MASTERCRAFT P41510WAF Vacuum Cleaner Instruction Manual

MASTERCRAFT P41510WAF Vacuum Cleaner

Product Information

Specifications:

• Model: MASTERCRAFT P41510WAF
• Intended Use: Hazardous waste dry & wet/dry vacuum
• Filter Types: HEPA Filter, 2-Ply Disposable Paper Filter Bag, 2-Ply Disposable Intermediate Filter
• HEPA Filter Efficiency: 99.97% at 0.3 microns

Product Usage Instructions

Safety Instructions:

• This unit is intended for commercial use.
• Only use manufacturer’s approved vacuum filters and filter bags.
• Do not attempt to remove, substitute, bypass, or change the filters in the vacuum.
• Before use or cleaning, ensure you understand the instructions for setting up or changing filters.

HEPA Filter Assembly Installation:

1. Unpack the HEPA vacuum and carefully set aside the components.
2. Arrange a 6 mil poly bag in the bottom of the tank.
3. Install a 2-ply disposable paper filter bag onto the inlet fitting by pulling it over the fitting closely to the tank’s wall.
4. Place the 2-ply intermediate filter on top of the tank, folding the edge over the outside of the tank.
5. Insert the HEPA filter, ensuring an airtight seal with the tank’s rim.

FAQ:

• Q: Can I use this vacuum for household cleaning?
  A: No, this vacuum is intended for commercial use and specifically designed for hazardous dust cleanup.

• Q: Can I wash and reuse the filters?
  A: No, use only the manufacturer’s vacuum filters and filter bags. Do not attempt to clean and reuse filters.

SAFETY INSTRUCTION

• This vacuum has been specifically designed to clean up hazardous dust. Special filters reduce the incidence of airborne dust that would be created by other methods of cleaning.
• During removal of hazardous dust, DO NOT sweep, scoop, shovel, or in any manner handle other than by vacuuming.
• DO NOT at any time attempt to remove, substitute, bypass, or by any other means change the filters in the vacuum.
• Use only the manufacturer’s approved vacuum filters and filter bags.
• Before attempting to use or before cleaning, be sure that you fully understand the instructions for setting up or cleaning/changing filters in this HEPA vacuum.
• Any health hazards associated with the use of this unit in conjunction with the pickup of hazardous material have not been investigated by Underwriters Laboratories, Inc.
• DO NOT use this vacuum until all safety instructions and procedures have been read. Improper use could cause damage to the unit of the special filters employed.

INTENDED USE OF THIS VACUUM

Special filters are required in this hazardous waste vacuum.

• HEPA Filter
  Certified absolute filter rated with a minimum efficiency of 99.97% at 0.3 microns.

• 2-Ply Disposable Paper Filter Bag
  Contains the bulk of all debris and protects the remaining filters from excess dirt (for dry pickup only).

• 2-Ply Disposable Intermediate Filter
  Made of very fine non-woven material that extends the life of the expensive high-effi-ciency particulate air (HEPA) filter.

OPERATION INSTRUCTIONS

STEEL TANK VACUUM DRY OPERATION INSTRUCTIONS

CAUTION:
To ensure a snug fit, make sure the area around the lid and top edge of the vinyl sealing gasket is free of dirt and other foreign matter.

Unpacking the HEPA Vacuum

1. Open the carton and lift out the vacuum. Unsnap hold-down clamps, remove the motor head, and HEPA filter w/2-ply inter-mediate filter. Carefully set aside.
2. Remove 2-ply intermediate filter, 2-ply disposable paper filter bags, 6 mils (OSHA Approved) poly bags, hose, and attachments from inside vacuum tank.

HEPA Filter Assembly Installation

1. Arrange a 6 mil poly bag in the bottom of the tank as shown in the illustration.

2. Install a 2-ply disposable paper filter bag onto the inlet fitting by holding on to the free ends of cardboard attached to a paper bag and pulling it forward over the inlet fitting so that the cardboard is as close to the tank’s wall as possible.

3. Place the 2-ply intermediate filter in position on top of the tank and fold the edge over the outside of the tank, overlapping it approximately one inch.
   Note: On a new HEPA Vacuum the 2-ply intermediate filter is already installed on the HEPA filter.

