BN PRODUCTS BNG4000i 3500 Watt-Rated Inverter Generator User Guide

BN PRODUCTS BNG4000i 3500 Watt-Rated Inverter Generator

The BNG4000iE is an enclosed-frame, gasoline-powered inverter generator. This model features a wireless remote starter key fob, as well as pull starting. This lightweight, quiet (64 dBA at 23′) unit produces a stable, maximum 4000W (3500W rated) output, and includes (1) GFCI-protected Duplex 120V / 20A outlet, (1) 3-prong twist-lock 30A outlet, and (1) 12V 8.3A receptible. Standard safety features such as Automatic Shut-off, Low Oil Indicator, and covered receptacles are included.

Inverter Generator Spare Parts List

Engine Housing Parts

Ref #| Part Number| Description| Qty| Figure 1 – Engine Housing
---|---|---|---|---
1| 41102-G220020-H0200| Engine bracket – left| 1
2| 91101-0820-00100| Hexagonal flange bolt| 2
3| 41102-G220010-H0200| Engine bracket – right| 1
4| H225iD| Engine| 1
5| 92101-0800-00100| Hexagonal nut| 2
6| 23100-G220010-H0200| Muffler housing| 1
7| 91101-0612-00100| Hexagonal flange bolt| 2
8| 23011-G300010-00000| Muffler rear cover| 1
9| 91206-4214-00500| Cross recessed pan head self threading screw| 6
10| 23018-G220010-00000| Muffler exhaust sleeve| 1
11| 25183-G220010-00000| Baffle| 1

Frame Assembly Parts

Ref #| Part Number| Description| Qty|

Figure 2 – Frame Assembly Parts

---|---|---|---|---
1| 41402-G220040-C0100| Wheel cap| 2
2| 92102-0800-00100| Steel Hexagonal lock nut| 2
3| 93104-1225-00100| Washer – Type C| 2
4| 44220-G220010-C0100| Wheel assembly| 2
5| 91705-G290030-00000| Hexagonal step bolt| 1
6| 44412-G220020-H0200| Handle hose connecter| 1
7| 41110-G220020-00000| Shock pad – left/front| 1
8| 41120-G220010-00000| Shock pad – right/front| 1
9| 41110-G220010-00000| Shock pad – left/rear| 1
10| 92201-0800-00100| Hexagonal flange nut| 4
11| 41120-G220020-00000| Shock pad – right/rear| 1
12| 41405-G220020-00000| Rubber handle trip| 1
13| 41210-G220010-H0200| Frame support assembly| 1
14| 44412-G220010-H0200| Handle tube connector| 1
15| 91705-G290030-00000| Hexagonal step bolt| 2
16| 91101-0612-00100| Hexagonal flange bolt| 2
17| 91101-0620-00100| Hexagonal flange bolt| 1
18| 36300-G220030-00000| Inverter housing| 1
19| 91101-0632-00100| Hexagonal flange bolt| 2
20| 44410-G220010-H0400| Front handle assembly| 1
21| 41402-G220010-H0400| Front bracket cover| 1

Lower Frame sub-assembly

Ref #| Part Number| Description| Qty| Figure 3 – Lower Frame sub-assembly
---|---|---|---|---
1| 92319-G290010-00000| Nut| 1
2| 92318-G290020-00000| Square nut| 1
3| 41410-G220010-H0400| Base frame covering| 1
4| 41402-G220030-C0100| Frame cover panel| 1
5| 41130-G220010-00000| Base footing pad| 2
6| 91101-0612-00100| Hexagonal flange bolt| 2
7| 92201-0800-00100| Hexagonal flange nut| 2

Fuel Tank Assembly Parts

Ref #| Part Number| Description| Qty| Figure 4 – Fuel Tank Assembly
---|---|---|---|---
1| 25110-G220010-H0400| Fuel cap| 1
2| 25190-G220010-00000| Fuel filter| 1
3| 25140-G220020-H0200| Fuel tank| 1
4| 91101-0625-00100| Hexagonal flange bolt| 4
5| 93120-G050010-00000| Fuel tank gasket| 4
6| 25103-V020010-00000| Bushing| 4
7| 25101-E010010-00000| Shock washer| 4
8| 95206-G290020-00000| Fuel line clamp| 1
9| 25130-G220010-000I0| Fuel line pipe| 1
10| 25210-G220010-00000| Fuel Leveler| 1

