GLADIATOR 80FTA12-CAD Warrior Winches Owner’s Manual
- July 25, 2024
- GLADIATOR
Table of Contents
80FTA12-CAD Warrior Winches
“`html
Product Specifications
- Models: 80FTA12-CAD, 10FTA12-CAD, 12FTA12-CAD, 12RTS12-CAD
- Power Source: 12-volt battery
- Wire Rope: Galvanized aircraft cable
- Braking System: External mechanical brake
Product Usage Instructions
1. Safety Precautions
Before operating the winch, read and understand all safety
definitions mentioned in the manual.
2. Getting to Know Your Winch
Understand the components of your winch:
-
Winch Drum: The cylinder where the wire rope
is stored. -
Motor: Powered by a 12-volt battery, provides
power to the gear assembly. -
Wire Rope: Galvanized aircraft cable designed
for load capacity. -
Fairlead: Roller fairlead guides the rope onto
the drum evenly. -
Gear Assembly System: Converts motor power
into pulling forces. -
Braking System: Automatically applies braking
action when needed.
3. Operating the Winch
-
Connect the winch to a 12-volt battery as the power
source. -
Use the remote lead switch to control the spooling of the wire
rope on the drum. -
Ensure the wire rope is looped at one end to accept the
hook. -
When using the winch at an angle, make sure the fairlead guides
the rope onto the drum evenly.
4. Maintenance
Regularly inspect all components for wear and tear. Keep the
winch clean and properly lubricated for optimal performance.
Frequently Asked Questions (FAQ)
Q: Can I leave the winch cables attached when the vehicle is in
transport?
A: No, the winch cables should never be left
attached when the vehicle/equipment is in transport as brakes are
not designed as securing devices.
“`
GLADIATOR WINCH OWNERS MANUAL
WINCH MODELS:
80FTA12-CAD, 10FTA12-CAD 12FTA12-CAD, 12RTS12-CAD
ENGLISH
Register your product online
Doc-rev 20240718
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions
which should be read and understood before operating the product. Failure to
do so could result in serious injury. Specifications, descriptions and images
in this manual are as accurate as known at the time of publication, but are
subject to change without notice.
WINCH MANUAL
INTRODUCTION
Congratulations on your purchase of a winch. We design and build winches to
strict specifications and with proper use and maintenance your winch should
bring you years of satisfying service. Every effort has been made to ensure
the accuracy and completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or improve the
product and this document at any time without prior notice.
SAFETY DEFINITIONS
Your winch can develop tremendous pulling forces and if used unsafely or
improperly could result in property damage, serious injury or death.
Throughout this manual, you will find the following symbols for caution,
warning and danger. Pay particular attention to the notes preceded by these
symbols as they are written for your safety. Ultimately, safe operation of
this device rests with you, the operator.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazardrelated
(e.g., messages relating to property damage).
INTRODUCTION
GETTING TO KNOW YOUR WINCH
Your winch is a powerful piece of machinery. It is important that you
understand the basics of its operation and specifications so that when you
need to use it, you can use it with confidence and safety. Below is a list of
the components of your winch and their uses.
1. This winch is engineered for maximum line pull with only one layer of
cable spooled onto the winch drum (the first layer).
2. Motor: The motor is powered by a 12-volt battery and provides power to the
gear assembly which turns the drum and winds the wire rope in a direction.
3. Winch Drum: The winch drum is the cylinder on which the wire rope is
stored. It can be spooled In or Out by use of the remote lead switch.
4. Wire Rope: Your winch has a galvanized aircraft cable designed
specifically for load capacity of the rated line pull of this winch. The wire
rope feeds on from underneath the drum position, it is looped at one end to
accept the hook.
5. Fairlead: For when using the winch at an angle the roller fairlead acts to
guide the rope onto the drum evenly and minimizes damage to the rope or winch
from abrasion.
6. Gear Assembly System: The reduction gears convert the winch motor power
into extreme pulling forces.
7. Braking System: Braking action is automatically applied to the winch when
the winch motor is stopped or there is a load on the wire rope. This is
achieved by a separate external mechanical brake which applies the braking
action. (Brakes are NOT designed as securing devices and the winch cables
should never be left attached when vehicle / equipment is in transport).
8. Free Spooling Clutch: The clutch allows the operator to manually disengage
(“CLUTCH OUT”) the spooling drum from the gear train. This is called free
spool. Engaging the clutch (“CLUTCH IN”) locks the winch into the gear system.
9. Solenoid: Power from the vehicle battery flows through the weatherproof
switch before being directed to the winch motor.
10. Wired Remote lead Switch: The remote switch leads have a dual switch for
powering in or powering out your winch drum. The remote control allows you to
stand clear of the wire rope when the winch is under load.
11. Wireless remote: This is designed and offered for Offroad’ orNone
Commercial’ use only and is not included in any warranty offered, This allows
the operator to always control the winch from up to 50 Ft away.
12. Universal Flat Bed Mounting Channel: (Optional) Your winch could have
been optionally supplied with a flat bed mounting channel that can be mounted
to most flat surfaces such as trailers, truck beds and structures etc. The
mounting channel also has a number of mounting holes and holes to accept your
roller fairlead.
