DOLPHIN XP-005L Automatic Key Cutting Machine User Manual

XP-005L Automatic Key Cutting Machine

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Specifications

• Model: XP-005L
• Machine Type: Automatic Key Cutting Machine
• Manufacturer: Xhorse Electronics
• Features:
  • Built-in database
  • Support APP Control
  • Intelligent operating system
  • Smart LED indicator
  • Angle adjustable LCD touch screen
  • Support WiFi and Bluetooth
  • Support multiple languages
  • Built-in lithium battery
  • All-aluminum body structure
  • High precision ball screw
  • High rigidity cross rail
  • Cutter and probe work in parallel
  • Support Multiple Clamps for Sided/Track/Tibbe Key
  • Optional clamps required for certain keys

Product Usage Instructions

1. Installation Instruction

5.1 Cutter and Probe Installation:

Follow the provided instructions to install the cutter and probe
securely.

5.3 Clamp Installation:

Use the clamp installation tool to install the clamp properly
for key cutting.

2. Operation Instructions

6.1 Use Your Smartphone APP to Connect Machine:

Download and install the required app on your smartphone, follow
the app instructions to connect it with the machine.

6.2 Cutting Calibration:

Calibrate the cutting settings as per the provided guidelines
for accurate key cutting.

6.3 How to Use the Vehicle Database:

Access the vehicle database feature on the machine and follow
the on-screen instructions to select and cut keys for different
vehicles.

3. System Introduction

7.2 System Setting:

Adjust the system settings as required for optimal performance
and customization.

4. Maintenance

Regularly clean and maintain the machine to ensure smooth
operation and longevity.

5. Warranty and After-sale Description

Refer to the provided warranty and after-sale description for
information on support and maintenance services.

Frequently Asked Questions (FAQ)

Q: Are optional clamps necessary for all types of keys?

A: Optional clamps are required for certain types of keys,
ensure to use the appropriate clamps for accurate key cutting.

Q: How to update the machine software?

A: Access the Update Center feature on the machine to check for
and install any available software updates.

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Automatic Key Cutting Machine
XP-005L
User Manual V1.0

XP-005L
Automatic Key Cutting Machine

TABLE OF CONTENTS

1. Safety precautions and warnings

02

2. General information

2.1 Machine description

03

2.2 Machine characteristics

03

3. Product packaging checklist

04

4. Overview

4.1 Structure diagram

06

4.2 Specification

07

4.3 Software overview

09

5. Installation instruction

5.1 Cutter and probe installation

10

5.2 Cutter and probe uninstallation

11

5.3 Clamp installation

12

5.4 Pictures of clamps

13

5.5 Clamp M5 instruction

14

6.Operation instructions

6.1 Use your smart phone APP to connect machine

15

6.2 Cutting calibration

16

6.3 How to use the vehicle database

19

6.4 How to use cut by code

22

6.5 Universal Duplication

29

6.6 How to use all key lost

32

6.7 How to use find bitting

35

6.8 Special cutting option

38

7.System introduction

7.1 Machine Parameter

39

7.2 System setting

42

7.3 History

42

7.4 My favorite

43

7.5 Update Center

44

7.6 WLAN Connection

46

8. Maintenance

47

9. Warranty and after-sale description

47

01

Automatic Key Cutting Machine DOLPHIN XP-005L
1. Safety precautions and warnings
To avoid injuries to operators and damages to machines, please read this product user manual carefully before you start and follow the safety notes listed below:
Always use the machine under safe environment Wear protective goggles that are in line with ANSI standard Put down the protective shield when the machines is working Do not have clothes, hair, hands and other tools close to the machine when it is working Do not leave the machine unattended when it is working Do not use a damaged or loose socket Unplug the machine when it is not in use for a long time Do not place the machine in a place that is damp, greasy and dusty Do not put things like tool or containers on the machine Put the machine on a flat and firm surface Keep the machine dry and clean Unplug the machine instantly under unusual circumstance
02

