ABB INCA Tina Emergency Stop Buttons Instruction Manual

ABB INCA Tina Emergency Stop Buttons Instruction Manual

Read and understand this document

Please read and understand this document before using the products. Please consult ABB with any questions or comments

Suitability for use

ABB shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. Third party certificates for the products are available at https://new.abb.com/lowvoltage/products/safety-products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE ABB PRODUCT IS PROPERLY RATED AND  INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

Descriptions and examples show how the product works and can be used. It does not mean that it fulfills the requirements for all types of machines and processes. The buyer/user is responsible for installing and using the product according to applicable standards and regulations. We reserve the right to make changes to the product and the documentation without prior notice.

Introduction

Purpose of document

The purpose of this document is to describe the functions and to provide instructions for installation, operation, maintenance and troubleshooting of the product.

Intended audience

This document is intended for authorized personnel

Reading prerequisites

It is assumed that the reader of this document has knowledge of the following:

• Basic knowledge of ABB safety products
• Knowledge of machine safety

Special notes

Pay attention to special notes in the document:

Warning! Risk of severe personal injury!
An instruction or procedure which, if not carried out correctly, may result in injury to the technician or other personnel.

Caution! Risk of damage to the equipment!
An instruction or procedure which, if not carried out correctly, may damage the equipment.

Note! Important or explanatory information

Safety

Safety precautions

The safety precautions must be followed during installation, operation, maintenance and troubleshooting

It is the responsibility of the user to ensure the correct overall functionality.

Warning! Carefully read through the entire product manual before using the device.

Warning! The devices shall be installed by authorized personnel following applicable Safety regulations, standards and the Machinery directive.

Warning! Failure to comply with instructions, operation that is not in accordance with the use prescribed in the instructions, improper installation or handling of the device can affect the safety of people and the plant.

Warning! For installation and prescribed use of the product, the special notes in the instructions must be carefully observed and the technical standards relevant to the application must be considered

Warning! In case of failure to comply with the instructions or standards, especially when tampering with and/or modifying the product, any liability is excluded

Product description

INCA Tina emergency stop button/safety stop button is designed for mounting in a 22.5-mm opening in an enclosure

INCA Tina is adapted for connection to the Delink safety circuit monitored by a safety controller or a safety PLC.

INCA 1 Tina v2 is an emergency stop with a red button.

INCA 1S Tina v2 is a safety stop with a black button.

INCA 1EC Tina is an emergency stop with Status Bus configured for static information output, but it switches to Status Bus configuration when Status Bus communication is detected on the information output.

A LED in the top of the button indicates the present status of the safety circuit.

All INCA Tina models are intended for use in safety circuits in accordance with EN 60204-1.

Warning! The emergency stop/safety stop normally needs to be supplemented with other safety functions such as an interlock switch. Needs according to risk analysis.

Note! The emergency stop/safety stop shall be used only in cases of emergency and shall not be used for a normal stoppage of the machine

Installation

• Mount and fit INCA Tina in the cabinet.
• Attach and tighten the M22 nut.
• See max. tightening torque in chapter “Technical data”.
• Connect the terminal block

Installation precautions

Warning! All safety functions shall be tested before starting up the system.

Testing safety functions

After each step the status of the input can be read on the monitoring device.

Connections

5-pin screw terminal block

1| +24 VDC
2| Delink signal input
3| 0 VDC
4| Delink signal output
5| Information output *

• For INCA 1EC Tina: Information/Status Bus output

Warning! Information output signals shall never be used for safety purpose(s).

Connection examples

NCA 1 Tina v2

Three INCA 1 Tina with static information output connected to the Delink safety circuit monitored by a safety controller or a safety PLC. When a safety PLC is used the status of each individual INCA unit can be monitored on separate PLC ports

INCA 1EC Tina

Three INCA 1EC Tina with Status Bus connected to the Delink safety circuit monitored by a safety PLC. The status of each individual INCA 1EC Tina unit can be monitored with a single PLC port in a controller having a Status Bus master.

Functions

LED Indications

Interrupted before this unit
Red| Button actuated/pressed| Interrupted in this unit

LED Indications for Status Bus

for more than 4 seconds: Device failure when addressing, change address.
Scours with stress flash. Scouring cycle: 0.8/0.4 s, on/offlays frequency: 0.02/0.03 s, on/off| At the command from Status Bus Master| Device identification.

Information output signal attributes

The information output of the unit is set either high or low according to the following table:

The delay for switching the information output signal:

Information output signal| switch                  High - > Low| Low - > High
---|---|---
Delay| ~ 60 ms| ~ 10 ms

Warning! Information output signals shall never be used for safety purpose(s).

Information output signal for Status Bus

The information output on INCA 1EC Tina has two functions:

• Default function and behavior see chapter “Information output signal attributes”.
• Status Bus: The information output from several devices with Status Bus functionality, can be connected to one and the same port on a Status Bus master. Then the StatusBus master can configure the devices to report their status one at a time.

For more information about the Status Bus see the user manual for the Status Bus master used, e.g. Pluto Programming Manual, found at: new.abb.com/low voltage/products/safety products

Maintenance

Maintenance shall be done in accordance with a risk assessment for the individual application.

Maintenance precautions

Warning! The safety functions and the mechanics shall be tested regularly, at least once every year to confirm that all the safety functions are working properly (EN 62061:2005+A1:2013+A2:2015, EN ISO 13849-1:2015).

Warning! In case of breakdown or damage to the product, contact ABB. Do not try to repair the product yourself since it may accidentally cause permanent damage to the product, impairing the safety of the device which in turn could lead to serious injury to personnel.