13. Pulley/Snatch Block: (Optional) If your winch is supplied with a
pulley/snatch block which can double the pulling power of the winch, or change
the pulling direction without damaging the wire rope. We recommend you to use
a double line and snatch block for pulling over 70% of the rated line pull.
2
WINCH MANUAL
IMpORTANT SAFETY INSTRUCTIONS
IMpORTANT SAFETY INSTRUCTIONS
DANGER
DO NOT EXCEED RATED CAPACITY.
INTERMITTENT USE ONLY – COOL BETWEEN USES. DO NOT use winch for lifting/moving
people or live animals. A minimum of five wraps of cable around the drum
barrel is necessary for pulling and holding the rated load. The cable clamp is
not designed to hold the load without the 5 wraps of cable around the drum.
(usually marked red on the drum end of the cable)
DANGER
Keep yourself and others a SAFE DISTANCE to the side of the cable when under
tension.
NEVER stand or step over a cable, or near a cable under load using a winch
blanket or sail is strongly recommended. DON’T move the vehicle to pull a load
(towing) on the winch cable. This could result in cable breakage. Disconnect
the remote control and isolate when not in use
DANGER
DO NOT exceed maximum pull rating. Avoid “shock loading” by using the remote
lead switch intermittently to take up the slack in the wire rope. “Shock
loading” can far exceed the rated capacity for the wire rope and drum and will
result in damaging winch and brake. By doing so will void any warranty.
DANGER
DO NOT use you winch as securing device it is not designed for this and will
result in damaging winch and brake and will void any warranty. DO NOT exceed
maximum line pull ratings shown on the tables. DO NOT use as a hoist. Do not
use for overhead lifting.
DANGER
NEVER cut, weld, or modify any part of the winch or cable. By doing so will
void any warranty
DANGER
When re-spooling the cable Ensure that the cable spools in the under-wind
position with the cable entering the drum from the bottom, not the top. To re-
spool correctly, and while wearing gloves, keep a slight tension on the cable
while pushing the remote control button to draw in the cable. Walk toward the
winch NEVER allowing the winch cable to slide through your fingers or hands.
DO NOT let your hands get within 12″(30cm) of the winch while respooling. Turn
off the winch and repeat the procedure until a few feet of cable is left.
Disconnect the remote control and finish spooling by hand by rotating the drum
manually with the clutch disengaged. Keep hands clear of the fairlead and drum
while the winch is under power.
DANGER
Failure to read and understand these warnings may result in personal injury
and/or property damage.
Always use gloves to protect hands when handling any type or cable/ rope.
Never let the cable slide through your hands.
NEVER connect the cable back to itself.
Always apply blocks/chocks/straps to the wheels of the vehicle/ equipment when
on an incline and in transportation.
No modifications, alterations, or deviation to the winch are authorized by the
manufacturer and MUST NOT be made. By doing so will void any warranty.
Duration of winching pulls should be kept as short as possible. If the motor
becomes uncomfortably hot to the touch, stop winching immediately and let it
cool down for approx 8 mins minutes. Do not winch for more than two minutes at
or near the maximum rated load without resting for 8 minutes.
DANGER
If the motor stalls DO NOT maintain winching. Winches are designed and made
for intermittent use and should be used in conjunction with their duty cycles.
NEVER release the free-spool clutch when there is a load on the winch as the
load will roll backwards.
Use hand saver hook when handling the hook for spooling or unspooling the wire
rope.
NOTICE
The winch and its all-derivative types are rated at rated capacity when
spooling the first rope layer on the drum. Overloading can damage the winch /
motor / or wire rope.
For loads over 70% of rated line pull, we recommend the use of the pulley
block / snatch block to double the wire rope line and reduce the strain. This
will aid in two ways:
It will reduce the number of rope layers on the drum and reduce the load on
the wire rope by as much as 50%. When doubling the lineback to the vehicle,
always attach to the frame or another load bearing point..
3
WINCH MANUAL
IMpORTANT SAFETY INSTRUCTIONS
NOTICE
The vehicle engine should always be kept running during winching operation to
minimize battery drain and maximize power and speed of the winch. If the winch
is used for a considerable amount of time with the engine switched off the
battery will drain and be too weak to restart the vehicle engine. If this
happens stop winching immediately, jump start the vehicle and charge the
battery up before resuming winching operation.
NOTICE
Get to know your winch before you need to use it. We recommend that you set up
a few test runs to familiarize yourself with rigging techniques; the sounds
your winch makes under various loads and the way the cable spools on the drum,
etc.
INSPECT the wire rope and equipment before each use. A frayed or damaged rope
must be replaced immediately. Use only manufacturer’s identical replacement
rope with the exact specifications. (Ropes are not covered by any warranty
offered) INSPECT the winch installation and bolts to ensure that all bolts are
tight before each operation or periodcally.
NOTICE
Store the remote control lead inside your vehicle or in a safe place.
Never connect the winch cable back to itself. This will cause cable to damage.
Always use a pulley, snatch block, sling or chain of suitable strength as
shown in the illustrations.
