BN Products BNR6402K Double Paddle Mixer Instruction Manual
- June 5, 2024
- BN Products
Table of Contents
Product Manual
**BNR6402K Material Mixer
Professional Material Mixers
from BN Products, U.S.A.**
**BNR6402K Technical Manual
**
Machine Components
- ON/OFF switch
- Release button for ON/OFF switch
- Paddle coupling
- Two-speed dial button
- Steel handle
- Speed control knob
- Wrench
- Mixing paddles
Tech Notes
| Rated power/Current consumption: | 1800W |
|---|---|
| Power supply: | 120V- |
| Frequency: | 60 Hz |
| First gear: | 0-300min |
| Second gear: | 0-600min |
| Weight w/o mixing tool: | 6.5kg |
| Protection class: | II Double Insulated |
Safety Instructions
WARNING: Please read all notes and instructions on safety. Failure to
observe any of the notes and instructions on safety could result in an
electric shock, fire, and/ or serious injury.
Make sure that you keep all notes and instructions on safety for future
reference. To be able to use the machine safely it is essential that you read
the operating instructions and the safety instructions thoroughly and comply
with all of them. The machine is to be used only by persons who have read the
operating instructions and who are acquainted with the occupational safety and
accident prevention regulations in force in your immediate area.
In addition, you must also comply with the general safety instructions also
included with the machine. Take care to ensure that the main power supply
corresponds to the specifications on the rating plate.
Do not use the device in any environments with potentially explosive
atmospheres. Do not mix any readily flammable solvents or solvent-containing
substances with a flashpoint of below 21° C.
Take care to ensure that no liquid splashes against the motor housing and keep
it away from rain to prevent risk of an electric shock! Never clean the
machine with water again, risk of electric shock!
Do not wind cables or leads around any parts of your body. Always hold the
machine firmly with both hands when carrying out your work and make sure you
have a secure footing. Do not use the machine with a damaged power cord.
If the power cord is damaged, do not touch the cable and pull out the power
cord immediately. There is an increased risk of electric shock from a damaged
cord. If the power cord has to be replaced (because of damage), ensure that it
is replaced by the manufacturer or an authorized representative of the
manufacturer (electrician) in order to avoid any risk to safety.
Hold the machine by the insulated grip surfaces when operating to prevent
possible shock if contact is made with concealed power cables or the machine’s
own main power cable.
Contact with a live cable may make metal components of the machine live as
well and could cause an electric shock. Before starting up, check that the
mixing paddle is securely attached and rotates without a hitch. Startup and
run this machine in a mixing container only. Ensure that the mixing container
is sturdy and in a firm and secure position.
Do not reach into the mixing container with your hands or insert any other
objects into it while mixing is in process. Let the machine do its job! Wait
until the machine comes to a complete stop before taking it out of the
mixture. Rotating tools can snag and cause injuries or damage.
If the sound level exceeds 85 dB(A) where you are working, please use ear
protection! We recommend that you wear work gloves and protective goggles when
using the mixer. Standard regulations require that you wear close-fitting
clothing.
To protect yourself from harmful dust while mixing, wear a dust mask. Some
materials are deemed to be carcinogenic. Use a dust extractor wherever
possible.
- Read and observe the operating instructions for the machine before you start it up!
- Always wear protective goggles and ear protection while working.
- It is advisable to wear a dust mask whenever working with materials that generate large amounts of dust.
- Always wear protective gloves while working. · Wear safety shoes with steel caps during operation.
Proper use
The machine is designed for mixing liquid, granular, and powder-based building
products such as paints, mortar, concrete, adhesives, plaster, mixes
containing silica sand, thermosetting resin, and similar substances. Use the
right mixing paddle for the consistency of the material and the quantity to be
mixed.
Please refer to the information in the technical data when choosing the size
of the paddle (diameter/mixing action). If the wrong mixing action or mixing
tool diameter is selected, this may cause the machine/gear unit to become
overloaded and lead to damage as a result.
This electrical tool is not designed for use in continuous operation. Given
the high torque levels generated by the machine, it must not be used as a
power drill. The machine must not be used for the preparation of food-related
materials.
Operation
- Check to see that the power supply shown on the rating plate is the same as the main power supply.
- Always hold the machine with both hands.
- Press the starting lock-out button 1.
- Press the ON/OFF switch 2.
- The ON/OFF switch can be locked!
- Always work with the ON/OFF switch fully pressed.
- To stop working, simply release the ON/OFF switch.
