ABB AQU Merchandised Panelboards User Guide
- August 13, 2024
- ABB
Table of Contents
- AQU Merchandised Panelboards
- Specifications
- Product Usage Instructions
- Step-by-Step Selection
- Enclosure Drawings
- Configuration Examples
- Q: What is the recommended installation process for ReliaGear
- Q: How do I determine the number of TGL20 ground lugs required
- Q: What are the differences between NEMA 1 and NEMA 3R
- 14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10
- 12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10
- 10#6 (Cu), #8#4 (Al) #4-#1 (Cu), #2-1/0 (Al)
- 10#6 (Cu), #8#4 (Al) #4-#1 (Cu), #2-1/0 (Al)
- 10#6 (Cu), #8#4 (Al) #4-#1 (Cu), #2-1/0 (Al) #14 #10 #14 #10 #14 #10
- 14 #10 #10-4 #14 #10 #10-4 #14 #10 #10-4 #4-1/0 #4-1/0 #4-1/0 #14 #10
- 10-4 #10-4 #10-4 #10-4 #4-1/0 #14 #10 #10-4 #10-4 #10-4 #10-4 #4-1/0 #14
- 10 #10-4 #10-4 #10-4 #10-4 #4-1/0
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
AQU Merchandised Panelboards
Specifications
- Phase: 1-Phase, 3-Phase
- Max. Amp Rating: 225A, 400A, 600A
- Line Entrance: Convertible top/bottom
- Bus: Copper bus 1000 PSI
- Interior Type: 240V AC, 480Y/277V AC
- No. of Circuits: 30 Circuits, 42 Circuits
- Main Type: 65 kA convertible MCB/MLO
- Lug Options: Feed thru-lugs
Product Usage Instructions
Step-by-Step Selection
-
Select the interior based on voltage, number of circuits, and
ampacity. -
Identify the enclosure/front height for the interior
selected.
Enclosure Drawings
Refer to the provided enclosure drawings to ensure proper
installation and alignment of components within the panelboard.
Configuration Examples
Explore the configuration examples provided to understand how
different components can be combined for specific project
requirements.
FAQ
Q: What is the recommended installation process for ReliaGear
Merchandised lighting panelboards?
A: To install ReliaGear Merchandised lighting panelboards,
follow the step-by-step selection guide to choose the appropriate
interior, enclosure type, front, main, and sub-breaker kit. Ensure
proper alignment and connection of components as per the provided
enclosure drawings.
Q: How do I determine the number of TGL20 ground lugs required
for my panelboard?
A: Refer to the ordering code table to match your panel type
with the corresponding TGL20 ground lug quantities. For isolated
ground, use EGS12 and follow the guidelines for the required number
of ground lugs based on the circuit panel size.
Q: What are the differences between NEMA 1 and NEMA 3R
enclosures?
A: NEMA 1 enclosures are standard while NEMA 3R enclosures
provide additional protection against rain and sleet. Choose the
appropriate enclosure based on your installation environment.
—
SELECTION GUIDE
ReliaGear® Merchandised panelboards A panelboard offer ready to go for
projects with quick turnaround
— A panelboard offer for projects with quick turnaround time — ABB’s
ReliaGear® Merchandised panelboards are engineered to be versatile, simple and
readily available from distributor inventory.
Install quickly. Install with confidence.
— Table of contents
ReliaGear® Merchandised lighting panelboards
04
Product overview
05
Interior ordering code structure
06
Step-by-step selection
12
Enclosure drawings
13
Configuration examples
ReliaGear® Merchandised neXT SuperBox power panelboards
16
Product overview
19
Step-by-step selection
28
Enclosure drawings
29
Configuration examples
32
Resources
4
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
— ReliaGear® Merchandised lighting panelboards Versatile, simple and readily available from distributor inventory
Projects with quick turnaround
Emergency situations, commercial renovation, schools or building expansions
Unassembled
Your local distributor stocks unassembled, ready-to-go panelboards to fit most
applications
Optimized offering
Streamlined SKU-based components
No lead time
Quickly and efficiently install these readily available panelboards from
distributor inventory
Standard parts
7 steps to complete your selection
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
5
— ReliaGear® Merchandised lighting panelboards Interior ordering code structure
ReliaGear Merchandised lighting panelboards are engineered to be versatile,
simple and readily available from distributor inventory for projects with
quick turnaround. Whether it’s an emergency situation or a project with
standard technical requirements and a pressing deadline, you can install
ReliaGear Merchandised lighting panelboards quickly and with confidence.
Lighting panelboards come unassembled, providing the flexibility to select
interior, enclosure type, front, main and sub-breaker kit to meet most
application requirements immediately.
Applications · Emergency situations · Commercial renovations · Schools · Building expansions
Phase
Description 1-Phase
3-Phase
Code
1 3
Max. amp rating
Description Code 225 A MCB/MLO 2
400 A
4
600 A
6
Line entrance
Description Convertible top/bottom
Code
C
Bus
Description Copper bus 1000 PSI
Code
B 4
AQU 3 3 0 2 RCXAX T 1 B 4
Interior type
Description 240 V AC
480Y/277 V AC
Code
A Q U A E U
No. of circuits
Description 30 Circuits
42 Circuits
Code
3 0 4 2
Main type
Description 65 kA convertible MCB/MLO
Code
R
Lug options
Description Feed thru-lugs
Code
T 1
6
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
— ReliaGear® Merchandised lighting panelboards Step 1: Select interior
Select the interior by voltage, number of circuits and ampacity. Identify the enclosure/front height for interior selected.
— Feed-thru copper bus
Voltage 240 V AC, 1-Phase
208Y/120 V AC, 3-Phase
480Y/277 V AC, 3-Phase
Rating (amps) 10 0 225
400 600 10 0 225
400 6003 10 0 225
400 6003
No. of circuits 30 42 42 42 30 42 42 42 30 42 42 42
Enclosure/front height (in.) 43.5 49.5 76.5 76.5 43.5 49.5 76.5 76.5 43.5 49.5 76.5 76.5
No. of TGL2 ground bars required2 3 4 4 4 3 4 4 4 3 4 4 4
1 See table below for TGL20 ground lug quantities.
2 For isolated ground, use EGS12. When using the EGS12, 5 and 7 ground lugs
(TGL20s) are required for 30 and 42 circuit panels respectively. 3 600 A
available as main lug only.
Ordering code1 AQU1302RCXAXT1B4 AQU1422RCXAXT1B4 AQU1424RCXAXT1B4 AQU1426RCXAXT1B4 AQU3302RCXAXT1B4 AQU3422RCXAXT1B4 AQU3424RCXAXT1B4 AQU3426RCXAXT1B4 AEU3302RCXAXT1B4 AEU3422RCXAXT1B4 AEU3424RCXAXT1B4 AEU3426RCXAXT1B4
— TGL20 ground lugs required by panel type
Interior type Main lug only Main lug and sub-feed Main lug and feed-thru Main
breaker only Main breaker and sub-feed Main breaker and feed-thru
100225 A 1 2 2 1 2 2
400 A 1 2 2 1 2 2
600 A 2 4 4
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
7
— ReliaGear® Merchandised lighting panelboards Steps 23: Select enclosure and front
Select a 20″ wide enclosure of correct height based on interior selected in Step 1. · Enclosures come with blank endwalls.
— NEMA 1
— NEMA 3R
Enclosure height (in.) 43.5 49.5 76.5
NEMA 1 ordering code AB43B AB49B AB76B
NEMA 3R ordering code AB433 AB493 AB763
— Standard
— Door within door
— Standard with quarter-turn lock
For NEMA 1 enclosures only, select a 20″ wide front of correct height based on
interior selected in Step 1 and enclosure selected above. · Standard fronts
are equipped with concealed hinges and
trim adjusting screws hinges, trim adjusting screws and quarter-turn locks. ·
Door within door fronts are convenient for easy access to equipment from the
front of the panel because they allow access to the gutters without removing
the front. · Front hinged to box fronts are similar to door within door fronts
for convenient access to gutters, but four screws must be removed to access
the outer door.
Front height
Standard
Standard
(in.)
Flush ordering code
Surface ordering code
43.5
AF43F
AF43S
49.5
AF49F
AF49S
76.51
AF76FT
AF76ST
1 76.5″ fronts include quarter-turn lock, enabling applications with XT5 circuit breakers.
Door within door
Surface ordering code AF43SP AF49SP
AF76SPT
Front hinged to box
Surface ordering code AF43SD AF49SD
AF76SDT
8
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
— ReliaGear® Merchandised lighting panelboards Step 4: Select main and/or sub- feed breaker kit(s)
Select the main breaker kit appropriate for your interior type, amp rating and kAIC rating. If a sub-feed breaker is required, repeat the selection process.