NOTICE
Any winch that appears to be faulty, damaged, worn, or operates abnormally
MUST BE REMOVED FROM SERVICE UNTIL REPAIRED, REPLACED OR OVERHAULED. It is
recommended that the necessary repairs ARE made by a manufacturer’s authorized
repair facility ONLY.
NOTICE
Pull only on areas of the vehicle as specified by the vehicle manufacturer.
Only accessories, attachments and/or adapters supplied by the manufacturer
shall be used.
CAUTION
When using the tool, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to the equipment. Read all these
instructions before using this tool!
WARNING
Keep children away. Children must never be allowed in the work area, Do not
let them handle machines, tools, extension cords or operate this tool.
WARNING
Store idle equipment. When not in use, tools must be stored in a dry location
to inhibit rust. Always lock up tools and keep out of reach of children.
CAUTION
Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid
footwear are recommended when working. Wear restrictive hair covering to
contain long hair.
WARNING
Use eye and ear protection. Always wear impact safety goggles. Wear a full-
face shield if you are producing metal filings or wood chips. Wear a dust mask
or respirator when working around metal, wood, and chemical dusts, and mists.
CAUTION
Maintain this winch with care. Keep this tool dry and clean for better and
safer performance. Follow instructions for lubricating and changing
accessories. Inspect winch rope periodically and, if damaged, have them
replaced immediately by an authorized technician. The handles must be kept
clean, dry, and free from oil and grease always. Disconnect or unplug remote
switch when not in use.
DANGER
Stay alert, watch what you are doing, use common sense. Do not operate any
tool when you are tired.
WARNING
Check for damaged parts. Before using this winch, any parts that appear worn
or damaged should be carefully checked to determine that it will operate
properly and perform to its intended function. Check for damage including
alignments, binding of moving parts; mounting fixtures. Any part that is
damaged should be properly repaired or replaced by a qualified person. Do not
use the tool if any switch does not turn “On” and “Off” properly.
WARNING
Replacement parts and accessories. When repairing or servicing, only use
identical replacement parts. The use of any other parts will void the
warranty.
4
WINCH MANUAL
WARNING
Do not operate tool if under the influence of alcohol or drugs. Read warning
labels on prescription to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
DANGER
Keep hands and body away from Fairlead (cable intake slot) when operating.
Always secure vehicle in position before using winch.
WARNING
Be certain the winch is properly bolted to a structure (or vehicle) that can
hold the winches maximum rated load. Do not use inappropriate attachments to
extend the length of the winch cable.
DANGER
Never lift people or hoist loads over people or lift live animals. Never come
in between the winch and the load when operating.
WARNING
Do not apply any loads to the winch when cable is fully extended past the
safety mark. Keep at least 5 full wraps of cable on the spool, (Usually marked
red on the winch cable at the drum end.) After moving any piece of equipment
with the winch, secure the the equipment in place. Do not rely on the winch to
hold for an extended period of time nor whilst in transport, winches are not
securing device, By doing so will void any warranty
CAUTION
Examine winch before using. Components may be affected by exposure to
chemicals, salts, and rust. Do not cross over or go underneath winch cable
when under load. Use gloves while handling cable.
WARNING
Never operate winch if cable shows any signs of weakening, such as knotting or
kinking. If it does you must replace immediately.
DANGER
Do not move your vehicle with the cable extended and attached to the load. You
could easily exceed the winch rating and snap the cable. When the vehicle is
parked on an incline you should use wheel chocks.
IMpORTANT SAFETY INSTRUCTIONS
CAUTION
Always re-spool cable neatly after any operation this will avoid any winch
cable misalignment for the next use
CAUTION
The winch cable must be wound onto the drum under a load of at least 10% of
the rated line pull or the outer wraps will draw into inner wraps and damage
winch cable. Before operating the winch under load you should check proper
function of the winch by engaging and disengaging the clutch, by operating the
directional controls, and operating the speed controls. This will ensure that
the winch is working properly and will help prevent unintended damage and
injury. Cycling the winch prior to loading will also ensure the gears are
properly aligned.
CAUTION
Batteries contain gases which are flammable and explosive. Wear eye protection
during installation and remove all jewelry. Do not lean over battery while
making connections.
WARNING
It is strongly recommended a battery isolator is installed to protect vehicle,
equipment and user from hazardous situations, if one isn’t supplied it is
recommended one is purchased and installed before operation of the winch.
Failure to install a battery isolator or safety cut off could result in damage
to the vehicle, equipment and(or) operator and will result in voiding any
warranty offered.
WINCH ASSEMBLY AND MOUNTING
Battery Positive ( + )
Battery Negative ( – )
Battery Positive ( + )
Battery Negative ( – )
Note: For illustration purpose only, winch will differ from diagram.
5
WINCH MANUAL
1. Your winch is designed with a bolt pattern that is standard in this class
of winch. Many winch mounting kits are available that utilize this bolt
pattern for the most popular vehicle and mounting channels. If you cannot find
a kit locally, contact us and we will provide you with the name of a dealer
near you. If you utilize the mounting channel, you must ensure that it is
mounted on a flat surface so that the three major sections (motor, drum and
gear housing) are properly aligned. Proper alignment of the winch will allow
even distribution of the full rated load and reduce the chance of damaging
winch or equipment. Poor installation contributes to approx 90% equipment or
winch damage.