Always reduce the rotating speed when submerging the mixing tool into the
mixing material or lifting it out. Once the mixing tool is fully submerged,
increase the speed again to ensure that the motor is adequately cooled.
Keep the immediate area around the mixing container clear of other objects.
Continue mixing until all of the mixing material is completely incorporated.
Please follow the processing instructions of the manufacturer of the material.
The greater the viscosity of the material, the greater the impact of the
torque forces on the machine, so you should be prepared for this when you
carry out your work.
If the mixing tool comes into contact with a surface (e.g. the bottom of the
tub) while running, it may kickback.
Set the machine down resting on the guard handle after you have finished your
mixing work.
Always pull the power plug out of the socket-outlet before carrying out any
work on the machine.
Fitting the paddles
Insert the paddle into the proper coupling and screw it in hand tight. The
left paddle will only fit into the left side coupling and the right will only
fit into the right coupling. Make sure that the markings on the mixing
attachments match those of the respective mixing shaft when you fit them. For
trouble-free operation, the markings must match up. In addition, the paddles
can only be fitted in certain positions. This is to ensure that they do not
come into contact with each other.
To release or change the mixing paddles, simply unscrew them from the coupling
and this releases the mixing paddles.
Care and Maintenance
Before you carry out any operations on the machine, and especially when
changing the mixing paddles, always pull the power plug out first.
Clean the machine and the mixing paddles immediately after use. Keep the
couplings clean and freely moving at all times.
Keep the ventilation slots clean and clear at all times so that the machine
can be properly cooled. Blocked ventilation slits will lead to damage to the
machine.
Make sure that the ON/OFF switch moves and releases smoothly at all times. The
machine is equipped with selfdeactivating carbon brushes. This means that the
machine will shut itself down once a certain level of wear is reached.
Professional Material Mixers
From BN Products-USA
BNR6169 – 1050W
Hand-Held Paddle Mixer
has a forward and reverse switch with a variable speed trigger and a lock-
on button for continuous operation. Comes complete with a standard M14 paddle
connection or 1/2″ shank capacity for any mixing paddles. The D-handle rotates
360° with a 3-position removable side handle.
BNR6400 – 1800W
Hand-Held Paddle Mixer
has an ergonomically designed handle with a soft grip feature. This 2-speed
power mixer has a soft start feature, variable speed, and a constant speed
control setting. The safety on/off switch also has a lock-on button for
continuous operation. The tool has a heavy-duty gearbox with a powerful high
torque motor.
BNR6402A 1800 watt Hand-Held Paddle Mixer is a powerful 2-speed mixer
with a double shaft. This high-performance tool has 2 paddles working
clockwise and counterclockwise respectively. It has a robust gearbox with a
powerful high torque motor and an ergonomically designed handle with a soft
grip feature. This mixer has a soft start function and constant speed control.
BNR7000 – 1400W
TwinMaster Paddle Mixer
has an ergonomically designed handle with a soft grip feature. This mixer
features a unique paddle design that mixes in two directions at the same time