Automatic Key Cutting Machine DOLPHIN XP-005L
2. General information
2.1 Machine description
Dear customers, thank you for choosing XP-005L automatic key cutting machine. Dolphin XP-005L is a portable machine, with a small volume and light weight, is particularly and carefully designed for locksmiths worldwide. This product user manual provides operating instructions for you to use the machine correctly and safely. To avoid injuries and financial loss, please carefully read this manual through before you start to operate the machine. And we kindly remind you to keep this manual properly for future reference.
All the information and illustrations in this document are for guidance only. Xhorse Electronics reserves the right to alter products designs, dimensions or info to improve the products quality. The contents of this document are fully protected by Copyright and may not be copied or reproduced in any form (e.g. mechanical, electronic, printing or video recording), without written permission from Xhorse Electronics.
2.2 Machine characteristics
Built-in database Support APP Control Intelligent operating system Smart LED indicator Angle adjustable LCD touch screen Support WiFi and Bluetooth Support multiple languages Built-in lithium battery
All-aluminum body structure High precision ball screw High rigidity cross rail Cutter and probe work in parallel Support Multiple Clamps Support Sided/Track/Tibbe Key
Only for the global version With/Without built-in lithium battery depending on the machine version Optional clamps are required for certain keys
03

Automatic Key Cutting Machine DOLPHIN XP-005L

3. Product packaging checklist
A full package of XP-005L should include accessories listed in the following table. Please check when you get this product and contact your distributor if anything in the table is missing.

Name

Sample picture

Quantity

Description

Machine

1

Key cutting machine

Clamp M5 and link stopper
Clamp M3 (optional)
Clamp M4 (optional)
1.5mm cutter 2.5mm cutter
Probe 2mm+4mm 3 mm hexagon bar wrench 3 mm hexagon bar wrench 6 mm hexagon bar wrench
04

1

Key clamp

1

FO21/SX9 key clamp

1

Household key clamp

1

Cutting tool (1.5640L)

1

Cutting tool (2.5640L)

2

Probing tool

(1.0640L)

1

Tracer point tool,key fixation on clamp M1

1

Clamp installation tool

1

Clamp installation tool

Automatic Key Cutting Machine DOLPHIN XP-005L

Protective bracket
Power adapter
1.5m Power cord of Mainland China standard
1.5m Power cord of UK standard (optional)
1.5m Power cord of US standard (optional)
1.5m Power cord of EU standard (optional)
Car cigarette lighter charging cable(optional)
Built-in battery (optional)
Brush
Product quality certificate

WARNING
Please remove the protective bracket before any operation.
!

User manual

1

Protect nose fix nose

1

Power supply

1

Connect to power

1

Connect to power

1

Connect to power

1

Connect to power

1

Car cigarette lighter charging cable

1

Portable power supply

1

Cleaning tool

1

Factory inspection report and packing list

Machine

1

assembly/adjustment/operation

instruction

05

Automatic Key Cutting Machine DOLPHIN XP-005L
4. Overview
4.1 Structure diagram
LCD Screen Smart status indicator
Protecting mask
Probe Clamp Screw of fix clamp

Handle
Power switch Cutter

LEDlight

Automatic Key Cutting Machine DOLPHIN XP-005L

4.2 Specification

Input voltage Power
Principal axis rotation speed Motor Torque LCD resolution
Working temperature

24V DC 160W 12500rpm 0.15N.m 1280*720 -10-50

Humidity

10-90%

Machine size

390mm220mm270mm

Package size Net weight

495mm400mm360mm 13kg

Gross weight

18.5kg

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07

Automatic Key Cutting Machine DOLPHIN XP-005L

270mm

220mm

390mm

Machine size

Automatic Key Cutting Machine DOLPHIN XP-005L
4.3 Software overview
4.3.1 Introduction Supporting self-calibration Supporting key duplication and cutting for vehicle keys Supporting universal key decode for multiple key types Operation on APP through Bluetooth Build-in key database
4.3.2 Update online Machine firmware and database upgrade via WIFIdirectly

360mm

400mm

495mm

Package size

08

09

Automatic Key Cutting Machine DOLPHIN XP-005L
5. Installation instruction
5.1 Cutter and probe installation

Automatic Key Cutting Machine DOLPHIN XP-005L 5.2 Cutter and probe uninstallation