2. Start by connecting the Roller Fairlead to the Mounting Channel using 2
each of the Cap Bolt M10 X 35, Flat Washer, Lock Washer and securing with M10
Nut (Make sure the bolt is placed through the mounting channel and roller
fairlead from inside the channel. This will allow enough clearance for the
winch to be placed in the channel without obstruction.)
3. Assemble the winch to the (optional) Mounting Channel by first pulling and
releasing the clutch knob to “Out” position (Free Spooling). Pull out a few
inches of cable from the drum and feed the wire loop through the opening in
the front of the mounting channel and roller fairlead. Now, using the
remaining M10 x 35 Cap Bolts, Flat Washer, Lock Washer, and M10 Nut secure the
winch to the mounting channel.
4. Connect the battery and motor leads as the drawing above. Remember every
type of winch is different.
5. Connect the winch motor as detailed below:
RIGGING TECHNIQUES
WIRELESS SWITCH RECEIVER
1. Red wire B(+) 2. Yellow wire – OUT 3. White wire – IN 4. Black wire B5. Blue Antenna 6. Sensor Cable 7. Overload Inductor
MOTOR
Red (F2) Blue (A)
Yellow (F1)
Motor’s earthing terminal
Sensor Cable
Connect to Motor F2 (Red) Connect to Battery Positive +
Black long wire assembly (connect the earth terminal on the motor) Sensor
Cable
Connect to Motor A (Blue)
Connect to Motor F1 (Yellow)
Black long wire assembly (connect the earth terminal on the motor)
Connect to Motor A (Blue)
Connect to motor F2 (Red) Red long wire assembly. Connect to battery positive
- Connect to Motor F1 (Yellow)
CAUTION
Batteries contain gases which are flammable and explosive. Wear eye protection
during installation and remove all jewelry. Do not lean over battery while
making connections.
6. Assemble the Clevis Hook to the cable. Take off the pin from the Clevis
Hook, connect the Clevis Hook to the cable and mount the pin back to the
Clevis Hook.
7. Always use the Hand Saver (Optional) when free-spooling and respooling the
wire rope. Using the Hand Saver keeps your hands and fingers away from the
rotating drum.
8. Check for proper drum rotation. Pull or turn the clutch knob to the “OUT”
“Disengage” position (Free-spooling). Pull out some cable from the drum, and
then turn the clutch knob to the “IN” “Engage” position to engage the gears.
Press the cable out button on the remote lead switch. If the drum is turning
and releasing cable, then your connections are accurate. If the drum is
turning and collecting more cable, then reverse the leads on the motor. Repeat
and check rotation.
RIGGING TECHNIQUES
Locate a suitable anchor such as a strong tree trunk or boulder.
ALWAYS use a sling or strap as an anchor point on a object, Never use the
cable or hook as a anchor point attached to an object.
6
WINCH MANUAL
CAUTION
NEVER attach the clevis hook back onto the winch cable as this could cause
damage to the cable.
RIGGING TECHNIQUES
NOTICE
Short pulls from an angle can be used to straighten the vehicle/ equipment.
Long pulls should be done with the wire rope in a straight line to
winch/vehicle, see above illustration.
CAUTION
When pulling a heavy load, place a blanket or jacket over the wire rope five
or six feet from the hook because in the event of a broken cable it will
dampen the force. For additional protection open the hood/bonnet of the
vehicle as shown.
CAUTION
Do not winch from an acute angle as the wire rope will bind up on one side of
the drum causing damage to wire rope (Bird Nesting) and cause major damage to
winch and possible equipment.
NOTICE
For pulls over 70% rated line pull, we recommend the use of the snatch/ pulley
block to double line the wire rope. This reduces the load on the winch and the
strain on the rope.
Single Line
Double Line
DANGER
Never use your winch for overhead hoisting, lifting of people, moving people
or moving of live animals.
7
WINCH MANUAL
WINCHING TECHNIQUES A-Z
a. Take time to asses your situation and plan your pull.
b. Put on gloves to protect your hands.
c. Disengage the clutch where possible to allow free-spooling and also save
battery power.
d. (If supplied) Attach the hand saver hook to the clevis hook.
e. Pull out the wire rope to your desired anchor point safely.
f. Secure the clevis hook to the anchor point: Sling, chain or snatch block.
Do not attach the hook back onto the wire rope.
g. Engage the clutch.
h. Connect the remote control lead to the winch.
i. Start your engine to ensure power is being replenished to the vehicle
battery.
j. Power in the wire rope guiding the wire under tension to draw up the slack
in the wire. Once the wire is under tension stand well clear. Never stand or
step over the wire rope under tension.
k. Double check your anchors and make sure all connections are secure.
l. Inspect the wire rope. Make sure there are at least 5 wraps of wire rope
around the winch drum.(usually marked with red)
m. Drape a blanket or sail (Sold separately) over the wire rope approximately
5 to 6 feet from the hook. Open the hood/bonnet for added protection.
n. Clear the area. Make sure all people, spectators are well back and that no
one is directly in front or behind the vehicle or anchor point.
o. Begin winching. Be sure that the wire rope is winding evenly and tightly
around the drum. If needed, the vehicle that is being winched can be slowly
driven to add assistance to the winching process. Avoid shock loading; keep
the wire rope under tension.
p. The vehicle to be winched should be placed in neutral and the emergency
brake released. Only release the brake pedal when under full tension. Avoid
shock loading to the winch. This can damage the winch, rope and vehicle.
q. The winch is meant for intermittent use. Under full load with a single line
rig do not power in for more than 8 minutes without letting the motor cool
down for a few minutes and then resume the winching operation.
r. The winching operation is complete once the vehicle is on stable ground and
or can drive under its own power.