— MBA13
— MBA16
Interior type AQU1: 240 V AC, 1-Phase
AQU3: 208Y/120 V AC, 3-Phase
AEU3: 480Y/277 V AC, 3-Phase
Rating (amps)
100 100 225 400 100 100 225 400 150 225 400 400 100 100 125 150 225 400 400
No. of poles
2 4 2 2 3 6 3 6 3 3 63 3 3 6 3 3 3 63 3
10 THQB (x2) THQB
A2A
THQB (x2) THQB
A2A (x2) A2A
1 Breaker not included 2 Actual breaker short circuit rating is 25 kAIC 3 6
poles of sub-feed applies only to 400 A and 600 A interiors
4 Can use (2) 3-pole devices only, no 2-pole allowed
14
TEY (x2) TEY
22 THHQB (x2) THHQB
A2N2
THHQB (x2) THHQB
A2N2 (x2) A2N2
25
XT1N XT4N XT4N (x2) XT4N
Breaker short circuit rating (kAIC)
35
50
65
XT5N
XT4N
XT4N
(x2) XT4N
XT5N
XT1S XT4S XT4S (x2) XT4S XT5N
XT5S
XT1H XT4H XT4H (x2) XT4H XT5H
Ordering code1 MB612 MB614 MBA12
MBM324 MB613 MB6164 MBA13 MBA16 MBB33 MBB33 MBB363
MBM334 MB423 MB426 MBC33 MBB33 MBB33 MBB363
MBM334
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
9
— ReliaGear® Merchandised lighting panelboards Step 5: Select main and/or sub- feed circuit breaker(s)
To correlate breaker types with the kAIC rating in specific panelboards, see the table for Step 4. For THQB and TEY main breakers, see branch breakers tables in Step 7.
— Tmax® XT breakers (3-pole) for use with appropriate main breaker or sub-feed breaker kit.
240 V kAIC 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65
480 V kAIC 65 65 65 65 35 65 65 65 35 35 35 25 35 65 65 50 50 35 65
Breaker description XT1H 125 TMF 30 amps 3P XT1H 125 TMF 60 amps 3P XT1H 125 TMF 100 amps 3P XT1H 125 TMF 125 amps 3P XT1S 125 TMF 100 amps 3P XT4H 250 TMF 150 amps 3P XT4H 250 TMF 200 amps 3P XT4H 250 TMF 225 amps 3P XT4S 250 TMF 175 amps 3P XT4S 250 TMF 200 amps 3P XT4S 250 TMF 225 amps 3P XT4N 250 Ekip DIP 60150 amps 3P XT4S 250 Ekip DIP 100250 amps 3P XT4H 250 Ekip DIP 100250 amps 3P XT5H 400 TMA 400 amps 3P XT5S 400 TMA 300 amps 3P XT5S 400 TMA 400 amps 3P XT5N 400 Ekip DIP 16400 amps 3P XT5H 400 Ekip DIP 16400 amps 3P
Wire range (Cu/Al) Cu Al 1×142/0 AWG Cu Al 1×142/0 AWG Cu Al 1×142/0 AWG Cu Al 1×142/0 AWG Cu Al 1×142/0 AWG Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 1×4 AWG300 kcmil Cu Al 2×2/0 AWG500 kcmi Cu Al 2×2/0 AWG500 kcmi Cu Al 2×2/0 AWG500 kcmi Cu Al 2×2/0 AWG500 kcmi Cu Al 2×2/0 AWG500 kcmi
Cables per lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
Ordering code XT1HU3030AFD000XXX XT1HU3060AFD000XXX XT1HU3100AFD000XXX
XT1HU3125AFD000XXX XT1SU3100AFD000XXX XT4HU3150AFJ000XXX XT4HU3200AFJ000XXX
XT4HU3225AFJ000XXX
XT4SU3175AFJ000XXX XT4SU3200AFJ000XXX XT4SU3225AFJ000XXX XT4NU3150FFJ000XXX
XT4SU3250FFL000XXX XT4HU3250FFL000XXX XT5HU340ABFN000XXX XT5SU330ABFN000XXX
XT5SU340ABFN000XXX XT5NU340AFFN000XXX XT5HU340AFFN000XXX
— Main or sub-feed breakers for use with RQ panels (208Y/120 V AC 3-phase or 240 V AC 1-phase).
Amp rating 125 150 175 200 225
10 kAIC
Ordering code A2A125TL-2 A2A150TL-2 A2A175TL-2 A2A200TL-2 A2A225TL-2
2-pole 22 kAIC
Ordering code A2N125TL-2 A2N150TL-2 A2N175TL-2 A2N200TL-2 A2N225TL-2
10 kAIC
Ordering code A2A125TT A2A150TT A2A175TT A2A200TT A2A225TT
3-pole 22 kAIC
Ordering code A2N125TT A2N150TT A2N175TT A2N200TT A2N225TT
10
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
— ReliaGear® Merchandised lighting panelboards Step 6: Select main and/or feed-thru lug kit(s)
Select lug kit(s) for main lug and/or feed-thru applications, if required.
— Main lug kits
Lug type Mechanical
Amp rating 225 225 400 400 600 600
Wire range Standard: 6350 kcmil Oversized: 1600 kcmil or (2) 1/0250 kcmil Standard: 2600 kcmil or (2) 1/0250 kcmil Oversized: 3/0800 kcmil Standard: (2) 2/0500 kcmil Oversized: 3/0800 kcmil
1 For 200% neutral feed-thru, order NKA4FT, (GO-101P). Wire range (2) 2/0600 kcmil or (4) 4250 kcmil.
Ordering code MLA1 MLA2
MLA41 MLA62 MLA61 MLA62
200% Neutral ordering code NKA
NK4A1
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
11
— ReliaGear® Merchandised lighting panelboards Step 7: Select bolt-on branch circuit breakers
Select branch circuit breakers from the tables below. · THQB and THHQB
breakers are only compatible
with RQ panels. · TEY and TEYF breakers are only compatible with RE panels.
— Branch circuit breakers for use with RQ panels (208Y/120 V AC 3-phase or 240 V AC 1-phase)
1-pole
2-pole
Amp rating 15 20 25 30 35 40 45 50 60 70 80 90 100
Ordering code THQB11151,2,3,4 THQB11201,2,3,4
THQB11251 THQB11301,4
THQB1135 THQB1140 THQB1145 THQB1150 THQB1160 THQB1170
Ordering code THQB21151,4 THQB21201,4 THQB21251 THQB21301,4 THQB21351 THQB21401,4 THQB21451 THQB21501 THQB21601 THQB2170 THQB2180 THQB2190 THQB21100
1 For ground fault, add GFT’ orGFT2′ suffix to breaker SKU
2 For AFCI, add AF2′ suffix to breaker SKU 3 For AFCI/GFCI, addDF’ suffix
to breaker SKU 4 For equipment ground fault, add `GFEP’ suffix to breaker SKU
10 kAIC 3-pole
Ordering code THQB32015 THQB32020 THQB32025 THQB32030 THQB32035 THQB32040
THQB32045 THQB32050 THQB32060 THQB32070 THQB32080 THQB32090 THQB32100
1-pole Ordering code THHQB11151,2,3,4 THHQB11201,2,3,4
THHQB11251 THHQB11301,4
THHQB1135 THHQB1140 THHQB1145 THHQB1150 THHQB1160 THHQB1170
— Branch circuit breakers for use with RE panels (480Y/277 V AC 3-phase)
Amp rating 15 20 25 30 35 40 45 50 60 70 80 90 100
1-pole
Ordering code TEY115 TEY120 TEY125 TEY130 TEY135 TEY140 TEY145 TEY150 TEY160
TEY170 TEY180 TEY190
TEY1100
2-pole
Ordering code TEY215 TEY220 TEY225 TEY230 TEY235 TEY240 TEY245 TEY250 TEY260
TEY270 TEY280 TEY290
TEY2100
14 kAIC 3-pole
Ordering code TEY315 TEY320 TEY325 TEY330 TEY335 TEY340 TEY345 TEY350 TEY360
TEY370 TEY380 TEY390
TEY3100
1-pole Ordering code
TEYF115 TEYF120 TEYF125 TEYF130 TEYF135 TEYF140 TEYF145 TEYF150 TEYF160
2-pole Ordering code THHQB21151,4 THHQB21201,4
THHQB21254 THHQB21301,4
THHQB2135 THHQB2140 THHQB2145 THHQB2150 THHQB2160 THHQB2170 THHQB2180
THHQB2190 THHQB21100
2-pole Ordering code
TEYF215 TEYF220 TEYF225 TEYF230 TEYF235 TEYF240 TEYF245 TEYF250 TEYF260
TEYF270 TEYF280 TEYF290 TEYF2100
22 kAIC 3-pole
Ordering code THHQB32015 THHQB32020 THHQB32025 THHQB32030 THHQB32035
THHQB32040 THHQB32045 THHQB32050 THHQB32060 THHQB32070 THHQB32080 THHQB32090
THHQB32100
18 KAIC 3-pole
Ordering code TEYF315 TEYF320 TEYF325 TEYF330 TEYF335 TEYF340 TEYF345 TEYF350
TEYF360 TEYF370 TEYF380 TEYF390
TEYF3100
12
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
— ReliaGear® Merchandised lighting panelboards Enclosure drawings
. 380 panel mtg. holes (4 plcs)
3.00
3.00
20.00 enclosure width
14.00
. .221 interior mtg. 3.00 holes (4 plcs)
— NEMA 1 enclosure dimensions
Enclosure 43.5″ 49.5″ 76.5″
A 3.00 3.00 3.00
B 37.50 43.50 70.50
Note: All NEMA 1 and 3R enclosures are 20″ wide.