Installation steps: 1 Put the cutter into the cutter mounting hole and push the cutter to the limit.When the
screw is perpendicular to the notched part of the side of the milling cutter,turn the screw clockwise until the cutter is locked and fixed it. 2Push the probe into the probe mounting hole and push the probe to the limit.Turn the screw colckwise until the probe is locked and fixed it.
Do not replace the locking screws of different specifications(at the probe/milling cutter). It’s recommended to use the locking screws with the original factory standard or the same specifications.
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Uninstallation steps: 1Unscrew the locks for cutter and probe counter- clockwise until they are loosened off. 2Take the cutter or probe off when it is loose.
11

Automatic Key Cutting Machine DOLPHIN XP-005L 5.3 Clamp installation

Automatic Key Cutting Machine DOLPHIN XP-005L 5.4 Pictures of clamps
Clamp M5
Supporting type (as picture below) Standard single/double sided key 4 Track external 2 Track external 4 Track internal Channel track

Installation steps: 1Unscrew the clamp locking screw. 2Choose the proper clamp for your keys,slide it in to the clamp holder and push it to the
limit from right side. 3Fix the clamp locking screw until the clamp is locked.
12

Clamp M3

Support type (FO21 example) Support type (SX9 example)

FO21

SX9

Clamp M4
Supporting type (as picture below)

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Automatic Key Cutting Machine DOLPHIN XP-005L
5.5 Clamp M5 instruction
Thedevice adopts M5 clamp with two sides of A and B. Users can turn the clamp surface to cut according to cutting needs, it’s no need to repeated install and uninstall to replace different clamps. Here are the method of using the M5 clamp.

Automatic Key Cutting Machine DOLPHIN XP-005L
6.Operation instructions
The system needs to intialize for first use.The steps as follows:
6.1 Use your smart phone APP to connect machine
1. Users can download Xhorse APP in the App Store to obtain it, or directly scan the QR code as shown below.
2. Power the machine and turn it on, open Xhorse APP, switch to the CNC machine interface, click on “Switch Device” and select Dlophin II.
3. Click on “Select” and turn on Bluetooth, click the SN of the device to connect to the machine (Users can set up the automatic connection function according to their needs).

1. Loosen the “key lock knob” counterclockwise to make the right slider of the clamp to the right limit.

Scan QR Code to download Xhorse APP

2. Turn the movable module clockwise, and turn the clamp from side A to side B. Tighten the “key lock knob” clockwise to lock the clamp.
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(The following operations can be completed as the same method on the APP
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Automatic Key Cutting Machine DOLPHIN XP-005L
6.2 Cutting calibration

Automatic Key Cutting Machine DOLPHIN XP-005L

1. Click on “System” on the operation main interface.

2. Click on “Machine Parameter” .
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3. Click on “Cutting Calibration”.

4. Please select the diameter of the milling cutter that you installed .
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Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L
6.3 How to use the vehicle database
Make sure the model and year of the car first before you use the vehicle database.

5. Operate by following the tips and click on “Start”. *Do not use the key that has cutted, you must use a brand new HON66 key blank.

6. Click on “Vehicle Database”.

7. Clean the cutter, probe and working area with a brush. Click on “Continue” for finish cutting calibration.
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8. Select or input a car maker and enter next inteface.
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Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L

3. Select car model and enter next interface.

4. Click on type and year to enter processing interface.
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5. Follow the tips place the key correctly and click on “Learn Key”.

6. Obtain original key bitting and click on “Cut Key” after you make sure.
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Automatic Key Cutting Machine DOLPHIN XP-005L
6.4 How to use cut by code
Two ways of using the key code to make a key: Method 1: Making a key without the original key: Use some special tool to get the key code.

Automatic Key Cutting Machine DOLPHIN XP-005L

1. Click on “Cut By Code”.

2. Select the key type.

3. Select or input a key blank type.
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4. Fix the key according to the picture show, select proper side of clamp and fix the key in correct position. Put in the key bitting and check all the information before you click on “Cut Key” for make new key.
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Automatic Key Cutting Machine DOLPHIN XP-005L
Method 2: Makeing a key with the original key.

