1 |
| 5 | 0818.05010.00.07 | Cross pan head screw 5×10 | 6 |
| 6 | 3370.528.0460.00.99 | Control panel front plate | 1 |
| 7 | 0818.05016.00.07 | Cross large pan head screw 5×16 | 6 |
| 8 | 6655.528.0011V.00.00 | Panel seat | 1 |
| 9 | 2141.467.001V.P4.00 | Three-in-one switch dial | 1 |
| 10 | 0818.04014.00.01 | Cross pan head screw 4×14 | 1 |
| 11 | 0819.04212.00.01 | Self tapping screw M4 2×12 | 3 |
| 12 | 2140.464.001V.00.00 | Three-in-one switch | 1 |
Fuel Tank
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 3200.487.C011.04.01 | Fuel tank cap | 1 |
| 2 | 3200.168.075V.00.05 | Fuel filter screen | 1 |
| 3 | 3200.528.0010.00.06 | Fuel level sensor | 1 |
| 4 | 3200.528.C010.D7.00 | Fuel Tank | 1 |
| 5 | 3206.168.R001V.00.00 | Fuel tank outlet nozzle | 1 |
| 6 | 5787.06025.00.01 | Bolt M6x25 | 4 |
| 7 | 4100.460.R001V.20.00 | Flat washer 6x25x1.5 | 4 |
| 8 | 3213.460.001V.00.00 | Tank bushing | 4 |
| 9 | 3217.460.001V.00.00 | Fuel tank mounting pad | 4 |
| 10 | 2360.458.R002V.00.00 | Ferrule | 3 |
| 11 | 2330.528.C080.00.00 | Fuel evaporation collection tube | 1 |
| 12 | 2360.458.R007V.00.00 | Ferrule | 1 |
| 13 | 2330.528.C050.00.21 | Fuel line | 1 |
| 14 | 3200.487.004V.00.02 | Fuel cap chain | 1 |
Engine: Crankcase
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 0210.180.X01V.00.00 | Piston ring assembly | 1 |
| 2 | 0200.F80.001V.00.00 | Piston | 1 |
| 3 | 0230.168.001V.00.00 | Piston pin clip | 2 |
| 4 | 0220.F80.001V.00.00 | Piston pin | 1 |
| 5 | 0190.F80.001V.00.00 | Connecting rod assembly | 1 |
| 6 | 5787.06025.00.01 | Bolt M6x25 | 2 |
| 7 | 2100.F80.001V.00.00 | Air bag | 1 |
| 8 | 1000.F80.0011.00.00 | Crankcase body | 1 |
| 9 | 3340.F80.001V.00.00 | Engine floor | 1 |
| 10 | 6985.F80.0020.00.00 | Cylinder head cover | 1 |
| 11 | 1260.168.R001V.66.00 | Oil drain gasket | 2 |
| 12 | 1250.F80.0011.00.20 | Oil plug M10x1.25×15 | 2 |
| 13 | 3170.168.R001V.00.00 | Set pin | 2 |
| 14 | 1521.F80.001V.00.00 | Trigger | 1 |
| 15 | 2090.F80.001V.00.00 | Crimping board | 1 |
| 16 | 5787.06014.00.01 | Bolt M6x14 | 3 |
| 17 | 5789.06028.00.01 | Bolt M6x28 | 2 |
| 18 | 5789.05016.00.07 | Bolt M5x16 | 2 |
| 19 | 2070.F80.A040.00.00 | Starter | 1 |
| 20 | 8654.F80.0011.00.00 | Crankcase cover | 1 |
| 21 | 5787.06018.00.01 | Bolt M6x18 | 3 |
| 22 | 2330.F80.001V.00.00 | Oil drain pipe | 1 |
| 23 | 2783.F80.0020.00.00 | Starter motor cover | 1 |
| 24 | 1220.528.R0010.00.00 | Tension disc | 1 |
Engine: Crankcase Cover
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 5787.08035.00.01 | Bolt M8x35 | 7 |
| 2 | 1230.F80.001V.00.00 | Oil gauge | 1 |
| 3 | 1010.F80.0031.00.00 | Crankcase cover | 1 |
| 4 | 5789.06010.00.01 | Bolt M6x10 | 1 |
| 5 | 0270.173.005V.00.00 | Ball bearing | 1 |
| 6 | 1020.164.0011.00.00 | Oil level alarm sensor | 1 |
| 7 | 5787.06014.00.01 | Bolt M6x14 | 2 |
| 8 | 3170.168.R001V.00.00 | Set pin | 2 |
| 9 | 3040.F80.0011.00.00 | Crankcase Gasket | 1 |
| 10 | 1040.F80.0010.60.00 | Camshaft assembly | 1 |
| 11 | 0180.F80.0030.61.00 | Crankshaft assembly | 1 |
| 12 | 3150.173.001V.00.00 | Oil seal | 2 |
Engine: Rotor Assembly
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 4000.528.0030.00.02 | Stator | 1 |
| 2 | 5787.06065.00.01 | Bolt M6x65 | 3 |
| 3 | 4000.528.001V.00.01 | Rotor | 1 |
| 4 | 2030.528.0010.63.11 | Flywheel fan | 1 |
| 5 | 2020.F80.002V.00.00 | Starting sleeve | 1 |
| 6 | 6177.14000.06.01 | Nut M14x1.5 | 1 |
| 7 | 5787.06014.00.01 | Bolt M6x14 | 4 |