with a variable speed control setting. The safety on/off switch also has a
lock-on button for continuous operation. The tool has a heavy-duty gearbox
with a powerful high torque motor.
Optional BNRA0315 1/2″ Chuck is included with the BNR6169 and the BNR6400
BNR6402K Material Mixer
BNR6402K Material Mixer
| NO. | ITEM NO. | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | BNR6402KP-01 | RIGHT HANDLE | 1 |
| 2 | LEFT HANDLE | 1 | |
| 3 | BNR6402K-03 | SCREW ST3.9X20 | 6 |
| 4 | BNR6400-02 | CLAMP | 1 |
| 5 | BNR6402K-05 | SCREW ST3.5X16 | 4 |
| 6 | BNR6402K-06 | CAPACITANCE | 1 |
| 7 | BNR6402K-08 | ROUND INDUCTANCE | 2 |
| 8 | BNR6402K-07 | THE INDUCTANCE | 1 |
| 9 | BNR64000-08 | SPEED CONTROL | 1 |
| 10 | BNR6402K- 10 | SLEEVE (MG) | 2 |
| 11 | BNR6402K- 11 | CABLE | 2 |
| 12 | BNR6402K- 12 | SWITCH | 1 |
| 13 | BNR6402KP-13 | STEEL FRAME | 1 |
| 14 | BNR6402K- 15 | SCREW M8X12 | 4 |
| 15 | BNR6400-16 | CORD | 1 |
| 16 | BNR6400-66 | SLEEVE (BIG) | 1 |
| 17 | BNR6402K-18 | PADDLE LOCKING COLLAR SET (LEFT AND RIGHT) | 1 |
| 18 | BNR6402K-19 | SAFETY RING 040 | 2 |
| 19 | BNR6402K-20 | DUST COVER | 2 |
| 20 | BNR6402K-21 | BEARING 6203 Z | 2 |
| 21 | BNR6402K-22 | SCREW M5X20 | 4 |
| 22 | BNR6402K-23 | SPRING WASHER 05 | 8 |
| 23 | BNR6402K-24 | BEARING COVER | 1 |
| 24 | BNR6402K-25 | SPINDLE | 2 |
| 25 | BNR6402K-26 | HEMICYCLE KEY 3X3X10 | 2 |
| 26 | BNR6402K-27 | BEARING 6002 Z | |
| 27 | BNR6402K-28 | SAFETY RING 017 | 2 |
| 28 | BNR6402K-29 | SPINDLE GEAR | 2 |
| 29 | BNR6402K-30 | SAFETY RING 012 | 2 |
| 30 | BNR6402K-31 | GEARBOX | 1 |
| 31 | BNR6402K-32 | SEALING 028*1.9 | 1 |
| 32 | BNR6402K-33 | BEARING 6001 2RS | 1 |
| 33 | BNR6400-30 | ROTOR ASSEMBLY | 1 |
| 34 | BNR6402K-35 | M INSULATION GASKET | 1 |
| 35 | BNR6402K-36 | BEARING 608 Z | 1 |
| 36 | BNR6402K-37 | PIN 4*14 | 2 |
| 37 | BNR6402K-38 | SAFETY RING 09 | 1 |
| 38 | BNR6402K-39 | REVERSE SHAFT | 1 |
| 39 | BNR6402K-40 | SAFETY RING 026 | 1 |
| --- | --- | --- | --- |
| 40 | BNR6402K-41 | REVERSING SLIDING GEAR | 1 |
| 41 | BNR6402K-42 | BEARING 6000 ZZ | 1 |
| 42 | BNR6402K-43 | NEEDLE BEARING HK0810 | 1 |
| 43 | BNR6402K-44 | THE SECOND ACTIVE GEAR SHAFT | 1 |
| 44 | BNR6402K-45 | HEMICYCLE KEY 2.5X3.7X10 | 1 |
| 45 | BNR6402K-46 | MOTOR GEAR | 1 |
| 46 | BNR6402K-47 | SAFETY RING 010 | 1 |
| 47 | BNR6402K-48 | BEARING 698 Z | 2 |
| 48 | BNR6402K-49 | THE THIRD ACTIVE GEAR SHAFT | 1 |
| 49 | BNR6402K-50 | PARALLEL KEY 4X4X45 | 1 |
| 50 | BNR6402K-51 | SPINDLE DOUBLE GEAR | 1 |
| 51 | BNR6402K-52 | FLAT WASHER 1680.8 | 1 |
| 52 | BNR6402K-53 | NEEDLE BEARING HK0808 | 1 |
| 53 | BNR6402K-54 | PIVOT 06*89 | 1 |
| 54 | BNR6402K-55 | GUIDE | 1 |
| 55 | BNR6402K-56 | PARTIAL CORE + ECCENTRIC WHEEL CORE | 1 |
| 56 | BNR6400-52 | AIRGUIDE SHIM | 1 |
| 57 | BNR6400-55 | THE STATOR (INCLUDING THE BRUSH RING) | 1 |
| 58 | BNR6400-56 | MOTOR HOUSING | 1 |
| 59 | BNR6402K-60 | CLAMP | 1 |
| 60 | BNR6402K-61 | CONSTANT POWER BOARD | 1 |
| 61 | BNR6402K-62 | BALL 04 | 1 |
| 62 | BNR6402K-63 | SPRING 00.503.9L12 | 1 |
| 63 | BNR6402K-64 | LEVER | 1 |
| 64 | BNR6402K-65 | SCREW ST3X16 | 5 |
| 65 | BNR6402K-66 | SCREW ST5X65 | |
| 66 | BNR6402K-67 | BRUSH CAP | 2 |
| 67 | BNR6400-59 | CARBON BRUSH 6.51518 | 2 |
| 68 | BNR6402K-69 | BRUSH HOLDER | 2 |
| 69 | BNR6402K-70 | SCREW M5X25 | 4 |
| 70 | BNR6400-62 | CIRCUIT BOARD SEATS | 1 |
| 71 | BNR6400-63 | REAR COVER | 1 |
3450 Sabin Brown Road
Wickenburg, Arizona 800-992-3833
928-684-2813
www.bnproducts.com