C 37.50 43.50 70.50
D 43.50 49.50 76.50
C “panel mtg. holes”
D “enclosure height” B “interior mtg. holes”
A 3.00
— NEMA 1 enclosure
6.38 7.25 6.37
— NEMA 3R enclosure dimensions
Enclosure
A
43.5″
46″
14.00″
49.5″
52″
76.5″
79″
THIS END UP
(4) 1.420
interior
B
mounting
studs
B
B A
B
Drain holes
— NEMA 3R enclosure — front
— NEMA 3R enclosure — rear
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
13
— ReliaGear® Merchandised lighting panelboards Configuration example 1
Panel: RQ with (2) 200 A sub-feeds Number of circuits: 42 Mounting: Bolt-on
Volts: 208Y/120 V AC Phase: 3 Wires: 4 AIC rating: 10 kA
Circuit
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41
Circuit
description Circuit 1 Circuit 3 Circuit 5 Circuit 7 Circuit 9
Circuit 11 Circuit 13 Circuit 15 Circuit 17 Circuit 19 Circuit 21 Circuit 23
Circuit 25 Circuit 27 Circuit 29 Circuit 31 Circuit 33 Circuit 35 Circuit 37
Circuit 39 Circuit 41
Trip (A)
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
Poles
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
A
B
Main type: Main breaker Mains rating: 400 A Enclosure: NEMA 1 Front: Standard
Circuit
C
Poles
Trip (A) description
1
20
Circuit 2
1
20
Circuit 4
1
20
Circuit 6
1
20
Circuit 8
1
20
Circuit 10
1
20
Circuit 12
1
20
Circuit 14
1
20
Circuit 16
1
20
Circuit 18
1
20
Circuit 20
1
20
Circuit 22
1
20
Circuit 24
1
20
Circuit 26
1
20
Circuit 28
1
20
Circuit 30
1
20
Circuit 32
1
20
Circuit 34
1
20
Circuit 36
1
20
Circuit 38
1
20
Circuit 40
1
20
Circuit 42
Circuit
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
Selection example: Step 1: Select interior Select the interior SKU for a
42-circuit lighting panelboard for 400 A with a 208/120 voltage. Take note
that the interior enclosure/front height is 76.5″. Ground bars and ground lugs
are also selected in this step based on requirements. · Qty (1)
AQU3424RCXAXT1B4 · Qty (4) TGL2 · Qty (2) TGL20
Step 2: Select enclosure The interior selected in Step 1 requires a 76.5″
enclosure height. There is a single option for a NEMA 1 with this height. ·
Qty (1) AB76B
Step 3: Select front NEMA 1 enclosures require a front. The interior selected
in Step 1 requires a 76.5″ front, aligning with the enclosure height in Step
2. Since flush mounting was not specifically identified, select a surface-
mount front. · Qty (1) AF76ST
Step 4: Select main and/or sub-feed breaker kit(s) In this example, we need a
400 A main breaker kit as well as sub-feed breakers kits for 2 200 A breakers.
We will use a Tmax® XT5 for the main breaker and Formula A2 breakers for the
sub-feed breakers. · Qty (1) MBM334 · Qty (1) MBA16
Step 5: Select main and/or sub-feed breaker(s) In this example, we will use a
Tmax XT5 as the main and Formula A2 breakers as sub-feed breakers. · Qty (1)
XT5NU340AFFN000XXX · Qty (2) A2A200TT
Step 6: Select main and/or feed-thru lug kit(s) and accessories Not required
for this example.
Step 7: Select bolt-on branch circuit breakers In this example, we need 42 20
A branch breakers with a 10 kAIC rating. · Qty (42) THQB1120
14
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
— ReliaGear® Merchandised lighting panelboards Configuration example 2
Panel: RE with (2) 200 A sub-feeds Number of circuits: 42 Mounting: Bolt-on
Volts: 480Y/277 V AC Phase: 3 Wires: 4 AIC rating: 18 kA
Circuit
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41
Circuit
description Circuit 1 Circuit 3 Circuit 5 Circuit 7 Circuit 9
Circuit 11 Circuit 13 Circuit 15 Circuit 17 Circuit 19 Circuit 21 Circuit 23
Circuit 25 Circuit 27 Circuit 29 Circuit 31 Circuit 33 Circuit 35 Circuit 37
Circuit 39 Circuit 41
Trip (A)
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
Poles
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
A
B
Main type: Main lug Mains rating: 600 A Enclosure: NEMA 3R Front: Standard
Circuit
C
Poles
Trip (A) description
1
20
Circuit 2
1
20
Circuit 4
1
20
Circuit 6
1
20
Circuit 8
1
20
Circuit 10
1
20
Circuit 12
1
20
Circuit 14
1
20
Circuit 16
1
20
Circuit 18
1
20
Circuit 20
1
20
Circuit 22
1
20
Circuit 24
1
20
Circuit 26
1
20
Circuit 28
1
20
Circuit 30
1
20
Circuit 32
1
20
Circuit 34
1
20
Circuit 36
1
20
Circuit 38
1
20
Circuit 40
1
20
Circuit 42
Circuit
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
Selection example:
Step 1: Select interior
Select the interior SKU for a 42-circuit lighting panelboard for 600 A with a
480Y/277 voltage. Take note that the interior enclosure/front height is 76.5″.
Ground bars and ground lugs are also selected in this step based on
requirements. · Qty (1) AEU3426RCXAXT1B4 · Qty (4) TGL2
· Qty (2) TGL20
Step 4: Select main and/or sub-feed breaker kit(s) In this example, we need
sub-feed breaker kits for two 200 A breakers. We will use Tmax® XT4 breakers
for the sub-feed breakers. · Qty (1) MBB36
Step 5: Select main and/or sub-feed breaker(s) In this example, we will use
Tmax XT4 as sub-feed breakers. · Qty (2) XT4NU3200AFJ000XXX
Step 2: Select enclosure
The interior selected in Step 1 requires a 76.5″ enclosure height. There is a
single option for a NEMA 3R with this height. · Qty (1) AB763
Step 6: Select main and/or feed-thru lug kit(s)
and accessories In this example, we need a 600 A main lug kit. · Qty (1) MLA61
Step 3: Select front
Not required for this example as front selection is only required with NEMA 1
enclosures.
Step 7: Select bolt-on branch circuit breakers In this example, we need 42 20
A branch breakers with an 18 kAIC rating.
· Qty (42) TEYF120
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
15
— ReliaGear® Merchandised lighting panelboards Configuration example 3
Panel: RE feed-thru Number of circuits: 30 Mounting: Bolt-on
Volts: 480Y/277 V AC Phase: 3 Wires: 4 AIC rating: 14 kA
Circuit
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Circuit description
Circuit 1
Circuit 3
Circuit 5
Circuit 7
Circuit 9
Circuit 11
Circuit 13
Trip (A) 15 15 15 15 15 15 15
Poles 2 2 2 2 2 2 2
A
B
Main type: Main breaker Mains rating: 225 A Enclosure: NEMA 1 Front: Door within door
Circuit
C
Poles
Trip (A) description
2
15
Circuit 2
2
15
Circuit 4
2
15
Circuit 6
2
15
Circuit 8
2
15
Circuit 10
2
15
Circuit 12
2
15
Circuit 14
Circuit
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Selection example: Step 1: Select interior Select the interior SKU for a
30-circuit lighting panelboard for 225 A with a 480Y/277 voltage. Take note
that the interior enclosure/front height is 43.5″. Ground bars and ground lugs
are also selected in this step based on requirements. · Qty (1)
AEU3302RCXAXT1B4 · Qty (3) TGL2 · Qty (2) TGL20
Step 2: Select enclosure The interior selected in Step 1 requires a 43.5″
enclosure height. There is a single option for a NEMA 1 with this height. ·
Qty (1) AB43B
Step 3: Select front NEMA 1 enclosures require a front. The interior selected
in Step 1 requires a 43.5″ front and for this example, door within door is
required. · Qty (1) AF43SP
Step 4: Select main and/or sub-feed breaker kit(s) In this example, we need a
main breaker kit for a 225 A breaker. We will use a Tmax® XT4 breaker for the
main breaker. · Qty (1) MBB33
Step 5: Select main and/or sub-feed breaker(s) In this example, we will use a
Tmax XT4 as the main breaker. · Qty (1) XT4NU3225AFJ000XXX
Step 6: Select main and/or feed-thru lug kit(s) and accessories In this
example, we need a feed-thru lug kit for 225 A. · Qty (1) MLA41
Step 7: Select bolt-on branch circuit breakers In this example, we need 14 20
A 2-pole branch breakers with a 14 kAIC rating. · Qty (14) TEY215
16
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT power panelboards Plug in and break out
Take power panel innovations to the neXT level with modular, field-modifiable panel design and groundbreaking Tmax® XT plug-in circuit breakers.