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in
park.
t. Release the tension on the wire rope. The winch is NOT designed as securing
device and should NEVER hold a load or secure whilst in transport, winch cable
MUST be released when equipment or vehicle is secure. Not doing so will
possibly damage the brake and winch and void any warranty.
u. Disconnect the wire rope from the anchor and NEVER leave connected.
v. Rewind the wire rope. Make sure that any wire already on the drum has
spooled tightly and neatly. If not, draw out the wire and re-spool from the
point where the rope is tight.
w. Keep your hands clear of the winch drum and fairlead as the wire rope is
being drawn in.
x. Secure the hook and hook strap.
WINCHING TECHNIQUES A-Z
y. Disconnect the remote control lead and store in a clean, dry place. z.
Clean and inspect connections and mounting hardware for next winching
operation.
MAINTENANCE
1. Periodically check the tightness of mounting bolts and electrical
connections. Remove all dirt or corrosion and always keep clean.
2. Do not attempt to disassemble the gear box. Repairs should be done by the
manufacturer or an authorized repair center.
3. The gear box has been lubricated using a high temperature lithium grease
and is sealed at the factory. No internal lubrication is required.
REpLACING THE WIRE ROpE
If the wire rope has become worn or is beginning to show signs of fraying, it
must be replaced before being used again. To do this, remove the defective
rope by free spooling. 1. Turn the clutch to the “CLUTCH OUT” position. 2.
Extend cable to its full length. Note how the existing cable is
connected to the drum. 3. Remove old cable assembly and attach new one as the
old cable
connected to the drum. Insert the end of the new rope and secure the screw
M8x10. 4. Ensure that the new cable wraps in the same rotation direction as
the old one. The cable should exit the drum from the bottom, under the drum.
(Underwind). 5. Turn the clutch to the “CLUTCH IN” position. 6. Winch cable
onto drum, first five wraps being careful not to allow kinking, then winch
cable must be wound onto the drum under a load of at least 10% rated line
pull.
WARNING
Only replace the wire rope with the identical replacement part recommended by
the manufacturer. Steel or synthetic ropes are NOT covered by any warranty
offer and are sole responsibility of the owner or user to maintain and replace
if necessary.
8
WINCH MANUAL
TROUBLESHOOTING
Problem
Motor does not turn on
Motor runs but drum does not turn Motor runs slowly or without normal power
Motor overheating Motor runs in one direction only
TROUBLESHOOTING
Cause Remote assembly not connected properly Loose battery cable connections
Defective remote assembly Defective motor
Water has entered motor
Clutch not engaged Insufficient current or voltage Winch running for too long
Solution Check remote lead and connections.
Check battery and connections.
Replace remote lead assembly.
Check for voltage at armature port with Switch pressed. If no voltage is
present, replace motor.
Allow to drain and dry. Run winch until completely dry.
Turn clutch to the “In” position. If problem persists, ask a technician to
check and repair.
Operate winch while vehicle motor running
Allow winch to cool down periodically.
Loose or corroded battery cable or motor cable – Clean and tighten.
connections.
-Repair or replace switch assembly.
9
WINCH MANUAL
WARRANTY*
BPE Solutions North America Ltd are the sole distributors of these WARRIOR
WINCHES and associated brands/equipment.
BPE Solutions North America (“seller” or BPE) warrants to the original retail
buyer only (“Buyer”) that any mechanical component of this genuine winch
(“product(s)”) are free of defects in material and workmanship for the
lifetime of the winch.
The electrical components (including the motor, contactor, and switches) will
be free of defects in material and workmanship for a period of (7) seven years
(84 Months) from the original purchase provable date of purchase
Any product BPE Solutions North America determines to be defective will be
repaired or replaced at our (BPE Solutions North America) sole discretion
without charge to the Buyer upon Buyer’s compliance with this procedure.
Seller or its Authorized Agent may make reasonable charges for parts and(or)
labour for repairs not covered by this Lifetime Limited Warranty. None
warrantable returns will be charged at BPE Solutions North America standard
rates. The warranties set forth herein are exclusive and in lieu of all other
warranties, whether oral or written, express or implied.
If in the event your product becomes faulty within your warranty period
WARRANTY*
manual (7) other causes beyond the control of the Seller after delivery of the
Product to the Sellers Authorized Agent.
Other Exclusions
This Warranty does not cover steel cables, synthetic ropes, fairleads,
wireless remotes or any exterior finishes outside thirty (30) Days from
purchase.