Battery Mount Asembly Parts

Ref #| Part Number| Description| Qty| Figure 5 -Battery Mount Assembly
---|---|---|---|---
1| 35130-G220010-00000| Positive terminal wire| 1
2| 92201-0400-00100| Hexagonal flange nut| 2
3| 35110-G220010-00000| Battery| 1
4| 91101-0410-00100| Hexagonal bolt| 2
5| 35150-G220010-00000| Battery bracket| 1
6| 35140-G220010-00000| Negative terminal wire| 1
7| 91101-0614-00100| Hexagonal flange bolt| 1

Accessory Tools

Ref #| Part Number| Description| Qty| Figure 6 – Accessory Tools
---|---|---|---|---
2| 96101-E010010-00001| Extension bar| 1
3| 96105-V050010-00001| Hex nut driver| 1
4| 96201-E010010-00001| Screwdriver| 1
5| 96402-E010040-H0400| Tool bag| 1

Inverter Generator Spare Parts List

Exterior Frame Parts

Ref #| Part Number| Description| Qty| Ref #| Part Number| Description| Qty
---|---|---|---|---|---|---|---
1| 41405-G220030-00000| Rubber sleeve| 2| 18| 41431-G220010-C0100| Right cover| 1
2| 91705-G290030-00000| Hexagonal step bolt| 16| 19| 41403-G220010-C0100| Maintenance cover| 1
3| 26233-G220010-00000| Oil inlet rubber sleeve| 1| 20| 41440-G290020-H0100| Knob assy.| 1
4| 25220-G290010-00000| Oil window| 1| 21| 41450-G290010-H0400| Stop piece assy.| 1
5| 25221-G290010-00000| Rubber pad,Oil window| 1| 22| 92102-0500-00200| Steel Hexagonal lock nut| 1
6| 41460-G220010-H0400| Cover assy.| 1| 23| 91202-0416-00200| Cross recessed pan head screw| 1
7| 41405-G220010-00000| Rubber sleeve| 2| 24| 41440-G220010-C0100| Knob assembly| 1
8| 23011-G220010-H0400| Muffler tail cover| 1| 25| 91210-4216-00100| Cross recessed countersunk head tapping screw| 3
9| 41402-G220020-C0100| Exterior frame shell – rear| 1| 26| 28123-E180010-00000| Recoil handle| 1
10| 41422-G290010-00000| Fixing rubber sleeve| 9| 27| 91202-0510-00100| Cross recessed pan head screw| 1
11| 41420-G220010-H0400| Left cover assy.| 1| 28| 41450-G290010-H0100| Pull stop| 1
12| 91705-G220010-00000| Hexagonal step bolt| 9| 29| 41432-G300010-00000| Handle shell| 1
13| 41421-G220010-C0100| Left outer cover| 1| 30| 25130-G220030-00000| Fuel line| 2
14| 92319-G290010-00000| Nut| 12| 31| 36103-G220020-H0400| Panel seat assy.| 1
15| 95206-G290010-00000| Clamp| 2| 32| 25132-V050020-00000| Fuel line clamp| 4
16| 31430-G220010-00000| Start switch assy.| 1| 33| 36120-G220020-H02A0| Control Panel Assembly| 1
17| 41430-G220010-H0400| Right cover assy.| 1| 34| 91202-0510-00100| Cross recessed pan head screw| 6

Control Panel Assembly

Figure 8 – Control Panel Layout

H225iD Engine Spare Parts List (BNG4000iE)