Plug into the advantages of ReliaGear neXT · IP20 finger-safe bus stack design
on main breaker applications · Easy and fast top/bottom feed changes in the
field · Ground and neutral locations easily moved
· Single-tool component installation · Plug-in circuit breakers allow for
quick location flexibility · Easy gutter access with hinged trims as standard
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
17
— ReliaGear® Merchandised neXT SuperBox power panelboards Product overview
A fully assembled panelboard offer ready to go from inventory for projects
with quick turnaround.
The SuperBox offer is a preconfigured combination of enclosure, interior,
ground, neutral, front and fillers available from inventory for immediate
installation. One SKU includes everything needed for the power panelboard
selection. Simply fill with Tmax® XT plug-in circuit breakers and accessories
required for the project, and you’re ready to go.1
1 Other ReliaGear neXT configurations are available as factory-assembled,
made-to-order items. Contact your local ABB sales team for more information.
Projects with quick turnaround
Emergency situations, property damage, EV, data centers, commercial renovation
or building expansions
No lead time
Quickly and efficiently install these readily available panelboards from
distributor inventory
Flexible Design
Easy top/bottom feed changes in the field, single-tool installation and plug-
in breakers for quick location flexibility
18
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards General characteristics
System voltages · 240 V AC; 3-phase, 3-wire · 480 V AC; 3-phase, 3-wire · 600
V AC; 3-phase, 3-wire · 208Y/120 V AC; 3-phase, 4 -wire · 480Y/277 V AC;
3-phase, 4-wire · 600Y/347 V AC; 3-phase, 4-wire
Short circuit rating Equal to 200 kAIC at 240 V, 200 kAIC at 480 V or 100 kAIC
at 600 V, or the lowest current interruption rating of any device installed,
except as noted in the series rating listed with an integral or remote main
breaker or fusible switch installed ahead of the power panel.
Enclosures · NEMA 1 — For indoor use to provide a degree of protection
to personnel against access to hazardous parts and to provide a degree of
protection against ingress of solid foreign objects (falling dirt). · NEMA 3R
— For either indoor or outdoor use to provide a degree of protection to
personnel against access to hazardous parts, falling dirt and harmful effects
on the equipment due to the ingress of water (rain, sleet and snow); and that
will be undamaged by the external formation of ice and snow with no damage to
the external enclosure.
Bussing Silver-plated copper
Certifications · ANSI/NEMA PB 1, panelboards · ANSI/NFPA 70, National
Electrical Code · Federal specification W-C-375, rev. B, amend. 1,
circuit breakers, molded case; branch circuit and service · Federal
specification W-P 115, rev. C, panel, power distribution · UL 489, molded case
circuit breakers · CSA 22.2 No. 5-13, molded case circuit breakers · UL 50,
enclosures for electrical equipment · UL 67, panelboards · cUL listed, low-
voltage modular power panels · Seismic certification according to ICC-ES AC15
Panel Ampacity
Description 600A 800A 1200A
Code
0 6 0 8 1 2
Enclosure Height
Description 60″ 72″ 84″ 96″
Code
6 0 7 2 8 4 9 6
Enclosure Type
Description NEMA 1
NEMA 3R
Code
A R
RNSB 1 2 G9645R
Part Identifier
Description ReliaGear neXT SuperBox
Code
R N S B
Main type
Description Main Lugs
Code
L
Main Breaker
B
Ground Fault Main Breaker
G
Enclosure Width
Description 40″
45″
Code
4 0 4 5
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
19
— ReliaGear® Merchandised neXT SuperBox power panelboards Selection
1
Select main and branch feeder circuit breakers
2
Select the required accessories
3
Determine the X-space required to meet main and branch feeder circuit breaker selection
4
Select the SuperBox required based on maximum ampacity, main type, enclosure type, and bus X-space required
20
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 1: Select main and branch feeder circuit breakers (XT1XT2)1,2
Frame XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT13 XT2 XT2 XT2 XT2 XT2 XT2 XT2 XT2 XT2 XT2 XT2
Int. rating at 480 V AC N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) L (100 kA) N (25 kA) H (65 kA) H (65 kA) H (65 kA) L (100 kA) L (100 kA) L (100 kA)
Trip unit TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF
TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMA TMA TMA TMA
Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI
Ekip DIP LSI
Poles 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Amps 15 20 30 40 50 60 70
100 125
15 20 30 40 50 60 70 100 125 15 20 30 35 40 50 60 70 80 90 100 110 125 80 100
125 100 125 60 100 125 60 100 125
Load side lugs (AWG or kcmil)
1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0
1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0
1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0
1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0
1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0
1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0 1x #10-2/0
Ordering code XT1NU3015AYD000XXX XT1NU3020AYD000XXX XT1NU3030AYD000XXX XT1NU3040AYD000XXX XT1NU3050AYD000XXX XT1NU3060AYD000XXX XT1NU3070AYD000XXX XT1NU3100AYD000XXX XT1NU3125AYD000XXX XT1SU3015AYD000XXX XT1SU3020AYD000XXX XT1SU3030AYD000XXX XT1SU3040AYD000XXX XT1SU3050AYD000XXX XT1SU3060AYD000XXX XT1SU3070AYD000XXX XT1SU3100AYD000XXX XT1SU3125AYD000XXX XT1HU3015AYD000XXX XT1HU3020AYD000XXX XT1HU3030AYD000XXX XT1HU3035AYD000XXX XT1HU3040AYD000XXX XT1HU3050AYD000XXX XT1HU3060AYD000XXX XT1HU3070AYD000XXX XT1HU3080AYD000XXX XT1HU3090AYD000XXX XT1HU3100AYD000XXX XT1HU3110AYD000XXX XT1HU3125AYD000XXX XT2HU3080BYD000XXX XT2HU3100BYD000XXX XT2HU3125BYD000XXX XT2LU3100BYD000XXX XT2NU3125FYD000XXX XT2HU3060FYD000XXX XT2HU3100FYD000XXX XT2HU3125FYD000XXX XT2LU3060FYD000XXX XT2LU3100FYD000XXX XT2LU3125FYD000XXX
1 Additional Tmax® XT plug-in circuit breakers and accessories are available. Contact your local ABB sales team for more information. 2 All breakers are standard rated (standard circuit breakers design considers 80% of the rated load). In case a 100% rated breaker is needed, a factory assembled ReliaGear neXT configuration will be required. 3 Separate mounting rail required. See details in accessories table. 4 Breakers installed in panel must adhere to UL/NEC WBS requirements.