4. Insert the HEPA filter, being careful not to move the 2-ply intermediate filter. The HEPA filter’s sealing gasket must sit evenly on the tank’s rim so that an air-tight seal will be obtained.

5. Replace the motor head assembly on top of the HEPA filter so it is seated on top of the vacuum tank and re-snap hold-down clamps.

STEEL TANK VACUUM WET OPERATION INSTRUCTIONS

To use this vacuum for wet pick-up you must install the wet pickup con-version kit. This kit is shipped with the vacuum if it was ordered for wet and dry operation. Otherwise, you must order the Wet HEPA Conversion Kit for wet pickup.

Wet HEPA Conversion Adaptor Installation:

1. Carefully remove the motor head, HEPA filter, and 2-ply intermediate filter, and set aside.

2. Remove 6 mil poly bag and disposable paper bag if they are in the tank.
   Follow the instructions on page 4 for removing a loaded disposable paper filter bag.

3. Set the wet pickup adaptor on the tank’s rim.

4. Set the HEPA adaptor on top of the wet pickup adaptor and snap down hold-down clamps.

5. Follow the Installation Instructions for HEPA Filter Assembly above – No 3, 4, and 5.

To order a Wet HEPA Conversion Kit, use Part No 399205 for a 14″ vacuum and Part No 394505 for a 16″ vacuum.

The kit includes a HEPA adaptor, wet pickup adaptor, and squeegee tool.

CAUTION:
Never operate this vacuum cleaner without a primary HEPA filter. The 2-ply disposable paper filter bag (for dry operation) or wet pickup adaptor (for wet operation) and NEVER, NEVER without a 2-ply intermediate filter in position. Motor damage, loss of operating efficiency, and circulation of hazardous material into the work area will take place.

POLY TANK VACUUM DRY OPERATION INSTRUCTIONS

Unpacking the HEPA Vacuum
Polyhazardous vacuums are shipped in 2 cartons and require a HEPA adaptor for dry or wet operation.

1. Open the larger carton and remove the vacuum.
2. Unsnap the holdown clamps, lift off the motor head, pancake dry filter, and carefully set aside.
3. Unpack the 2-ply disposable bag, 6 mils (OSHA Approved) poly bag, attachments, and hose from inside the tank.
4. Unpack the second carton and remove the HEPA adaptor and HEPA filter w/2-ply intermediate filter installed.
5. Firmly grasp the speed pin on each side of the handle and pull up and out. Slowly pull the handle away from the tank, and align the front handle holes with holes in the handle bracket.
6. Insert speed pins through holes on both sides and lock the handle in position.

HEPA Filter Assembly Installation

1. Arrange a 6 mil poly bag in the bottom of the vacuum tank as shown in the illustration.

2. Install a 2-ply disposable paper filter bag onto the inlet fitting by holding on to the free ends of cardboard attached to the paper filter bag and pulling it forward over the inlet fitting so that the cardboard is as close to the tank’s wall as possible.

3. Place the 2-ply intermediate filter in position on top of the tank and fold the edge over the outside of the tank, overlapping it approximately one inch.
   Note: On a new HEPA Vacuum the 2-ply intermediate filter is already installed on the HEPA filter.

4. Set the pancake filter on the tank, being careful not to move the 2-ply intermediate filter.

5. Place the conversion adaptor on top of the pancake filter and engage hold-down clamps.

6. Insert HEPA filter. The HEPA filter’s sealing gasket must sit evenly on the tank’s rim so that an air-tight seal will be obtained.

7. Replace the motor head assembly on top of the HEPA filter so it is seated on top of the tank and re-snap hold down clamps.

POLY TANK VACUUM WET OPERATION INSTRUCTIONS
In order to use this vacuum for wet pick-up the pancake dry filter is replaced with a wet pickup adaptor. Wet/dry models are shipped with the wet pickup adaptor and squeegee tool. If your unit was ordered for dry pickup only you must order a Wet Conversion Kit (PN 305987).