Cylinder Head

Ref #| Part Number| Description| Qty| Figure 9 – Cylinder Head

---|---|---|---|---
1| 93307-1016-00000| Dowel pin| 2
2| 11131-E030020-00000| Cylinder Head Sealing Pad Combination| 1
3| 11140-E200020-00000| Cylinder Head Combination| 1
4| 91707-E200010-00000| Air Intake Double-headed Bolts| 2
5| 91708-E010010-00000| Exhaust Double Headed Bolt| 2
6| 31110-E010010-00000| Sparkplug| 1
7| 17301-E200010-00000| Rocker Shaft Baffle| 1
8| 91718-E010010-00000| Cylinder Head bolt| 4
9| 91101-0616-00100| Flange bolt 6×16| 2
10| 26235-E200010-00000| Cylinder Head Cowl| 1
11| 91101-0510-00100| Flange bolt| 2
12| 11431-E200010-00000| Breath Cover Plate| 1
13| 11432-E200010-00000| Air Groove Cover Plate Gasket| 1
14| 19211-E200010-00000| Oil Filter| 1
15| 11410-E200010-00000| Cover Comp Head| 1
16| 22004-E200010-00000| Waste Trachea| 1
17| 91101-0620-00100| Flange bolt 6×20| 4

Starter Motor & Crankcase

Ref #| Part Number| Description| Qty| Figure 10 – Starter Motor & Crankcase

---|---|---|---|---
1| 91101-0610-00100| Flange bolt 6×10| 3
2| 26232-E200010-00000| Air Deflector housing – bottom| 1
3| 31340-E180010-00000| Trigger combination| 1
4| 91101-0612-00100| Flange bolt 6×12| 2
5| 90001-E010010-00000| Oil seal| 1
6| 94100-6205-P5301| Radial ball bearing| 1
7| 93307-0810-00000| Dowel pin| 2
8| 91101-0625-00100| Flange bolt 6×25| 2
9| 31500-E060010-00000| Starter motor| 1
10| 13006-E200010-00000| Motor outlet baffle| 1
11| 13310-E200010-00000| Crankshaft body housing| 1
12| 91101-0610-00100| Flange bolt 6×10| 1
13| 26231-E200010-00000| Air Deflector housing – top| 1
14| 13008-E140010-00000| Installation bracket For ignition control| 1
15| 91206-4813-00100| Tapping screw| 2
16| 31300-E200010-00000| Firewire Ring parts| 1

Crankcase Cover

Ref #| Part Number| Description| Qty| Figure 11 – Crankcase Cover

---|---|---|---|---
1| 93307-0814-00000| Dowel pin| 2
2| 13001-E200010-00000| Crankcase gasket| 1
3| 91101-0616-0010| Flange bolt 6×16| 2
4| 31080-E200010-00000| Oil sensor| 1
5| 13410-E200010-00000| Crankcase cover| 1
6| 91101-0832-00100| Flange bolt 8×32| 6
7| 94100-6205-P5301| Radial ball bearing| 1
8| 91101-0610-0010| Flange bolt 6×10| 1
9| 19010-E200010-C0100| Oil measuring stick/cap| 1

Crankshaft, Piston & Connecting Rod

Ref #| Part Number| Description| Qty| Figure 12 – Crankshaft, Piston & Connecting Rod

---|---|---|---|---
1| 91710-E010010| Connecting Rod Bolt| 2
2| 15012-E010010-00000| Connecting Rod Cap| 1
3| 15011-E010010-00000| Connecting Rod| 1
4| 15010-E010010-00000| Connecting Rod Assembly| 1
5| 15122-E010010-00000| Piston Pin Clip| 2
6| 15100-E140020-00010| Piston| 1
7| 15121-E010010-00000| Wrist Pin| 1
8| 15201-E140010| Top Ring| 1
9| 15202-E140010| Compression Ring| 1
10| 15210-E140010| Oil Ring Assembly| 1
11| 15100-E140020-000I0| Piston Ring| 1
12| 15313-E200010| Timing Gear| 1
13| 15311-E200010-00000| Crankshaft| 1
14| 93404-E010010-00000| Key| 1
15| 15310-E200010-00000| Crankshaft Parts Assembly| 1