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
21
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 1: Select main and branch feeder circuit breakers (XT4)1,2
Frame
XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4
XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4
XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4 XT4
Int. rating at 480 V N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) L (100 kA) L (100 kA) L (100 kA) L (100 kA) L (100 kA) L (100 kA) H (65 kA) H (65 kA) N (25 kA) N (25 kA) N (25 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) L (100 kA) L (100 kA) L (100 kA) L (100 kA) L (100 kA)
Trip unit
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF
TMF TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA Ekip
DIP LS/I Ekip DIP LS/I Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI
Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI
Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI
Poles
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3 3 3 3
Amps
150 175 200 225 250 150 175 200 225 250 150 150 175 200 225 250 150 175 200
225 250 125 150 175 200 225 250 100 150 175 200 225 250 150 225 100 225 250
100 250 100 150 225 250
40 60 100 150 250
Load side lugs (AWG or kcmil)
1x 3/0-350 1x 3/0-350 1x 3/0-350 1x 3/0-350 1x 3/0-350 1x 3/0-350 1x 3/0-350
1x 3/0-350 1x 3/0-350 1x 3/0-350 1x 3/0-350
1x 4-300 1x 3/0-350 1x 3/0-350 1x 3/0-350 1x 3/0-350
1x 4-300 1x 4-300 1x 4-300 1x 4-300 1x 3/0-350 1x 4-300 1x 4-300 1x 4-300 1x
4-300 1x 4-300 1x 3/0-350 1x 4-300 1x 4-300 1x 4-300 1x 4-300 1x 4-300 1x
3/0-350 1x 4-300 1x 4-300 1x 4-300 1x 4-300 1x 3/0-350 1x 4-300 1x 3/0-350 1x
4-300 1x 4-300 1x 4-300 1x 3/0-350 1x 14-1/0 1x 14-1/0 1x 4-300 1x 4-300 1x
3/0-350
Ordering code
XT4NU3150AY8000XXX XT4NU3175AY8000XXX XT4NU3200AY8000XXX XT4NU3225AY8000XXX
XT4NU3250AY8000XXX XT4SU3150AY8000XXX XT4SU3175AY8000XXX XT4SU3200AY8000XXX
XT4SU3225AY8000XXX XT4SU3250AY8000XXX XT4HU3150AY8000XXX XT4HU3150AYJ000XXX
XT4HU3175AY8000XXX XT4HU3200AY8000XXX XT4HU3225AY8000XXX XT4HU3250AY8000XXX
XT4NU3150BYJ000XXX XT4NU3175BYJ000XXX XT4NU3200BYJ000XXX XT4NU3225BYJ000XXX
XT4NU3250BY8000XXX XT4HU3125BYJ000XXX XT4HU3150BYJ000XXX XT4HU3175BYJ000XXX
XT4HU3200BYJ000XXX XT4HU3225BYJ000XXX XT4HU3250BY8000XXX XT4LU3100BYJ000XXX
XT4LU3150BYJ000XXX XT4LU3175BYJ000XXX XT4LU3200BYJ000XXX XT4LU3225BYJ000XXX
XT4LU3250BY8000XXX XT4HU3150EYJ000XXX XT4HU3225EYJ000XXX XT4NU3100FYJ000XXX
XT4NU3225FYJ000XXX XT4NU3250FY8000XXX XT4SU3100FYJ000XXX XT4SU3250FY8000XXX
XT4HU3100FYJ000XXX XT4HU3150FYJ000XXX XT4HU3225FYJ000XXX XT4HU3250FY8000XXX
XT4LU3040FYG000XXX XT4LU3060FYG000XXX XT4LU3100FYJ000XXX XT4LU3150FYJ000XXX
XT4LU3250FY8000XXX
1 Additional Tmax® XT plug-in circuit breakers and accessories are available. Contact your local ABB sales team for more information. 2 All breakers are standard rated (standard circuit breakers design considers 80% of the rated load). In case a 100% rated breaker is needed, a factory assembled ReliaGear neXT configuration will be required. 3 Breakers installed in panel must adhere to UL/NEC WBS requirements
22
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 1: Select main and branch feeder circuit breakers (XT5 XT7)1,2,3
Frame XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT5 XT6 XT6 XT6 XT6 XT6 XT7 XT7 XT7 XT7 XT7 XT7 XT7 XT7 XT7 XT7 XT7 XT7 XT7
Int. rating at 480 V N (25 kA) N (25 kA) N (25 kA) N (25 kA) S (35 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) H (65 kA) H (65 kA) L (100 kA) L (100 kA) L (100 kA) N (25 kA) N (25 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) L (100 kA) L (100 kA) N (25 kA) S (35 kA) H (65 kA) N (25 kA) H (65 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) H (65 kA) S (35 kA) S (35 kA) H (65 kA) H (65 kA) L (100 kA) S (35 kA) H (65 kA) L (100 kA)
Trip unit TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA TMA
Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI
Ekip DIP LSI Ekip DIP LSI
TMA TMA TMA Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI Ekip DIP LSI
Ekip DIP LSI Ekip DIP LSI
Ekip Touch LSI
Ekip Touch LSI
Ekip Touch LSI
Ekip Touch LSI
Ekip Touch LSI
Ekip Touch LSIG
Ekip Touch LSIG
Ekip Touch LSIG
Poles 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Amps 300 400 500 600 300 400 600 300 400 500 600 300 400 600 400 600 400 600
400 600 400 600 800 800 800 800 800
1000 1200
800 1000 1200 1000 1200 1000 1200 1200 1200 1200 1200
Load side lugs (AWG or kcmil)
2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500
2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500
2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500 2x 2/0-500
2x 2/0-500 3x 2/0-400 3x 2/0-400 3x 2/0-400 3x 2/0-400 3x 2/0-400 4x 4/0-500
4x 4/0-500 4x 4/0-500 4x 4/0-500 4x 4/0-500 4x 4/0-500 4x 4/0-500 4x 4/0-500
4x 4/0-500 4x 4/0-500 4x 4/0-500 4x 4/0-500 4x 4/0-500
RELT compatible No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes
Ordering code XT5NU330ABYN000XXX XT5NU340ABYN000XXX XT5NU350BBYN000XXX XT5NU360BBYN000XXX XT5SU330ABYN000XXX XT5SU340ABYN000XXX XT5SU360BBYN000XXX XT5HU330ABYN000XXX XT5HU340ABYN000XXX XT5HU350BBYN000XXX XT5HU360BBYN000XXX XT5LU330ABYN000XXX XT5LU340ABYN000XXX XT5LU360BBYN000XXX XT5NU340AFYN000XXX XT5NU360BFYN000XXX XT5SU340AFYN000XXX XT5SU360BFYN000XXX XT5HU340AFYN000XXX XT5HU360BFYN000XXX XT5LU340AFYN000XXX XT5LU360BFYN000XXX XT6NU3800BYU000XXX XT6SU3800BYU000XXX XT6HU3800BYU000XXX XT6NU3800FYU000XXX XT6HU3800FYU000XXX XT7SU310DFYW000XXX XT7SU312EFYW000XXX XT7HU380CFYW000XXX XT7HU310DFYW000XXX XT7HU312EFYW000XXX XT7SU310DPYW000XXR XT7SU312EPYW000XXR XT7HU310DPYW000XXR XT7HU312EPYW000XXR XT7LU312EPYW000XXR XT7SU312EQYW000XXR XT7HU312EQYW000XXR XT7LU312EQYW000XXR
1Additional Tmax® XT plug-in circuit breakers and accessories are available. Contact your local ABB sales team for more information. 2 All breakers are standard rated (standard circuit breakers design considers 80% of the rated load). In case a 100% rated breaker is needed, a factory assembled ReliaGear neXT configuration will be required. 3 If 750 kcmil lugs are needed, a factory assembled ReliaGear neXT configuration will be required. 4 Breakers installed in panel must adhere to UL/NEC WBS requirements.
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
23
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 1: Select main and branch feeder circuit breakers (TEYFB)1,2
— 1-pole FB
— 2-pole FB
— 1-pole TEY
— 2-pole TEY
Frame TEY TEY TEY TEY TEY TEY TEY TEY TEY TEY TEY TEY TEY TEY TEY FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB
Int. rating at 480 V D (25 kA) D (25 kA) D (25 kA) H (35 kA) H (35 kA) H (35 kA) L (65 kA) L (65 kA) L (65 kA) D (25 kA) D (25 kA) D (25 kA) D (25 kA) D (25 kA) D (25 kA) V (35 kA)3 V (35 kA)3 V (35 kA)3 N (65 kA)3 N (65 kA)3 N (65 kA)3 N (65 kA)3 N (65 kA)3 N (65 kA)3 V (35 kA) V (35 kA) V (35 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA) N (65 kA)
Trip unit TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF
Poles
1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2
Amps
20 20 20 20 20 20 20 20 20 40 100 40 100 40 100 20 20 20 20 30 20 30 20 30 100
100 100 20 30 40 50 60 100 20 30 40 50 60 100 20 30 40 50 60 100
Phase A B
C A B
C A B
C AB AB BC
BC AC AC
A B
C A A B
B
C
C AB BC AC AB AB AB AB AB AB BC
BC
BC
BC
BC
BC AC AC AC AC AC AC
Load side lugs (AWG or kcmil)
14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10
(Al) #14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10 (Cu),
12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10 (Cu), #12#10 (Al) #14#10
(Cu), #12#10 (Al)
10#6 (Cu), #8#4 (Al) #4-#1 (Cu), #2-1/0 (Al)
10#6 (Cu), #8#4 (Al) #4-#1 (Cu), #2-1/0 (Al)
10#6 (Cu), #8#4 (Al) #4-#1 (Cu), #2-1/0 (Al) #14 #10 #14 #10 #14 #10
14 #10 #10-4 #14 #10 #10-4 #14 #10 #10-4 #4-1/0 #4-1/0 #4-1/0 #14 #10
10-4 #10-4 #10-4 #10-4 #4-1/0 #14 #10 #10-4 #10-4 #10-4 #10-4 #4-1/0 #14
10 #10-4 #10-4 #10-4 #10-4 #4-1/0
Ordering code
TE YADED 0A A X X X X X X TEYADED0BAXXXXXX TEYADED0CAXXXXXX TE YAHED 0A A X X
X X X X TEYAHED0BAXXXXXX TEYAHED0CAXXXXXX TE YALED 0A A X X X X X X
TEYALED0BAXXXXXX TEYALED0CAXXXXXX TEYADFHABBXXXXXX TEYADFQABDXXXXXX
TEYADFHBCBXXXXXX TEYADFQBCDXXXXXX TEYADFHACBXXXXXX TEYADFQACDXXXXXX
NEFBV16TE020R2A NEFBV16TE020R2B NEFBV16TE020R2C NEFBN16TE020R2A
NEFBN16TE030R2A NEFBN16TE020R2B NEFBN16TE030R2B NEFBN16TE020R2C
NEFBN16TE030R2C NEFBV26TE100R2AB NEFBV26TE100R2BC NEFBV26TE100R2AC
NEFBN26TE020R2AB NEFBN26TE030R2AB NEFBN26TE040R2AB NEFBN26TE050R2AB
NEFBN26TE060R2AB NEFBN26TE100R2AB NEFBN26TE020R2BC NEFBN26TE030R2BC
NEFBN26TE040R2BC NEFBN26TE050R2BC NEFBN26TE060R2BC NEFBN26TE100R2BC
NEFBN26TE020R2AC NEFBN26TE030R2AC NEFBN26TE040R2AC NEFBN26TE050R2AC
NEFBN26TE060R2AC NEFBN26TE100R2AC
1Additional TEY and FB plug-in circuit breakers and accessories are available. Contact your local ABB sales team for more information. 2All breakers are standard rated (standard circuit breakers design considers 80% of the rated load). In case a 100% rated breaker is needed, a factory assembled ReliaGear neXT configuration will be required. 3Interrupt rating at 240 V AC. 4 Breakers installed in panel must adhere to UL/NEC WBS requirements.