Engine: Cylinder Head
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 5787.06025.00.01 | Bolt M6x25 | 4 |
| 2 | 0001.F80.001V.00.01 | Cylinder head cover | 1 |
| 3 | 2370.F80.001V.00.00 | Exhaust pipe | 1 |
| 4 | 7061.F80.001V.00.00 | Breather valve plate assembly | 1 |
| 5 | 7061.F80.002V.00.00 | Breather valve pad | 1 |
| 6 | 5789.05010.00.07 | Bolt M5x10 | 1 |
| 7 | 3000.F80.001V.00.00 | Cylinder head cover pad | 1 |
| 8 | 2190.F80.0012.00.00 | Cylinder guide hood | 1 |
| 9 | 5787.10075.05.10 | Bolt M10x1.25×75 | 4 |
| 10 | 2160.168.006V.00.00 | Spark plug | 1 |
| 11 | 0900.06102.00.01 | Bolt M6x102 | 2 |
| 12 | R0900.08032.00.01 | Bolt M8x32 | 2 |
| 13 | 0010.F80.001V.00.00 | Cylinder head | 1 |
| 14 | 3170.188.002V.00.00 | Set pin | 2 |
| 15 | 3020.F80.0020.00.00 | Gasket, Cylinder head | 1 |
| 16 | 5787.06018.00.01 | Bolt M6x18 | 2 |
| 17 | 2781.F80.0011.00.00 | Cylinder head cover | 1 |
| 18 | 7080.165.001V.00.00 | Fuel filter | 1 |
Engine: Starter
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2000.F80.0011.00.01 | Starter hood | 1 |
| 2 | 5787.06018.00.01 | Bolt M6x18 | 5 |
| 3 | 2000.T70.001V.00.03 | Starter handle | 1 |
| 4 | 2186.T48.001V.00.00 | Handle cover | 1 |
| 5 | 2000.T70.0020.00.02 | Pull plate | 1 |
| 6 | 5787.06014.00.01 | Bolt M6x14 | 4 |
| 7 | 1220.528.R0020.00.00 | Tension disc | 1 |
| 8 | 7495.528.0020.00.00 | Cord housing trim | 1 |
Engine: Intake & Exhaust Valves
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 5787.06014.00.01 | Bolt M6x14 | 1 |
| 2 | 0085.165.001V.00.00 | Oil seal – Intake valve | 1 |
| 3 | 0107.F70.020V.00.00 | Rocker shaft stop | 1 |
| 4 | 0100.F80.001V.00.00 | Rocker assembly | 2 |
| 5 | 0105.K92.001V.00.00 | Rocker shaft | 2 |
| 6 | 0090.168.001V.00.00 | Valve top cap | 2 |
| 7 | 1120.165.0020.00.00 | Valve lock clip | 2 |
| 8 | 0060.165.0020.00.00 | Valve spring seat | 2 |
| 9 | 0040.F80.001V.00.00 | Valve spring | 2 |
| 10 | 0030.F80.001V.00.00 | Exhaust valve | 1 |
| 11 | 0020.F80.001V.00.00 | Intake valve | 1 |
| 12 | 0160.F80.001V.00.00 | Push rod | 2 |
| 13 | 1030.F68.001V.00.00 | Tappet | 2 |
Engine: Carburetor
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2260.F80.0031.00.00 | Carburetor assembly | 1 |
| 2 | 3060.F80.001V.00.00 | Inlet port gasket | 1 |
| 3 | 2300.F80.001V.00.00 | Carburetor block | 1 |
| 4 | 3080.F80.001V.00.00 | Carburetor gasket | 1 |
Engine: Air Filter
| Ref # | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 2280.F80.0020.00.00 | Air Filter assembly | 1 |
| 2 | 3095.168.001V.00.00 | Air Filter gasket | 1 |
| 3 | 6177.06000.00.01 | Nut M6 | 2 |
BNG5500iE Wiring Diagram
Specifications
BNG5500iE Portable Inverter Generator (Gasoline)
Frequency| 60Hz
Power Rated / Power Max| 5.0kW / 5.5kW
Rated Voltage (AVR)| 120V/240V Single Phase
Fuel Tank Capacity| 3.6 Gallons (13.61)
Oil Capacity| 0.84 Quarts
Outlets| (1) 120V (20A) GFCI Duplex
| (1) 120V/240V (30A) NEMA L14-30R
Run Time at 50% Load (Hrs/tank)| (1) USB 1.0/2.0 Type A., 1 – USB 3.0/31 Type
C 8.5+ hours
Run Times at 100%| 4+ hours
Electronic Display| Digitial Smart LCD
Certifications| EPA – CARS – CE – EU5
Unit Dimensions| 24″ X 18.5″ X 21″ (610mm x 470mm x 535mm)
Unit Weight| 114.6 lbs (52 Kgs)
Sound Level| 62.0 dB(A) @ 7m (23 ft.)
Engine| 8.8 Hp DK180F/P
Wheel Kit| Included
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References
Read User Manual Online (PDF format)
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