BPE Solutions North America shall not be responsible or liable for any
indirect or consequential damages. These consequential damages may include,
but are not limited to, lost profits or loss of use, down time or damage to
other person(s) equipment.
BPE Solutions North America reserves the right to change the Product design
without notice. BPE Solutions North America reserves the right to replace any
part or whole unit with a newer design of the same function.
To obtain service or repair under this warranty, the Buyer shall mail, ship or
otherwise deliver to the manufacturers address, at the Buyers expense; (1) the
Product, (2) a written description of the problem, (3) Buyers name, address
and contact number, (4) copy of the original purchase receipt or BPE Solutions
North America can arrange a suitable collection method (Charges apply).
Warranty Exclusions
The Warranty does not cover the cost of labour or transportation/shipping
charges for the replacement or installation of defective part(s).
This warranty does not apply to defects of the Product caused by; (1) normal
wear and tear, (2) failure to comply with any installation, maintenance or
subjecting the product to loads in excess of the loads written/listed in the
owners manual or as detailed upon the Sellers website, (3) alteration or
modification by any parties other than the manufacturer, (4) misuse, abuse,
neglect, accidents, Acts of God, terrorism or (5) failure to correctly use the
item according to the owners
10
WINCH MANUAL
SpECIFICATIONS 80FTA12-CAD
Rated line pull Gear reduction ratio Motor Overall dimensions
Drum size
Cable Net Weight Lbs (kg) Mounting bolt pattern
SpECIFICATIONS
8000 lbs (3629kg) 196:1
12V Input:4.3kw/5.8hp; Output:2.0kw/2.7hp 22″x6.54″x10.04″
558mmX166mmX255mm Ø2.48″ x 8.54″ (Ø63mm ×217mm)
Ø0.31″ x 82′ (Ø8mm x 25m) 70.5 lbs (32kg)
10″x 4.5″ (254mmx114.3mm) (4-M10)
Line pull, Line Speed and Amperes (First layer)
Line Pull Ibs (kgs) 0
2000(907) 4000(1814) 6000(2722) 8000(3629)
Line Speed ft/min (m/min) 36(11.0) 17.4(5.3) 13.1(4.0) 10.5(3.2) 8.2(2.5)
Motor current Amps (Max) 12V DC 50 125 200 260 310
Layers, Line pull and Rope Capacity
Layer
Rated line pull lbs (kgs)
1
8000(3629)
2
6620(3002)
3
5650(2562)
4
4920(2231)
Total rope on the drum ft (m) 18(5.5) 39.4(12) 65.6(20) 82(25)
11
WINCH MANUAL
WINCH ASSEMBLY DRAWING 80FTA12-CAD
SpECIFICATIONS
12
WINCH MANUAL
WINCH pARTS LIST (80FTA12-CAD)
Part Number
1 W800100
2 W800001
3 W800002
4 W800003
5 W800004
6 W800005
7 W800006
8 W800007
9 W800008
10 W800009
11 W800010
12 W800011
13 W800012
14 W800200
15 W800013
16 W800014
17 W800015
18 W800016
19 W800017
20 W800018
21 W800300
22 W800400
23 W800019 24 W800500
25 W800600
26 W800020 27 W800021 28 W800022 29 W800023 30 W800024 31 W800025 32 W800026
33 W800700 34 W800027 35 W800028 36 W800029
Description
Qty.
Motor Assembly
1
Cap Screw M10 x 35
4
Lock Washer Ø10
4
Think Flat Washer Ø10
4
Hex Flange Nut M10
4
Coupling
1
Six angle bar
1
Bushing–Drum
2
Ring Seals
2
Tie Bar
2
Lock Washer Ø8
4
Cap Screw M8 x 30
4
Screw M8 x 10
1
Drum Assembly
1
Coupling
1
Screw M5 x18
8
Lock Washer Ø5
8
End Bearing
1
Sealing Strips
1
Gear–Ring
1
Gear Carrier Assembly(Output)
1
Gear Carrier Assembly(Intermediate)
1
Circlip For Hole
1
Break / Shaft Assembly 1
Gear Carrier Assembly(Intput)
1
Gear–Input Sun
1
Trust Washer
1
Bearing
1
Gear–Housing
1
Clutch Screw
1
Ring Seals
1
Clutch
1
Control Assembly
1
Screw M5 x12
4
Lock Washer Ø5
4
Cap Screw M12 x 30
2
Part Number
37 W800030
38 W800031
39 W800032
40 W800033
41 W800800
42 W800900
43 W801000
44 W800034
13
SpECIFICATIONS
Description
Qty.