24
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 1: Select main and branch feeder circuit breakers (Formula A2)1,2,3
— 2-pole Formula A2
Frame A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
Int. rating at 240 V A (10 kA) A (10 kA) A (10 kA) A (10 kA) A (10 kA) A (10 kA) A (10 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA) N (25 kA)
Trip unit TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF TMF
Poles 2 2 2 2 2 2 2 2 2 2 2 2 2
Amps 125 125 150 150 200 200 125 125 150 150 200 200 250
Phase AB AC AB AC AB AC AB AC AB AC AB AC AB
Cu load side lugs (AWG or kcmil) 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250 1x 1250
Al load side lugs (AWG or kcmil) 1x 2/0300 1x 2/0300 1x 2/0300 1x 2/0300
1x 2/0300 1x 2/0300 1x 2/0300 1x 2/0300 1x 2/0300 1x 2/0300 1x 2/0300
1x 2/0300
—
Ordering code A2A2125ABDXXXX A2A2125ACDXXXX A2A2150ABDXXXX A2A2150ACDXXXX A2A2200ABDXXXX A2A2200ACDXXXX A2N2125ABDXXXX A2N2125ACDXXXX A2N2150ABDXXXX A2N2150ACDXXXX A2N2200ABDXXXX A2N2200ACDXXXX A2N2250ABDXXXX
1 Additional Formula A2 plug-in circuit breakers are available. Contact your
local ABB sales team for more information. 2 All breakers are standard rated
(standard circuit breakers design considers 80% of the rated load). In case a
100% rated breaker is needed, a factory-assembled ReliaGear neXT
configuration will be required. 3 250 A Formula A2 plug-in breakers with 350
kcmil Al load side lugs available. Contact your local ABB sales team for more
information. 4 Breakers installed in panel must adhere to UL/NEC WBS
requirements.
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
25
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 2: Select the required accessories3
— Auxiliary contacts
— Shunt trip
— Fixed padlock
— RELT
— Mounting rail
Group Auxiliary contacts Q = Indication of the status of the circuit breaker
SY = Bell alarm
Shunt trip
Undervoltage release Fixed padlock1 Removable padlock RELT
Mounting rail
Blank and fillers
Service entrance barriers
Type AUX-C 1 Q + 1 SY AUX-C 2 Q + 1 SY AUX-C 1 Q + 1 SY AUX-C 3 Q + 1 SY
AUX 4Q AUX 4Q AUX 1 SY AUX 1 SY Pre-cabled (except for XT7) Pre-cabled (except
for XT7) Pre-cabled (except for XT7) Pre-cabled (except for XT7) Pre-cabled
(except for XT7) Pre-cabled (except for XT7)
Open position Open/closed position Open position: KA2LD
Volts AC
XT1
250
250
24
24
24
400 24
250
24
110 220
24
110 220
KXTBPLLOP KXTBLLOPL
XT2
XT4
XT52
XT6
XT7
KXTASORCFPB KXTASORCFPD
K X TA A XCQSYFP K X TA A XC2QSYFP K X TA A XCDQSYFP KXTDAXCD3QSYFP
KXTFYOCFPD KXTFYOCFPD
ZE1AUX4D ZE1AUX4 ZE1BAD ZE1BA ZEZSZ ZEASE
KXTASORCFPE
ZEASG
KXTAUVRCFP1
KXTFYUC1
ZEAUA
KXTAUVRCFP4
KXTFYUC4
ZEAUE
KXTAUVRCFP5
KXTFYUC5
ZEAUG
KXTCPLLOP KXT5PLLOP KXT6PLLOP KXT7PLLOP
KXTCPLLOPCL KXT5PLLOPLC KXT6PLLOPLC
TEY
TEYXPLD1
FB
A2
FB1PF
KA2LDOR
RELT kit4
RELT kit4
RELT kit4
RELT wire connector for XT7 2K-1
RELT wire connector for XT7 2K-3
1 single Tmax® XT1 2 adjacent Tmax® XT1 5 adjacent Tmax® XT1
1X blank + filler 1X blank only
2X blank + filler 2X blank only
3X blank + filler 3X blank only
XT1 blank only 3-pole breakers
120/240
480
600
SR1XBF
SR2XBF
SR5XBF
SRT1BB
SBX1W02P3 SBX2WT2P36 SBX4W30P37 SBX2WE2P36 SBX4W35P37
SBX5W50P3
RT04A
RT04B
RT04C
CN0035
CN0045
SBX6W40P3 SBX7W50P3
SR01BF
SR01BB
SR02BF
SR02BB
SR03BF
SR03BB
1 Padlocks are not included in the kit. 2 Tmax XT5 electrical accessories
require 1 (one) extra X-space for installation. 3 Additional Tmax XT
accessories are available. Contact your local ABB sales team for more
information. 4 Requires XT7 equipped with Ekip Touch or above trip unit, 3
X-space factor required. 5 CN003 includes Ekip 2K-1 signaling and Ekip supply.
CN004 includes Ekip 2K-3 signaling and Ekip supply. CN004 is ONLY compatible
with firmware version 3.10.00 or higher.
Refer to 9AKK107991A2520 to validate firmware version. 6 SBX2WT2P3 for XT2
thermo mag, SBX2WE2P3 for XT2 Ekip 7 SBX4W30P3 for 300 kcmil, SBX4W35P3 for
350 kcmil
26
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 3: Determine the X-space required
Each circuit breaker frame has specific requirements for the number of mounting positions (X-spaces). Thanks to the optimized dimensions of the XT1, the mounting positions required are lower when two or five breakers are mounted
Frame Single XT1 Two XT1 Five XT1 XT2 XT4 XT51 XT6 XT7 FB FB TEY TEY A2
Max. ampacity (A) 125 125 125 125 250 600 800
1200 100 100 70 125 250
RELT
SPD
1 Tmax® XT5 with electrical accessories requires 1 (one) additional X-space.
close to one another. RELTs also require X-space, since they are plug-in modules. Refer to the table below and add up the number of X-spaces required for each breaker frame.
Poles 3 3 3 3 3 3 3 3 1 2 1 2 2
X-spaces 3 5
11 3 3 4 6 6 1 2 1 2 2 3
10
— Single XT1
11 X-spaces
3 X-spaces
5 X-spaces
— Two XT1 = 16% space saving
— Five XT1 = 26% space saving
— Single XT1 mounting rail
— Two XT1 mounting rail
— Five XT1 mounting rail
The small footprint of the XT1 allows this panel to offer multiple options to
improve circuit breaker density. As you configure and order ReliaGear neXT
panelboards, you’ll notice that XT1 are grouped in quantities of one, two or
five. As part of this feature, unique mounting brackets are required when
adding XT1 breaker assemblies. See above for X-space and mounting brackets
required. These additional rails are not
included with SuperBox configurations and must be ordered
as accessories.