Automatic Key Cutting Machine DOLPHIN XP-005L

1. Click on “Cut By Code”.

2. Select a key blank type.
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3. Select key type and click to enter the processing interface.
   25

Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L

4. It will prompt the type of clamp for cutting and the key position after enter the processing interface, which can also be queried in “Detail”.

5. Click on “Learn Key”.
   26

6. The original key code will be showed on screen after learn key. And you can view the Bitting, Space, Reference, Actual and Diff of each key code in the “Detail”.
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Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L 6.5 Universal Duplication

7. Click on “Cut Key” after you confirming that it is correct.
   28

8. Click on “Universal Duplication”.

9. Take the track external key as an example, click on “4 Track external” to enter the corresponding interface.
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Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L

3. Choose the right alignment and clamp surface.

4. The “Cut Key” button will be change from gray to red after “Learn Key” completed, click on “Cut Key” to start and there will be a corresponding pop- up prompt after finish.

5. Click on “Learn Key” to start and there will be a corresponding pop-up prompt after finished.

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Automatic Key Cutting Machine DOLPHIN XP-005L 6.6 How to use all key lost
*The function requires search online, please keep the internet in good condition. Three ways of using key database to make a key: 1.Key plate provided by the car factory. 2.The key bitting is printed on the lock of some models. 3.Obtain key bitting via other ways.

1. Click on “All Key Lost”.

Automatic Key Cutting Machine DOLPHIN XP-005L

2. Select and click the car maker to enter next interface.
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3. Enter key code and click on “OK”.
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Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L
6.7 How to use find bitting
Parts of the cars are missing bitting on door lock/trunk lock if compare with ignition lock. Users can find out the unknown bitting and replace the unknown bitting as “?”. The system will display all possible results, you need to test and unlock after cutting to determine the final processed tooth profile.

4. The key bitting will generate automatically and click on “Cut Key” after you confirming it is correct.

5. Click on “Find Bitting”.

6. Select or input a car maker and click option to next interface.

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35

Automatic Key Cutting Machine DOLPHIN XP-005L

Automatic Key Cutting Machine DOLPHIN XP-005L

3. Select or input in the key blank type and click in.

4. The system will display all possible results, you need to test and unlock after cutting to determine the final processed tooth profile.

5. Put in the known bitting and replace unknown bitting as “?”.Then click on “Find Bitting”.

36

37

Automatic Key Cutting Machine DOLPHIN XP-005L
6.8 Special cutting option
It will show interface in the figure below when you cutting key by “Vehicle Database” or “Cut By Code”.

Automatic Key Cutting Machine DOLPHIN XP-005L
7. System introduction
You will see “System” option at main interface. In this option, you can perform other operations besides cut key, such as machine calibration, cutting setting, language setting, query history, update version, WLAN connection, etc.

1. Secondary processing:The second cutting can be performed on the key blank that has
   been cut.
2. Cut according to the actual value of the bitting depth. When learn and cut key in the”VehicleDatabase” or “Cut By Code”, the standard library bittings and parameters are used by default for cutting. If you need to cut according to the actual value, you need to select this item to cut after learning the original key.

7.1 Machine Parameter

In the “Machine Parameter” interface, users can self test for machine, calibrate various parameters, and set the cutter diameter, cutter speed and move speed during cutting.

38

39

Automatic Key Cutting Machine DOLPHIN XP-005L
7.1.1 Cutting Setting
Users can set the spindle speed, move speed, cutter diameter and buzzer switch in the “Cutting Setting” interface.

Automatic Key Cutting Machine DOLPHIN XP-005L
7.1.3 Self test
1. Deviation detection: Detect M5 clamp parameters. 2. Motor measurement: Check the status of X, Y, Z axis and spindle motor. 3. Electrical conductivity: Test the conductivity of probe and clamp, milling cutter and
clamp. 4. Altitudes detection: Check whether the height of the probe and the milling cutter
are on the same level.

