ABB TA514 Safety Training Case Instructions

: June 4, 2024
: ABB

Table of Contents

ABB TA514 Safety Training Case
Introduction
Modification instructions
Modification steps
References
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References
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ABB TA514 Safety Training Case

ABB TA514 Safety Training Case-fig1

Introduction

This document describes modification steps to be performed on TA514-SAFETY training case to use it with AC500 V3 non-safety CPU (e.g., PM5630-2ETH) instead of AC500 V2 non-safety CPU (e.g., PM573-ETH).
AC500-S safety PLC module functions remain unchanged after modifications of TA514-SAFETY training case. It means that the AC500-S safety PLC and related safety functions can be used with TA514-SAFETY training case independently on the used non-safety CPU (AC500 V2 CPU or AC500 V3 CPU).
Refer to https://new.abb.com/products/1SAP182900R0001/ta514-safety web page for more details on TA514-SAFETY. In addition, references [1] and [2] provide detailed TA514-SAFETY training case description and related AC500-S safety PLC functionality.

Modification instructions

Prerequisites
You will need the following AC500 products to be able to modify TA514-SAFETY training case for its us-age with AC500 V3 non-safety CPU:

TB5620-2ETH terminal base, https://new.abb.com/products/1SAP112300R0278/tb5620-2eth
PM5630-2ETH CPU module, https://new.abb.com/products/1SAP131000R0278/pm5630-2eth
In addition, a slotted screwdriver may be needed to be able to move I/O modules along the DIN rail.

Modification steps

DANGER: Make sure that TA514-SAFETY training case is not energized (refer to A in Figure 1, remove the external power supply connector from TA514-SAFETY) to prevent any electrical shock. In addition, it is recommended to bring the power switch in the OFF state (refer to B in Figure 1).
The following modification steps shall be performed on TA514-SAFETY training case to work with AC500 V3 non-safety CPU when it is de-energized (see DANGER note above):

Remove the power connector (refer to C in Figure 1) from TB521-ETH terminal base of PM573-ETH CPU module and PROFINET cable (refer to D in Figure 1) from CM579-PNIO module.
Remove CM579-PNIO and SM560-S modules from TB521-ETH.
Remove PM573-ETH from TB521-ETH.
Using the slotted screwdriver, unscrew the terminal block end stop (refer to E in Figure 1) and remove it from the DIN rail.
Move carefully TB521-ETH along the DIN rail to the left to have no direct mechanical and electrical contact from TB521-ETH with TU582-S of AI581-S. If needed, the slotted screwdriver can be used as a supportive tool (refer to F in Figure 1 for an approximate location on where to apply the force using the slotted screwdriver).
Remove TB521-ETH from the DIN rail.
Put TB5620-2ETH on the DIN rail position of TB521-ETH and shift it to the right to have the mechanical and electrical contact with TU582-S of AI581-S (refer to F in Figure 1).
Put previously removed terminal block end stop (refer to E in Figure 1) back to the DIN rail and screw it tight to the DIN rail using the slotted screwdriver.
Put PM5630-2ETH CPU module on TB5620-2ETH.
Put SM560-S safety CPU module in the slot next to PM5630-2ETH on TB5620-2ETH and then CM579-PNIO module in the slot next to SM560-S on TB5620-2ETH.
Connect the power connector to TB5620-2ETH below PM5630-2ETH (refer to C in Figure 1) and con-nect the PROFINET cable back to CM579-PNIO (refer to D in Figure 1).
Connect the energized external power supply cable (refer to A in Figure 1) and put the power switch to ON state (refer to B in Figure 1) to switch on the TA514-SAFETY training case with the new PM5630-2ETH V3 CPU on it. TA514-SAFETY modification is complete now.
- You can now connect your own ETH cable to the ETH connector (refer to G in Figure 1) on TB5620-2ETH of PM5630-2ETH CPU module and access PM5630-2ETH from your engineering PC with Automation Builder suite according to AC500 V3 non-safety CPU instructions [3], e.g., to update PM5630-2ETH firm-ware, if needed, and download the Automation Builder project of TA514-SAFETY (refer to www.abb.com/plc for the latest TA514-SAFETY Automation Builder project with AC500 V3 non-safety CPU) to it and the safety CPU.
- For more details on assembly and disassembly of AC500 modules, refer to [4].

References

TA514-SAFETY Training Case – Installation Instructions, https://search.abb.com/library/Download.aspx?DocumentID=3ADR025216M6801&LanguageCode=en&DocumentPartId=&Action=Launch
TA514-SAFETY Training Case – Operation Manual, https://search.abb.com/library/Download.aspx?DocumentID=3ADR025217M6801&LanguageCode=en&DocumentPartId=&Action=Launch
Getting started with AC500 V3 products, https://search.abb.com/library/Download.aspx?Docu-mentID=3ADR010584LanguageCode=en&DocumentPartId=&Action=Launch
Installation instructions for AC500 modules, https://search.abb.com/library/Download.aspx?Docu-mentID=3ADR024117M02xx&LanguageCode=en&DocumentPartId=&Action=Launch

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