ABB AFC16-04-00-85 Contactors and Contactor Relays Instruction Manual

October 30, 2023
ABB

AFC16-04-00-85 Contactors and Contactor Relays
Instruction Manual

SAFETY INSTRUCTIONS

AF(C)09…38(Z)(B), NF(C)(Z)(B)22…80E, CA4, CAL4, CAT4, CC4, LDC4, RV4, RC4
Contactors AF, contactor relays NF and accessories
Warning: Hazardous voltage! Refer to installation instructions. Disconnect and lock out power before working on this device.
Attention! Installation by person with electrotechnical expertise only.

INSTALLATION INSTRUCTIONS

AF(C)09…38(Z)(B), NF(C)(Z)(B)22…80E, CA4, CAL4, CAT4, CC4, LDC4, RV4, RC4
Contactors AF, contactor relays NF and accessoriesABB AFC16-04-00-85
Contactors and Contactor Relays - fig 1

| NF(C)(Z)(B)40E
AF(C)09…25(Z)(B)-30-10
AF(C)09…16(Z)(B)-40-00
AF(C)26…38(Z)(B)-30-00| AFC16-04| NF(C)(Z)(B)22…31E
AF(C)09…25(Z)(B)-30-01
AF(C)26…38(Z)(B)-40-00
AF(C)09…38(Z)(B)-22-00| NF(C)(Z)(B)44…80E
AF09…38(Z)-30-22| AF26…38(Z)-30-11
---|---|---|---|---|---
Pos. 1 2, 3, 4
,| max 6 aux contacts*
/ 4NC| max 5NO aux contacts*
max 1NC*
max 2CC4-10
| max 6 aux contacts

/ 3NC
| max lx CAL4-11| max 2x CAL4-11
Pos. 1 ± 30° 5
‘| max 6 aux contacts*
/ 3NC*| max 6 aux contacts
/ 2NC**| max lx CAL4-11| max 2x CAL4-11

* CC4 : max 1x CC4-10 + max 1x CC4-01 / CC4-01 : max NC-1ABB
AFC16-04-00-85 Contactors and Contactor Relays - fig 2

| | | | | | | |
---|---|---|---|---|---|---|---|---
Rigid Solid| Rigid Stranded
| AF(C)09…25(Z)(B)| M 3.5
1.5 Nm
(13 Lb.in)| 0 5.5 mm
(0.22 in)| 2.N AP Pzod| 1 or 2 x 1…4 mm`
1 or 2 x AWG 16-10| 1 or 2 x 1…6 mm2
1 or 2 x AWG 16-10| .75…6 mmz
1 or 2 x 0.75…6| 1 x 0.75…4 mm2
2 x 0.75…2.5 mmt| 10 mm
(0.39 in)| < 9.6 mm
(0.38 in)
AF(C)26…38(Z)(3)-30| M4
2.5 Nm
(22 Lb.in)| 0 6.5 mm
(0.26 in)| 1 or 2 x 2.5…4 mmz
1 or 2 x AWG 14-10| 1 or 2 x 2.5…10 mm2
1 or 2 x AWG 14-8| 1 or 2 x 15…10 mm=
.| 1 x 1.5…10 mm2
2 x 1.5…4 mm2| 14 mm
(0.55 in)| < 12.5 mm
(0.49 in)
AF(C)26…38(2)(B)-40/22| M 4.5
2.5 Nm
(22 Lb.in)| 0 5.5 mm
(0.22 in)| 1 or 2 x 1.5…4 mmz
1 or 2 x AWG 16-10| 1 or 2 x 1.5…16 mm2
1 or 2 x AWG 16-6| .5…16 mmz
1 or 2 x 1.5…16| 1 or 2 x 1.5_16 mm2| 12 mm
(0.47 in)| –
| NF(C)(Z)(B).. AF(C)09…25(Z)(B)-30-10 AF(C)09…25(Z)(B)-30-01 AF09…38(Z)-30-22 AF26…38(Z)-30-11| M 3.5
1.2 Nm
(11 Lb.in)| 0 5.5 mm
(0.22 in)| 1 or 2 x 1…2.5 mmz
1 or 2 x AWG 18-14| 1 or 2 x 0.75…2.5 mm| 1 x 0.75…2.5 mrnz
2 x 0.75…1.5 mm2| 10 mm
(0.39 in)| < 8 mm
(0.31 in)
| NF(C)(Z)(B).. AF(C)09…38(Z)(8) LDC4
RV4…/RC4…
| CA4-.. CC4-.. CAT4-.. CAL4-11
Push-in / Spring| Wiring / Unwiring| | Rigid Solid| | | |
---|---|---|---|---|---|---|---
LDC4K
CA(L)4-_K| Wiring Push-in / Unwiring with screwdriver| 0 3 mm (0.12 in) x 0.5 mm (0.02 in)
| 1 or 2 x 1…2.5 mm2
1 or 2 x AWG 18-14| 1 or 2 x 1…2.5 mm2| 1 or 2 x 1…1.5 mm2| | 10 mm
(0.39 in)
Wiring / Unwiring with screwdriver| 1 or 2x 0.5…2.5 mm2| 1 or 2x 0.5…1.5 mm2| 1 or 2x 0.5…2.5 mm2

According to UL60947-4-1 and CSA C22.2 NO. 60947-4-1, for use on a circuit capable of delivering not more than the max. symmetrical amperes at the max. voltage shown in the table below.
WARNING: if opening of BCP, controller shall be examined and replaced if damaged.