Order codes for XT1 mounting rails · SR1XBF for 1 single XT1 breaker · SR2XBF for 2 adjacent XT1 breakers · SR5XBF for 5 adjacent XT1 breakers
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
27
— ReliaGear® Merchandised neXT SuperBox power panelboards Step 4: Select the SuperBox required
Description 600A MLO NEMA 1 60 x 40 16X no breakers 600A MCB NEMA 1 60 x 40 16X no breakers 600A MLO NEMA 3R 60 x 40 16X no breakers 600A MCB NEMA 3R 60 x 40 16X no breakers 800A MLO NEMA 1 72 x 45 24X no breakers 800A MCB NEMA 1 72 x 45 24X no breakers 800A MLO NEMA 3R 72 x 45 24X no breakers 800A MCB NEMA 3R 72 x 45 24X no breakers 1200A MLO NEMA 1 84 x 45 32X no breakers 1200A MCB NEMA 1 84 x 45 32X no breakers 1200A MCB GF NEMA 1 96X45 32X no breakers 1200A MLO NEMA 3R 84 x 45 32X no breakers 1200A MCB NEMA 3R 84 x 45 32X no breakers 1200A MCB GF NEMA 3R 96X45 32X no breakers
Amps 600 A 600 A 600 A 600 A 800 A 800 A 800 A 800 A 1200 A 1200 A 1200 A 1200 A 1200 A 1200 A
Enclosure type
NEMA 1 NEMA 1 NEMA 3R NEMA 3R NEMA 1 NEMA 1 NEMA 3R NEMA 3R NEMA 1 NEMA 1 NEMA
1 NEMA 3R NEMA 3R NEMA 3R
Ground fault on main
Main compatible
Main lugs (2x #2600 kcmil)
No
Main breaker1
No
Main lugs (2x #2600 kcmil)
No
Main breaker1
No
Main lugs (4x #2600 kcmil)
No
Main breaker1
No
Main lugs (4x #2600 kcmil)
No
Main breaker1
No
Main lugs (4x #2600 kcmil)
No
Main breaker1
No
Main breaker1
Yes4
Main lugs (4x #2600 kcmil)
No
Main breaker1
No
Main breaker1
Yes4
1 X-space required for main breaker must be accounted for based on specific breaker selected. 2 Depth includes 0.9″ of hanger bracket. 3 Breakers installed in panel must adhere to UL/NEC wire bending space requirements. 4 Compatible with XT7 Ekip Touch LSIG or higher.
Dimensions (H x W x D inches)
60.3 x 40.7 x 11 60.3 x 40.7 x 11 61 x 43.5 x 16.72 61 x 43.5 x 16.72 72.3 x
45.7 x 11 72.3 x 45.7 x 11 73 x 48.5 x 16.72 73 x 48.5 x 16.72 84.3 x 45.7 x
11 84.3 x 45.7 x 11 96.3 x 45.7 x 11 85 x 48.5 x 16.72 85 x 48.5 x 16.72 97 x
48.5 x 16.72
X-space left 12 16 12 16 20 24 20 24 28 32 28 28 32 32
X-space right 12 16 12 16 20 24 20 24 28 32 28 28 32 32
Ordering code RNSB06L6040A RNSB06B6040A RNSB06L6040R RNSB06B6040R RNSB08L7245A RNSB08B7245A RNSB08L7245R RNSB08B7245R RNSB12L8445A RNSB12B8445A RNSB12G9645A RNSB12L8445R RNSB12B8445R RNSB12G9645R
Available configurations and wire bending space
10.9 ”
XT5
XT5
15.2 ” 16.4″ 15.2″ 14 .9 ” 14.5″
14.3″ 15.58″
XT4
XT2
XT1
FB2P FB1P TEY2P TEY1P A2 2P
600 A
— 40″ offset enclosure
XT 1 XT 1
5. 2″ 12.2 ”
XT 7
XT 1
1103.9.44″”
XT2
6.4″
XT6
XT4
5. 2″
FB2P 4.9″ FB1P 4.5″ TEY2P TEY1P 4.3″ A2 2P 5.58 ”
250 A
15 .9 ”
XT5
20.2 ”
XT4
21.4″
XT2
20.2″
XT1
19 .9 ” 19.5″
19.3″ 20.58″
FB2P FB1P TE Y2 P TE Y1 P A2 2P
1200 A
— 45″ offset enclosure
XT1 5.2″
XT 1
XT 1
XT2
6.4″
XT4 5.2″
FB2P 4.9″ FB1P 4.5″ TE Y2 P TEY1P 4.3″ A2 2P 5.58″
250 A
All ReliaGear Merchandised neXT panelboards are double sided. Wire bending space requirements restrict XT5XT7 mounting to the left side of the interior.
— Wire bend space
Breaker 40″ offset enclosure XT5 XT4 XT2 XT1 FB 1-pole FB 2-pole TEY 1-pole
TEY 2-pole A2 2-pole 45″ offset enclosure XT7 XT6 with 400 kcmil lug XT5 XT4
XT2 XT1 FB 1-pole FB 2-pole TEY 1-pole TEY 2-pole A2 2-pole
Left mount space (in)
10.9 15.2 16.4 15.2 14.5 14.9 14.3 14.3 15.58
12.2 13.4 15.9 20.2 21.4 20.2 19.5 19.9 19.3 19.3 20.58
Right mount space (in)
5.2 6.4 5.2 4.5 4.9 4.3 4.3 5.58
5.2 6.4 5.2 4.5 4.9 4.3 4.3 5.58
28
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® neXT power panelboards Enclosure drawings
A B
—
Enclosure mounting holes Plate hole distance from edges
Height 60″ 72″ 84″
Holes
A
B
C
4
5″
8″
4
5″
8″
6
5″
42″
8″
A
C
C
— NEMA 1 enclosure
Torque 540 lb-in
1
(61 Nm)
—
B
Enclosure dimensions
Enclosure exterior size (in) 60 (61.0) H x 40 (43.5) W 72 (73.0) H x 45 (48.5) W 84 (85.0) H x 45 (48.5) W
A (height) 65.97 77.97 89.97
B (width) 34.47 39.47 39.47
Depth 16.70 16.70 16.70
Note: Values in parentheses are overall enclosure dimensions. For more details on hinges and swing dimensions, refer to document 1SQC900008M0201
A
— NEMA 3R enclosure
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
29
— ReliaGear® Merchandised neXT SuperBox power panelboards Configuration example 1
Panel: Location: Mounting: Plug-on Enclosure: NEMA 1
Volts: 480Y/277 V AC Phase: 3 Wires: 4 AIC rating: 35 kA
Main type: Main breaker Mains rating: 800 A
Circuit Circuit description
Trip (A)
Poles
A
1
Circuit 1
400
3
3
(110 V — shunt trip)
400
3
5
400
3
7
Circuit 3
200
3
9
200
3
11
200
3
13
Circuit 5
200
3
15
200
3
17
200
3
19
Prepared space
200
3
21
200
3
23
200
3
25
27
29
Selection example:
Step 1: Select main and branch feeder circuit breakers
Main breakers are not included in the SuperBox and must be ordered separately.
XT1 mounting rails are not included
with breakers and must be selected to accommodate one, two or five XT1 circuit
breakers. In this step, you must also
take note of any prepared space requirements. · Qty (1) XT6NU3800BYU000XXX ·
Qty (1) XT5NU360BBYN000XXX · Qty (2) XT4SU3200AY8000XXX · Qty (1) XT4 prepared
space · Qty (2) XT1SU3100AYD000XXX · Qty (2) XT1 prepared space
Step 2: Select the required accessories In this case, we see that the XT5
requires a shunt trip. As indicated in the footnote, all XT5 electrical
accessories require one additional X-space. Accessories listed are
ordered separately and are UL certified for field installation. · Qty (1)
KXTFYOCFPD
Step 3: Determine the X-space required to meet main
and branch feeder circuit breaker selection In this example, we need X-space
for (1) XT6, (1) XT5, (3) XT4 and (4) XT1. Each XT6 requires 6 X-spaces; each
XT5 requires 4 X-spaces plus 1 X-space for the shunt trip; each XT4 requires 3
X-spaces;
B
C
Poles
Trip Circuit description Circuit
3
100
Circuit 2
2
3
100
4
3
100
6
3
100
Circuit 4
8
3
100
10
3
100
12
3
100
Prepared space
14
3
100
16
3
100
18
3
100
Prepared space
20
3
100
22
3
100
24
26
28
30
a single XT1 requires 3 X-spaces; two XT1s require 5 X-spaces; five XT1s
require 11 X-spaces depending on the mounting
rail(s) selected. For the XT1s, we can use a five-unit mounting rail, which
will require 11 X-spaces and will leave an additional future space,
or we could use (2) two-unit mounting rails, which will require 10 X-spaces,
or we could use four single-unit mounting rails, which will require 12
X-spaces. For this exercise, we will use (2) two-unit mounting rails requiring
10 X-spaces. Total X space required = XT6 (6 spaces) + XT5 (4 spaces + 1
space) + XT4 (9 spaces) + XT1 (10 spaces) = 30 spaces in total.
Note that XT6s and XT5s can only be mounted on the left side
of the bus stack. In this example, we need to ensure we have 11 X-spaces
available on the left side. · Qty (2) SR2XBF
Step 4: Select the SuperBox required based on maximum
ampacity, main type, enclosure type and bus X-space
required In this example, we need an 800 A main breaker interior, in a NEMA 1
enclosure. Using the SuperBox selection table, we find that the 800 A main
breaker panel has a total of 48 X-spaces available, with 24 X-spaces on the
left side and 24 X-spaces available on the right side. Blanks and filler
plates are
included in the SuperBox so all future spaces will be covered.