Think Flat Washer Ø12
4
Aluminium Fairlead
1
Lock Washer Ø12
2
Hex Flange Nut M12
2
Cable Assembly
1
Hook Assembly
1
Wireless Remote Control Switch
1
Battery Switch
1
WINCH MANUAL
SpECIFICATIONS 10FTA12-CAD
Rated line pull Gear reduction ratio Motor Overall dimensions
Drum size Cable Net Weight Lbs (kg) Mounting bolt pattern
SpECIFICATIONS
10000 lbs (4536kg) 196:1
12V Input:4.6kw/6.1hp; Output:2.2kw/3.0hp 22″x6.54″x10.04″
558mmX166mmX255mm Ø2.48″ x 8.54″ (Ø63mm × 217mm)
Ø0.35″ x 82′ (Ø 9mm x 25m) 71.2 (32.3)
10″x 4.5″ (254mmx114.3mm) (4-M10)
Line pull, Line Speed and Amperes (First layer)
Line Pull Ibs (kgs) 0
3000(1360) 6000(2722) 8000(3629) 10000(4536)
Line Speed ft/min (m/min) 36(11.0) 15.4(4.7) 10.5(3.2) 8.2(2.5) 6.5(2.0)
Layers, Line pull and Rope Capacity
Layer 1 2 3 4
Rated line pull lbs (kgs) 10000(4536) 7900(3583) 6600(2993) 5600(2540)
Motor current Amps (Max) 12V DC 50 150 260 300 355
Total rope on the drum ft (m) 18(5.5) 39.4(12) 64(19.5) 82(25)
14
WINCH MANUAL
WINCH ASSEMBLY DRAWING 10FTA12-CAD
SpECIFICATIONS
15
WINCH MANUAL
WINCH pARTS LIST (10FTA12-CAD)
Part Number
1 W100100
2 W100001
3 W100002
4 W100003
5 W100004
6 W100005
7 W100006
8 W100007
9 W100008
10 W100009
11 W100010
12 W100011
13 W100012
14 W100200
15 W100013
16 W100014
17 W100015
18 W100016
19 W100017
20 W100018
21 W100300
22 W100400
23 W100019 24 W100500
25 W100600
26 W100020 27 W100021 28 W100022 29 W100023 30 W100024 31 W100025 32 W100026
33 W100700 34 W100027 35 W100028
Description
Qty.
Motor Assembly
1
Cap Screw M10 x 35
4
Lock Washer Ø10
4
Think Flat Washer Ø10
4
Hex Flange Nut M10
4
Coupling
1
Six angle bar
1
Bushing–Drum
2
Ring Seals
2
Tie Bar
2
Lock Washer Ø8
4
Cap Screw M8 x 30
4
Screw M8 x 10
1
Drum Assembly
1
Coupling
1
Screw M5 x18
8
Lock Washer Ø5
8
End Bearing
1
Sealing Strips
1
Gear–Ring
1
Gear Carrier Assembly(Output)
1
Gear Carrier Assembly(Intermediate)
1
Circlip For Hole
1
Break / Shaft Assembly 1
Gear Carrier Assembly(Intput)
1
Gear–Input Sun
1
Trust Washer
1
Bearing
1
Gear–Housing
1
Clutch Screw
1
Ring Seals
1
Clutch
1
Control Assembly
1
Screw M5 x12
4
Lock Washer Ø5
4
SpECIFICATIONS
Part Number
36 W100029
37 W100030
38 W100031
39 W100032
40 W100033
41 W100800
42 W100900
43 W101000
44 W100034
Description
Qty.
Cap Screw M12 x 30
2
Think Flat Washer Ø12
4
Aluminium Fairlead
1
Lock Washer Ø12
2
Hex Flange Nut M12
2
Cable Assembly
1
Hook Assembly
1
Wireless Remote Control Switch
1
Battery Switch
1
16
WINCH MANUAL
SpECIFICATIONS 12FTA12-CAD
Rated line pull Gear reduction ratio Motor Overall dimensions
Drum size Cable Net Weight Lbs (kg) Mounting bolt pattern
SpECIFICATIONS
12500 lbs (5670Kg) 253:1
12V Input:5.0kw/6.7hp; Output:2.4kw/3.2hp 22″x6.54″x10.04″
558mmX166mmX255mm Ø2.48″ x 8.54″ (Ø63mm × 217mm)
Ø0.4″ x 82′ (Ø10mm x 25m) 71.6 (32.5)
10″x 4.5″ (254mmx114.3mm) (4-M10)
Line pull, Line Speed and Amperes (First layer)
Line Pull Ibs (kgs) 0
6000(2722) 8000(3629) 10000(4536) 12500(5670)
Line Speed ft/min (m/min) 27.9(8.5) 11.5(3.5) 8.2(2.5) 5.9(1.8) 4.2(1.3)
Layers, Line pull and Rope Capacity
Layer 1 2 3 4
Rated line pull lbs (kgs) 12500(5670) 9775(4434) 8000(3629) 6800(3084)
Motor current Amps (Max) 12V DC 45 200 240 300 380
Total rope on the drum ft (m) 15.1(4.6) 34.1(10.4) 57.7(17.6) 82(25)
17
WINCH MANUAL
WINCH ASSEMBLY DRAWING 12FTA12-CAD
SpECIFICATIONS
18
WINCH MANUAL
WINCH pARTS LIST (12FTA12-CAD)
Part Number
1 W120100
2 W120001
3 W120002
4 W120003
5 W120004
6 W120005
7 W120006
8 W120007
9 W120008
10 W120009
11 W120010
12 W120011
13 W120012
14 W120200
15 W120013
16 W120014
17 W120015
18 W120016
19 W120017
20 W120018
21 W120300
22 W120400
23 W120019 24 W120500
25 W120600
26 W120020 27 W120021 28 W120022 29 W120023 30 W120024 31 W120025 32 W120026
33 W120700 34 W120027 35 W120028
Description
Qty.