Max short-
circuit at
480 V, 600 V
(kA)| AF(C)09…12| AF(C)16,AFC25| AF(C)26-30| AF(C)30…38-30
---|---|---|---|---
max Fuse| max Fuse| max Fuse| max Fuse
30 A/RK5| 30 A/J| 60 A/RK5| 60 A/J| 60 A/RK5| 60 A/J| 100 A/RK5| 100 A/J
5| 100| 5| 100| 5| 100| 5| 100
Max short- circuit at| AF(C)09…25| AF(C)26…38-30
Circuit Breaker XT2V125 (60 A)| Circuit Breaker XT2V125 (125 A)
480 V (kA)| 10| 100
600 V (kA)| 10| 42

Acc. to UL60947-4-1 and CSA C22.2
NO. 60947-4-1 min. enclosure for:
AF(C)09…25(Z)(B), NF(C)(Z)(B)..: 180 x 130 x 150 mm
AF(C)26…38(Z)(B)-30: 255 x 180 x 175 mm
AF(C)26…38(Z)(B)-40/22: 180 x 130 x 175 mmABB AFC16-04-00-85 Contactors
and Contactor Relays - fig 7ABB
AFC16-04-00-85 Contactors and Contactor Relays - fig 8 NOTICE: This product has been designed for environment A. Use of this product in environment B may cause unwanted electromagnetic disturbances in which case the user may be required to take adequate mitigation measures.

… V 50/60 Hz| Devices comply to GB21518| Energy efficiency level| Holding power VA
---|---|---|---
24…250 V| AF09…38(Z)(B)-30..| 2| 3.5
250…500 V| AF09…16(B)-30..
AF26…38(B)-30..| 2
2| 5
5.5
24…480 V| AFC09…25-30..
AFC26…38-30..| 3
2| 9.5
9.5

NFC, AFC09…38 :
LDC4(K) feeder block can be replaced by RC4.. / RV4.. surge suppressor.
When using 2 feeder blocks, one of them can be replaced by RC4.. / RV4.. surge suppressor.ABB AFC16-04-00-85 Contactors and Contactor Relays - fig
10.

| A
mm inch| B
mm inch| C
mm inch| D
mm inch| E
mm inch| F
mm inch
---|---|---|---|---|---|---
CA4(K)
CC4| CAT4
AF(C)09…25(Z)(B)
NF(C)(Z)(B)22…40E| 45 1.77″| 57 2.24″| 77 3.03″| 73 2.87″| 71 2.80″| 110.5 4.35″| 102.5 5.03″
AF(C)26…38(Z)(B)-30| 86 3.39″| 82 3.23″| 80 3.15″| 119.5 4.70″| 111.5 4.39″
AF(C)26…38(Z)(B)-40| 101 3.98″| 97 3.82″| 95 3.74″| 134.5 5.30″| 126.5 4.98″

ABB AFC16-04-00-85 Contactors and Contactor Relays - fig
11ABB AFC16-04-00-85 Contactors
and Contactor Relays - fig 12

| CA4-10(K)
CA4-01(K)
CC4-10
CC4-01| NF(C)(Z)(B)..
AF(C)09…38(Z)(B)
---|---|---
| CAL4-11(K)| NF(C)(Z)(B)..
AF(C)09…38(Z)(B)
| CA4- .. N(K)| NF(C)(Z)(B)..
CA4- .. E(K)| AF(C)09…25(Z)(B)-30-10
CA4- .. M(K)| AF(C)09…38(Z)(B)-40-00
AF(C)09…38(Z)(B)-22-00
AF(C)26…38(Z)(B)-30-00
CA4- .. U| AF(C)09…25(Z)(B)-30-01
| CAT4- .. U| AF(C)09…25(Z)(B)-30-10
CAT4- .. E| AF(C)09…38(Z)(B)-40-00
AF(C)09…38(Z)(B)-22-00
AF(C)26…38(Z)(B)-30-00
CAT4- .. M| AF(C)09…25(Z)(B)-30-01

Assembly

ABB AFC16-04-00-85 Contactors and Contactor Relays - fig
17

Disassembly

ABB AFC16-04-00-85 Contactors and Contactor Relays - fig
18ABB France
11, rue d’Arsonval
69680 Chassieu
France
www.abb.com/lowvoltage
Further information:

3-pole
contactors| 4-pole
contactors
---|---
| ABB AFC16-04-00-85 Contactors and Contactor Relays - QR cote
1
https://new.abb.com/low-voltage/products/motor-protection/3-pole-contactors- and-overload-relays-for-motor-starting/afcontactors| https://new.abb.com /low-voltage/products/motor-protection/4-pole-contactors-for-power-switching /af-contactors

Contactor relays

https://new.abb.com/low-voltage/products/motor-protection/contactor-relays- for-auxiliary-circuit-switching/nf-contactor-relays

Revision
L
Revision date
2023-03-29
Document number
1SBC101027M6801
© Copyright 2021 ABB.
All rights reserved.
Specifications subject to change without notice.

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