No additional items required. · Qty (1) RNSB08B7245A
30
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards Configuration example 2
Panel: Location: Mounting: Plug-on Enclosure: NEMA 3R
Volts: 240 V AC Phase: 3 Wires: 3 AIC rating: 65 kA
Main type: Main lugs Mains rating: 1200 A
Circuit
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Circuit description Circuit 1 (240 V RELT + shunt
trip) Circuit 3
Circuit 5
Circuit 7
Circuit 9
Trip (A)
1000 1000 1000
600 600 600 400 400 400 400 400 400
70 70 70
Poles
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Circuit
A
B
C
Poles
Trip (A) description
Circuit
3
200
Circuit 2
2
3
200
4
3
200
6
3
100
Circuit 4
8
3
100
10
3
100
12
3
100
Circuit 6
14
3
100
16
3
100
18
3
100
Circuit 8
20
3
100
22
3
100
24
3
125
Prepared
26
3
125
space
28
3
125
30
Selection example: Step 1: Select main and branch feeder circuit breakers Main
breakers are not included in the SuperBox and must be ordered separately. XT1
mounting rails are not included with breakers and must be selected to
accommodate one, two or five XT1 circuit breakers. In this step, you must also
take note of any prepared space requirements. · Qty (1) XT7HU310EPYW000XXR ·
Qty (1) XT5HU360BBYN000XXX · Qty (2) XT5HU340ABYN000XXX · Qty (1)
XT4HU3200AY8000XXX · Qty (3) XT1HU3100AYD000XXX · Qty (1) XT1HU3070AYD000XXX ·
Qty (1) XT1 prepared space
Step 2: Select the required accessories In this case, we see that the XT7
requires RELT and a shunt trip. As indicated in the footnote, RELT requires an
XT7 equipped with Ekip Touch or above trip unit, and requires 3 additional
X-spaces. · Qty (1) RT04A · Qty (1) CN003
Step 3: Determine the X-space required to meet main and branch feeder circuit
breaker selection In this example, we need X-space for (1) XT7, (2) XT5, (1)
XT4 and (5) XT1.
Each XT7 requires 6 X-spaces plus 3 X-spaces for RELT; each XT5 requires 4
X-spaces; each XT4 requires 3 X-spaces; a single XT1 requires 3 X-spaces; two
XT1s require 5 X-spaces; five XT1s require 11 X-spaces depending on the
mounting rail(s) selected. For this exercise, we will use (1) five-unit
mounting rail for the XT1s, which requires 11 X-spaces. Total X-space required
= XT7 (6 spaces + 3 spaces) + XT5 (12 spaces) + XT4 (3 spaces) + XT1 (11
spaces) = 35 spaces in total. Note that XT7s and XT5s can only be mounted on
the left side of the bus stack. In this example, we need to ensure we have 21
X-spaces available on the left side. · Qty (1) SR5XBF
Step 4: Select the SuperBox required based on maximum ampacity, main type,
enclosure type and bus X-space required In this example, we need a 1200 A main
lug interior, in a NEMA 3R enclosure. Using the SuperBox selection table, we
find that the 1200 A main lug panel has a total of 56 X-spaces available, with
28 X-spaces on the left side and 28 X-spaces available on the right side.
Blanks and filler plates are included in the SuperBox so all future spaces
will be covered. No additional items required. · Qty (1) RNSB12L8445R
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
31
— ReliaGear® Merchandised neXT SuperBox power panelboards Configuration example 3
Panel: Location: Mounting: Plug-on Enclosure: NEMA 1
Circuit
1 3 5 7 9 11 13 15 17 19 21 22
Circuit description Circuit 1 (110 V
shunt trip)
Circuit 3 (110 V shunt trip)
Circuit 5 (110 V shunt trip)
Circuit 7 (110 V shunt trip)
Volts: 480Y/277 V AC Phase: 3 Wires: 4 AIC rating: 35 kA
Trip (A)
400 400 400 300 300 300 300 300 300 300 300 300
Poles
3 3 3 3 3 3 3 3 3 3 3 3
A
B
Main type: Main breaker Mains rating: 800 A
Circuit
C
Poles
Trip (A) description
Circuit
3
100
Circuit 2
2
3
100
4
3
100
6
3
100
Circuit 4
8
3
100
10
3
100
12
2
100
Circuit 6
14
2
100
16
2
100
Circuit 8
18
2
100
20
22
24
Selection example: Step 1: Select main and branch feeder circuit breakers Main
breakers are not included in the SuperBox and must be ordered separately. XT1
mounting rails are not included with breakers and must be selected to
accommodate one, two or five XT1 circuit breakers. In this step, you must also
take note of any prepared space requirements. · Qty (1) XT6NU3800BYU000XXX ·
Qty (1) XT5NU340ABYN000XXX · Qty (3) XT5NU330ABYN000XXX · Qty (2)
XT1SU3100AYD000XXX · Qty (1) NEFBV26TE100R2AB · Qty (1) NEFBV26TE100R2AC
Step 2: Select the required accessories In this case, we see that four XT5s
require a 110 V shunt trip. As indicated in the footnote, electrical
accessories for XT5 breakers require 1 additional X-space. · Qty (4)
KXTFYOCFPD
Step 3: Determine the X-space required to meet main and branch feeder circuit
breaker selection In this example, we need X-space for (1) XT6, (4) XT5, (2)
XT1 and (2) FB. Each XT6 requires 6 X-spaces; each XT5 requires 4 X-spaces
plus 1 X-space for a shunt trip; a single XT1 requires 3 X-spaces; two XT1s
require 5 X-spaces; five XT1s require 11 X-spaces depending on the mounting
rail(s) selected.
For this exercise, we will use (1) two-unit mounting rail for the XT1s, which
requires 5 X-spaces. Total X-space required = XT6 (6 X-spaces) + XT5 (16
spaces + 4 spaces) + XT1 (5 spaces) + FB (4 spaces) = 35 spaces in total. Note
that XT6s and XT5s can only be mounted on the left side of the bus stack. In
this example, we need to ensure we have 26 X-spaces available on the left
side. · Qty (1) SR2XBF
Step 4: Select the SuperBox required based on maximum
ampacity, main type, enclosure type and bus X-space
required In this example, we need an 800 A main breaker interior, in a NEMA 1
enclosure. Using the SuperBox selection table, we find that the 800 A main
breaker panel has a total of 48 X-spaces available, with 24 X-spaces on the
left side and 28 X-spaces available on the right side. In this example, the 24
X-spaces available on the left side of the 800 A main breaker panel is
insufficient for the breakers required. Moving to the next larger SuperBox,
the 1200 A main breaker interior in a NEMA 1 enclosure has 64 X-spaces
available, with 32 X-spaces on each side. This larger SuperBox must be used.
Blanks and filler plates are included in the
SuperBox so all future spaces will be covered. No additional
items required. · Qty (1) RNSB08B7245R
32
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— ReliaGear® Merchandised neXT SuperBox power panelboards Resources for easy installation
— Installation videos and documents
Product installation videos ReliaGear neXT — Bus stack installation ReliaGear
neXT — Fronts and gutter doors installation ReliaGear neXT — Branch circuit
breaker installation ReliaGear neXT — Ground and neutral installation
ReliaGear neXT — Interior frame installation ReliaGear neXT — Field
modification — top feed to bottom ReliaGear neXT — Lug wire post installation
Resource documents Brochure — 1SQC900001B0201 Catalog — 1SQC900001C0201
Technical brochure — 1SXU900300G0201 White paper — 1SQC900001G0201 Instruction
sheet — RELT — 1SQC900005M0201 Instruction sheet — Grounds and neutral —
1SQC900007M0201 Instruction sheet — ReliaGear neXT SuperBox panelboard —
1SQC900014M0201
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
33
— Notes
34
RELIAGEAR® MERCHANDISED NEXT SUPERBOX POWER PANELBOARDS
— Notes
RELIAGEAR® MERCHANDISED LIGHTING PANELBOARDS
35
—
— ABB Inc. 305 Gregson Drive Cary, NC 27511
electrification.us.abb.com
Customer Service Phone: +1 800 431 7867
Distributors E-mail: us-el.distributorsales@abb.com
All other customers E-mail: us-el.oemsales@abb.com Monday – Friday, 7:00 A.M.
– 5:30 P.M., Central Time
Tech Support: + 1 888-437-3765 Monday –
Friday 7:00 A.M. – 5:00 P.M., Central Time
— We reserve the right to make technical changes or modify the contents of
this document without prior notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB Inc. does not accept any responsibility
whatsoever for potential errors or possible lack of information in this
document. We reserve all rights in this document and in the subject matter and
illustrations contained therein. Any reproduction, disclosure to third parties
or utilization of its contents in whole or in parts is forbidden without
prior written consent of ABB Inc. Copyright© 2024 ABB All rights reserved
1TQC173700E0051 JANUARY 2024
References
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