7.1.2 Machine Calibration
The following three items can calibrate the machine. (For the tutorial, please refer to Chapter 6.2)

7.1.4 Parameter list
Display relative parameters between probe and milling cutter recorded by the machine.

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41

Automatic Key Cutting Machine DOLPHIN XP-005L
7.2 System setting
In the “System setting” interface, Users can set the system language, startup password, quantity unit, etc. 1. Language setting: Change the Chinese and English display of the interface. 2. Set password: A startup password can be set to prevent children from touching the
machine. 3. Unit setting: Set millimeters and inches freely as common units. 4. General setting: Switched on/off Bluetooth, adjust screen brightness, machine
volume, time and date.

Automatic Key Cutting Machine DOLPHIN XP-005L
7.4 My favorite
In “Vehicle Database” or “Cut by Code”, specific commonly used key blanks can be collected, and the collection button is located in the upper right corner of the interface. (As shown below)

7.3 History
Users can query machine cutting records, make notes and cuts in the “History” interface. (This function requires networking)

Users can find the option in “My Favorite” after collected, and open the processing interface for cutting operations quickly, (As shown below)

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Automatic Key Cutting Machine DOLPHIN XP-005L 7.5 Update Center

Automatic Key Cutting Machine DOLPHIN XP-005L

1. The “Update Center” interface will display the current system firmware and database version, and the updateable version will be marked with red to remind you to update.

2. Click on “OK” to complete the update process after the update finished.

3. Click on the red label to see the version update content, and click “Update” to download the for version update.

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Automatic Key Cutting Machine DOLPHIN XP-005L 7.6 WLAN Connection

1. Entering “System” interface and click on”WLAN connection”.
2. Select the available network and enter the network password, click on “OK” to complete the network connection.
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Automatic Key Cutting Machine DOLPHIN XP-005L
8. Maintenance
Please clean the area around clamps with a brush before the machine starts to work. This is to assure cutting precision and avoid components damage by metal particles. To avoid damage or corrosion to the machine, please do not use detergent or other cleaning products to clean the machine. Please do not flush or wet the machine with water, in case rust and electrical current leakage. Under any circumstance, please do not try to clean the working area with air guns and drying machines, in case any metal carvings getting inside the machine.
9. Warranty and after-sale description
DOLPHIN XP-005L has a warranty of 1 year for machine and six months for battery. The warranty starts from the date on invoice. If there is no invoice or the invoice is missing, purchase records from factory is used as reference.
Within Warranty, free maintenance and repairing is not provided if the machine becomes dysfunctional due to the following reasons:
Operation without referring to or violating the user manual Modifications or repairs to the machine by individuals Falling, knocking or wrong voltage Force majeure Use of the machine in places such as ships that are bad for the machine for a long time Damaged or worn-out plastic case and protective shield due to frequent use
Regarding to customer service and technical support, please contact distributors or Xhorse online customer service team by scanning the QR code below and downloading Xhorse official App.
Xhorse APP
All the information and illustrations in this document are for guidance only. Xhorse reserves the right to alter products designs, dimensions or info to improve the products quality. The contents of this document are fully protected by Copyright and may not be copied or reproduced in any form (e.g. mechanical, electronic, printing or video recording), without permission from Xhorse.
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This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications or changes to this equipment. Such modifications or changes could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: – Reorient or relocate the receiving antenna. – Increase the separation between the equipment and receiver. -Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -Consult the dealer or an experienced radio/TV technician for help.
Federal Communication Commission (FCC) Radiation Exposure Statement
Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.
When using the product, maintain a distance of 20cm from the body to ensure compliance with RF exposure requirements.
IC statements:
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1)this device may not cause interference, and (2)this device must accept any interference, including interference that may cause undesired operation of the device.
Cet appareil est conforme avec Industrie Canada RSS exemptes de licence standard(s). Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne peut pas provoquer d’interférences, et (2) cet appareil doit accepter toute interférence, y compris celles pouvant causer un mauvais fonctionnement de l’appareil.
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
Radiation Exposure Statement: This equipment complies with IC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body.
Déclaration d’exposition aux radiations: Cet équipement est conforme aux limites d’exposition aux rayonnements IC établies pour un environnement non contrôlé. Cet équipement doit être installé et utilisé avec un minimum de 20 cm de distance entre la source de rayonnement et votre corps.

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