Motor Assembly
1
Cap Screw M10 x 35
4
Lock Washer Ø10
4
Think Flat Washer Ø10
4
Hex Flange Nut M10
4
Coupling
1
Six angle bar
1
Bushing–Drum
2
Ring Seals
2
Tie Bar
2
Lock Washer Ø8
4
Cap Screw M8 x 30
4
Screw M8 x 10
1
Drum Assembly
1
Coupling
1
Screw M5 x18
8
Lock Washer Ø5
8
End Bearing
1
Sealing Strips
1
Gear–Ring
1
Gear Carrier Assembly(Output)
1
Gear Carrier Assembly(Intermediate)
1
Circlip For Hole
1
Break / Shaft Assembly 1
Gear Carrier Assembly(Intput)
1
Gear–Input Sun
1
Trust Washer
1
Bearing
1
Gear–Housing
1
Clutch Screw
1
Ring Seals
1
Clutch
1
Control Assembly
1
Screw M5 x12
4
Lock Washer Ø5
4
SpECIFICATIONS
Part Number
36 W120029
37 W120030
38 W120031
39 W120032
40 W120033
41 W120800
42 W120900
43 W121000
44 W120034
Description
Qty.
Cap Screw M12 x 30
2
Think Flat Washer Ø12
4
Aluminium Fairlead
1
Lock Washer Ø12
2
Hex Flange Nut M12
2
Cable Assembly
1
Hook Assembly
1
Wireless Remote Control Switch
1
Battery Switch
1
19
WINCH MANUAL
SpECIFICATIONS 12RTS12-CAD
Rated line pull Gear reduction ratio Motor Overall dimensions
Drum size Cable Net Weight Lbs (kg) Mounting bolt pattern
SpECIFICATIONS
12500 lbs (5670Kg) 253:1
12V Input:5.0kw/6.7hp; Output:2.4kw/3.2hp 22″x6.54″x10.4″
558mmX166mmX264mm Ø2.48″x 8.8″(Ø63mm ×223mm) Ø0.4″ x 82′ (Ø10.2mm x 25m)
94 (43) 10″x 4.5″ (254mmx114.3mm) (4-M10)
Line pull, Line Speed and Amperes (First layer)
Line Pull Ibs (kgs) 0
6000(2722) 8000(3629) 10000(4536) 12500(5670)
Line Speed ft/min (m/min) 27.9(8.5) 11.5(3.5) 8.2(2.5) 5.9(1.8) 4.2(1.3)
Layers, Line pull and Rope Capacity
Layer 1 2 3 4
Rated line pull lbs (kgs) 12500(5670) 9775(4434) 8000(3629) 6800(3084)
Motor current Amps (Max) 12V DC 45 200 240 300 380
Total rope on the drum ft (m) 15.1(4.6) 34.1(10.4) 57.7(17.6) 82(25)
20
WINCH MANUAL
WINCH ASSEMBLY DRAWING 12RTS12-CAD
SpECIFICATIONS
21
WINCH MANUAL
WINCH pARTS LIST (12RTS12-CAD)
Part Number
1 W120100
2 W120001
3 W120002
4 W120003
5 W120004
6 W120005
7 W120006
8 W120007
9 W120008
10 W120009
11 W120010
12 W120011
13 W120012
14 W120200
15 W120013
16 W120014
17 W120015
18 W120016
19 W120017
20 W120018
21 W120300
22 W120400
23 W120019 24 W120500
25 W120600
26 W120020 27 W120021 28 W120022 29 W120023 30 W120024 31 W120025 32 W120026
33 W120700 34 W120027 35 W120028
Description
Qty.
Motor Assembly
1
Cap Screw M10 x 35
6
Lock Washer Ø10
6
Think Flat Washer Ø10
6
Hex Flange Nut M10
6
Coupling
1
Six angle bar
1
Bushing–Drum
2
Ring Seals
2
Tie Bar
2
Lock Washer Ø8
4
Cap Screw M8 x 30
4
Screw M8 x 10
1
Drum Assembly
1
Coupling
1
Screw M5 x18
8
Lock Washer Ø5
8
End Bearing
1
Sealing Strips
1
Gear–Ring
1
Gear Carrier Assembly(Output)
1
Gear Carrier Assembly(Intermediate)
1
Circlip For Hole
1
Break / Shaft Assembly 1
Gear Carrier Assembly(Intput)
1
Gear–Input Sun
1
Trust Washer
1
Bearing
1
Gear–Housing
1
Clutch Screw
1
Ring Seals
1
Clutch
1
Control Assembly
1
Screw M5 x12
2
Lock Washer Ø5
2
SpECIFICATIONS
Part Number
36 W120800
37 W120900
38 W121000
39 W121100
40 W120029
Description
Qty.
Roller Fairlead
1
Cable Assembly
1
Hook Assembly
1
Wireless Remote Control Switch
1
Battery Switch
1
22
For warranty enquiries please contact us at: technical@warriorwinches.com