Troubleshooting

LED indications

DYNlink signal input. If yes, check cable connections or the unit before.
No LED light| Loss of power supply| Check +24 VDC / 0 VDC power supply.
Green (but no Delink output detected)| Defective Delink signal input to unit| Check the Delink input or the unit before.
Weak lights| Unit is defective| Replace the unit.

Dimensions

All dimensions are in mm.

Technical data

Further information about the product and accessories is found at: new.abb.com/low-voltage/products/safety-products

Stated technical data apply when power supply voltage is +24 VDC and ambient temperature is +25 °C, unless stated otherwise.

Manufacturer

Address| ABB Electrification Sweden AB SE-721 61 Vasteras Sweden
Order code/Ordering data| 2TLA030054R0010: INCA 1 Tina v2 Emergency stop button, red button, 5-pin screw terminal block
2TLA030054R0210: INCA 1S Tina v2 Safety stop button, black button, 5-pin screw terminal block
2TLA030054R1400: INCA 1EC Tina Emergency stop button, red button, 5-pin screw terminal block, Status Bus
Power supply
Required power supply type| PELV/SELV, not intended to be connected to a DC distribution network. Note : A DC distribution network is defined in IEC 61326-3-1:2017 as “Local DC electricity supply network in the infrastructure of a certain site or building intended for connection of any type of equipment”.
Operating voltage| +24 VDC +15 %, -25 %
Total current consumption| Maximum: 35 mars
Note: Total current consumption is the internal supply current when there is no information output current. Valid over the operating voltage and ambient temperature range.
Delink signal
Delink Input signal voltage| Minimum: 8 VRMSMaximum: 15 VRMS
Delink Output signal voltage| Minimum: 8 VRMSMaximum: 15 VRMS
Note: The purpose of stating the voltage in RMS is to facilitate the measurement of the square-wave Delink signal with a multimeter.
Time delay between Delink input and output signal (TDELAY)| Maximum: 70 µs
Information output
Output voltage highlow| Nominal: Operating voltage – 2 VDC Maximum: 2 VDC
Output current| Maximum: 10 mA
General
Protection class| IP65, connection terminal IP20
Ambient temperature| Operation: -10 to +55 °CStorage: -30 to +70 °C
Humidity range| 35 to 85 % (with no icing or condensation)
Housing material| Polyamide PA66, Macro melt, thermoplastic polyester PBT, Polypropylene PP, UL 94 V0
Connectors| 5-pin screw terminal block Conductor cross section area: 0.25 – 1 mm2 (AWG 16-24)Wire stripping length: 7 mm
Tightening torque| 5-pin screw terminal block: 0.25 Nm M22 nut: 0.8 Nm
Size (L x W x H)| 75.4 x 30.2 x 16.7 mm
Weight| ~ 45 g
Color| Yellow base, red or black button
Actuating force (Emergency stop button)| 17 +/- 4 N
Actuating travel| ~ 5 mm
Mechanical lifetime| > 250 000 cycles
Note! The maximum number of operations (cycles) for INCA Tina emergency stop is 6050 to reach PL e and the given PFHD value.
Directives / Harmonized standards
Conformity| European Machinery Directive 2006/42/EC EN ISO 12100:2010EN 62061:2005+Cor.:2010+A1:2013+A2:2015 EN ISO 13849-1:2015EN 60204-1:2018
IEC/EN 61508-1…7| SIL3, PFHD = 4.66·10-9
EN 62061| SIL3
EN ISO 13849-1| PL e, category 4
Certificates| TÜV Nord, casuals
Information for use in USA/Canada
Pollution degree| 2
Altitude| 2000 m (max)
Humidity| 80% max for temperatures up to 31 °C
Indoor use statement| For indoor use only

Declaration of conformity

EC Declaration of conformity

We ABB Electrification Sweden AB SE-721 61 Vasteras Sweden

declare that the safety components of ABB Electrification Sweden AB make with type designations and safety functions as listed below, is in conformity with the Directives

2006/42/EC-Machinery 2014/30/EG-EMC 2011/65/EU-RoHS2 + 2015/863

Authorised to compile the technical file

ABB Electrification Sweden AB SE-721 61 Vasteras Sweden

Product
Emergency stop devices INCA 1 EC Tina, INCA 1 Tina v2, Smile 10 EA Tina, Smile 11 EA Tina, Smile 11 EAR Tina, Smile 11 EC Tina, Smile 12 EA Tina

Certificate
44 799 13145203

Certification body

TÜV Nord Cert GmbH Am TÜV 1 45307 Essen Germany

Used harmonized standards

EN ISO 12100:2010, EN ISO 13849-1:2015, EN 62061:2005+Cor.: 2010+A1:2013+A2:2015, EN 60204-1:2018, EN ISO 13850:2015, EN 61000-6-2:2005, EN 61000-6-4:2007 EN 60947-5-5:1997+A1:2005+A11:2013+A2:2017

Other used standards
Magnus Burdine

EN 61508:2010

Magnus Backman R&D Manager Vasteras 2022-05-25

We ABB Electrification Sweden AB SE-721 61 Vasteras Sweden

declare that the safety components of ABB Electrification Sweden AB make with type designations and safety functions as listed below, is in conformity with the Directives

2014/30/EU-EMC 2011/65/EU-RoHS2 2015/863

Product
Stop button
Smile 11 SA
Smile 11 SA Tina
INCA 15
INCA 15 Tina

Viktoria Sakar R&D team lead Electronics and Software
Vasteras 2022-11-09

References

• Safety Products | ABB
• Safety Products | ABB

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