Valve & Camshaft Assembly

Ref #| Part Number| Description| Qty| Figure 13 – Valve & Camshaft Assembly

---|---|---|---|---
1| 17211-E140010-00000| Camshaft Assembly| 1
2| 17021-E020010-00000| Valve Lifter (Tappet)| 2
3| 11122-E200010-00000| Exhaust Valve| 1
4| 11121-E200010-00000| Valve Intake| 1
5| 11145-E200010| Intake Valve Guide| 1
6| 11146-E200010| Exhaust Duct| 1
7| 17010-E200010-00000| Push Rod| 2
8| 11102-E010010-00000| Valve Spring| 2
9| 11106-E200010-00000| Valve Seat| 2
10| 11108-E200010-00000| Valve Key| 4
11| 17341-E200010-00000| Rocker Arm Shaft| 2
12| 17310-E200010-00000| Rocker Arm Assembly| 2

Pull Start Assembly

Ref #| Part Number| Description| Qty| Figure 14 – Pull Start Assembly

---|---|---|---|---
1| 91101-0614-00100| Flange bolt 6×14| 4
2| 28100-E200010-D0300| Manual start pull plate assembly| 1
3| 91101-0616-00100| Flange bolt 6×16| 4
4| 28001-E200010-00000| Starter cup| 1
5| 26201-E200010-00000| Vane wheel| 1
6| 92403-E010010-00000| Flywheel nut| 1
7| 33330-G160010-00000| Rotor| 1
8| 91718-E180010-00000| Cylinder head bolt| 3
9| 33310-G300010-00000| Stator| 1

Muffler Assembly

Ref #| Part Number| Description| Qty| Figure 15 – Muffler Assembly
---|---|---|---|---
1| 26001-E200010-00000| Muffler shield – front| 1
2| 23001-E010020-00000| Exhaust sealing pad| 1
3| 91101-0612-00100| Flange bolt 6×12| 2
4| 92101-0800-00100| Hex nut| 2
5| 23100-G300010-00000| Muffler assembly| 1
6| 26002-E200010-00000| Muffler shield – rear| 1
7| 91206-3513-00100| Muffler bolt| 1

Carburetor

Ref #| Part Number| Description| Qty| Figure 16 – Carburetor

---|---|---|---|---
1| 25300-E200010-00010| Carburetor| 1
2| 22007-E010010-00000| Carburetor Insulator Sealing Pad| 1
3| 22006-E200010-00000| Carburetor Spacer| 1
4| 22002-E010010-00000| Air Intake Sealing Pad| 1

Air Cleaner

Ref #| Part Number| Description| Qty| Figure 17 – Air Cleaner

---|---|---|---|---
1| 22100-E200010-H0100| Air cleaner| 1
2| 92201-0600-00100| Hex nut| 2
3| 22001-E010030-00000| Air filter gasket| 1

Electrical Wiring Diagram (BNG4000iE) Figure 18 – Electrical Wiring Diagram

BNG4000iE Specifications

Figure 19 – Specification Table

| Item| BNG4000iE
---|---|---
Gasoline Engine
HT225iD| Engine Type| Single Head, Air Cooled, 4-stroke OHV 25°
Displacement (cc)| 223
Ignition| CDI
Starting Type| Electric (Remote)
Recoil Start
Fuel Tank Capacity| 3.17 Gallons
Engine Oil| SAE 30 (0.55 Quarts)
Generator Specifications| Rated frequency (Hz)| 60Hz
Phase| Single
Rated AC power| 120V – 20A
Rated DC power| 12V – 8.3A
Rated output power| 3500W (3.5kW)
Maximum output power| 4000W (4.0kW)
Noise Level (50% Load)| 64dBA @ 23″
Unit Weight| 84.9 lbs (38.5 kg)
Unit Dimensions| 23.5″ x 17.3″ x 20.3″ (595 x 440 x 515 mm)

Documents / Resources

| BN PRODUCTS BNG4000i 3500 Watt-Rated Inverter Generator [pdf] User Guide
BNG4000i 3500 Watt-Rated Inverter Generator, BNG4000i, 3500 Watt-Rated Inverter Generator
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References

• BN Products-USA, LLC - Professional Contractor Tools

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