1. Carefully remove the motor head, the HEPA filter w/2-ply intermediate filter, the HEPA adaptor, and the pancake dry filter. Set aside.
2. Remove the disposable paper bag and 6 mil poly bag from the tank. Follow the instructions on pg 4 for removing a loaded disposable paper filter bag.
3. Set wet pickup adaptor on tank’s rim.
4. Set the HEPA adaptor on top of the wet pickup adaptor and snap down the hold-down clamps.
5. Place the 2-ply intermediate filter in positron on the conversion adaptor, folding edges over the outside, overlapping it approximately one inch.
6. Insert HEPA filter. The HEPA filter’s sealing gasket must sit evenly on the tank’s rim so that an air-tight seal will be obtained.
7. Replace the motor head assembly on top of the HEPA filter so it is seated on top of the tank and re-snap hold down clamps.

CAUTION:
Always unplug the vacuum from the power source before changing filters.

CHANGE FILTERS

Replace the HEPA filter when loss of vacuum continues to occur after you have checked for obstructions in the hose or wand. Install a new 2-ply disposable paper filter bag and 2-ply intermediate filter.

Reorder Nos:

• 14″ Vac – Part No 382507
• 16″ Vac – Part No 382515

The 2-ply intermediate filter should be replaced with every fifth change of paper bag and whenever there is damage or a visible collection of debris on the outside of the filter.

Reorder Nos:

• 14″ Vac – Part No 347515
• 16″ Vac – Part No 363375

When the disposable paper filter bag is 3/4 it MUST be replaced. Excessive over-filling of this bag makes it difficult to remove from the vacuum tank and can result in breakage and spills.

Reorder Nos:

• 14″ Vac – Part No 306177
• 16″ Vac – Part No 363936

CLEANING

PROCEDURES FOR REMOVING CONTAMINATED FILTERS & CLEANING A CONTAMINATED TANK

CAUTION:
For the benefit of your health, always wear gloves and an OSHA-approved face mask for use with hazardous materials any time you are operating or cleaning this vacuum cleaner.

2-Ply Disposable Paper Filter Bag

1. Carefully and slowly remove the motor head, HEPA filter w/2-ply intermediate filter. If using a poly tank remove the HEPA adaptor and pancake filter. Set aside.
2. Using a damp cloth, wipe down all exposed surfaces inside of the tank and set the cloth down. DO NOT discard the cloth.
3. Lay the vacuum tank on its side with the inlet on top, and carefully and slowly push the card-board off the air inlet tube.
4. Remove the paper backing from the sealing flap located over the cardboard collar. Press the sealing flap firmly over the opening to prevent spillback of recovered materials.
5. Reach down into the tank and pull the 6 mil poly bag up and around the 2-ply disposable paper filter bag.
6. Slowly and very carefully slide both bags out of the tank, using care not to puncture the bags with the inlet.
7. Wipe off any surface that has not been previously wiped with the damp cloth including the entire inside of the tank.
8. Place the damp cloth in the OSHA-approved 6 mil poly bag with the 2-ply disposable paper filter bag. Re-order part no 396184 (5/Pk). Dispose of it by the local Hazardous Waste Regulations.
9. Install a new 2-ply disposable paper filter bag. See Filter Installation Pages 2 & 3.

2-Ply Intermediate Filter

1. Remove the motor head. Using a damp cloth wipe down all exposed surfaces on the underside and carefully set aside. Put the wiping cloth down, DO NOT discard.
2. Remove the HEPA filter cautiously so as not to damage or puncture the paper media used in the filter. Set aside.
3. Remove the 2-ply intermediate filter and dispose of it along with the wiping cloth in an OSHA-approved poly bag. Re-order part no 396184 (5/Pk).
4. Install a new 2-ply intermediate filter. See Filter Installation Pages 2 & 3.

HEPA Filter

1. Remove the motor head. Using a damp cloth wipe down all exposed surfaces on the underside and carefully set aside. Put the wiping cloth down, DO NOT discard.
2. Remove the HEPA filter cautiously and dispose of it along with the 2-ply intermediate filter, 2-ply disposable filter bag, and wiping cloth in an OSHA-approved poly bag. Re-order part no 396184 (5/Pk).
3. Install a new HEPA filter. See Filter Installation Pages 2 & 3.

CAUTION:
Hazardous materials must be disposed of properly. NEVER throw contaminated debris in your usual trash receptacle. Place debris in a OSHA approved poly bag or container marked with a HAZARDOUS MATERIAL warning and dispose under your local Hazardous Waste Regulations.

References

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