HONDA GC160, GC190 GC Engine Owner’s Manual
- July 13, 2024
- Honda
Table of Contents
GC160, GC190 GC Engine
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Product Information
Specifications:
- Fuel filler cap
- Starter grip
- Fuel tank
- Control location
- Air cleaner
- Spark plug
- Muffler
- Muffler deflector (optional)
- Oil filler cap/dipstick
- Oil drain bolt
- Engine serial number and type
Product Usage Instructions:
Component Location:
The product components are located as follows:
- Fuel filler cap
- Starter grip
- Fuel tank
- Control location
- Air cleaner
- Spark plug
- Muffler
- Muffler deflector (optional)
- Oil filler cap/dipstick
- Oil drain bolt
- Engine serial number and type
Engine Control Types:
The engine control area may differ based on the engine type.
Refer to the individual figures on page 2 of the manual to
determine your engine control type when reading the Operation
section and other sections in the manual.
FAQ:
What should I do if I have questions about my engine?
If you have any questions about your engine or encounter a
problem, it is recommended to consult an authorized Honda servicing
dealer for assistance.
Can I reproduce any part of this publication?
No, reproduction of any part of this publication without written
permission is prohibited.
“`
ENGLISH
OWNER’S MANUAL GC160 · GC190
WARNING:
The engine exhaust from this product contains chemicals known to the State of
California to cause
cancer, birth defects, or other reproductive harm.
[1] [3] [5] [6] [2] [7] [8] [11] [4]
–
[9] [10]
COMPONENT LOCATION 1 Fuel filler cap 2 Starter grip 3 Fuel tank 4 Control location * 5 Air cleaner 6 Spark plug
7 Muffler 8 Muffler deflector (optional) 9 Oil filler cap/dipstick 10 Oil drain bolt 11 Engine serial number and type
- The engine control area differs based on the engine type. Refer to the individual figures on page 2 to determine your engine control type when reading the Operation section and other sections in this manual.
00X37Z8A 0032
© 2003-2021 American Honda Motor Co., Inc.–All Rights Reserved
EM5
WPC.95000.2021.05 PRINTED IN U.S.A.
1
Type/Tipo 1
Type/Tipo 2
[1] [2]
Type/Tipo 3
[2] [1] [1] [2]
Type/ Tipo 1
Manual Choke [1], Manual Throttle (gray) [2] Étrangleur Manuel [1], Accélérateur Manuel [2]
Choke Manual [1], Acelerador Manual [2]
Type/ Tipo 2
Manual Choke [1], Ignition Switch Lever (red) [2], Fixed Throttle
Étrangleur Manuel [1], Levier de Commande D’allumage [2], Accélérateur Fixe
Choke Manual [1], Palanca del Interruptor de Encendido [2], Acelerador Fijo
Type/ Tipo 3
Manual Choke [1], Engine Stop Switch [2], Fixed Throttle
Étrangleur Manuel [1], Interrupteur d’arrêt du Moteur [2], Accélérateur Fixe
Choke Manual [1], Interruptor de Parada del Motor [2], Acelerador Fijo
Figure/Figura 1
[1] OPEN CLOSED
[1] Figure/Figura 4
Figure/Figura 2
[2]
Figure/Figura 3
FAST SLOW
[3] FAST
STOP
Figure/Figura 5
Figure/Figura 6
[4] [4]
ON
ON OFF
[1]
OFF
2
Figure/Figura 7
Figure/Figura 8
[1] Figure/Figura 9 [1] [3] [2]
Figure/Figura 10
30 5W-30 · 10W-30 0 20 40 60 80 100°F -20 -10 0 10 20 30 40°C
[1] [2] [1] [2] [3] Figure/Figura 11 [1] [1] [5] [4]
Figure/Figura 12
[5] [3] [2] [3] Figure/Figura 13
[1]
0.028 ~ 0.030 in
(0.70 ~ 0.80 mm)
[2] [4] [1]
3
ENGLISH
INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you get the best
results from your new engine and operate it safely. This manual contains
information on how to do that; please read it carefully before operating the
engine. If a problem should arise, or if you have any questions about your
engine, consult an authorized Honda servicing dealer.
All information in this publication is based on the latest product information
available at the time of printing. American Honda Motor Co., Inc. reserves the
right to make changes at any time without notice and without incurring any
obligation. No part of this publication may be reproduced without written
permission.
This manual should be considered a permanent part of the engine and should
remain with the engine if resold.
Review the instructions provided with the equipment powered by this engine for
any additional information regarding engine startup, shutdown, operation,
adjustments, or any special maintenance instructions.
CONTENTS
SAFETY MESSAGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 4 BEFORE OPERATION CHECKS. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 4 OPERATION. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 5
SAFE OPERATING PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . 5
STARTING/STOPPING THE ENGINE (ALL TYPES) . . . . . . . . . . . 5 SERVICING
YOUR ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 6 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 6 REFUELING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 6 ENGINE OIL. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . 7 AIR CLEANER . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SPARK PLUG .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 8 SPARK ARRESTER (if equipped) . . . . . . . . . . . . . . . . . . . . . . .
. . . 8 STORING YOUR ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 8 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 8 TAKING CARE OF UNEXPECTED PROBLEMS . . .
. . . . . . . . . . . . . . 9 TECHNICAL INFORMATION . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 9 CONSUMER INFORMATION . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 11 AVOIDING FUEL-RELATED PROBLEMS
. . . . . . . . . . . . . . . . . . . . . 12
SAFETY MESSAGES
Your safety and the safety of others are very important. We have provided
important safety messages in this manual and on the engine. Please read these
messages carefully.
A safety message alerts you to potential hazards that could hurt you or
others. Each safety message is preceded by a safety alert
symbol and one of three words, DANGER, WARNING, or
CAUTION.
These signal words mean:
DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION
You CAN be HURT if you don’t follow instructions.
Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the word
NOTICE. This word means:
NOTICE
Your engine, other property, or the environment can be damaged if you don’t follow instructions.
The purpose of these messages is to help prevent damage to your engine, other property, or the environment.
SAFETY INFORMATION
· Understand the operation of all controls and learn how to stop the engine
quickly in case of emergency. Make sure the operator receives adequate
instruction before operating the equipment.
· Do not allow children to operate the engine. Keep children and pets away
from the area of operation.
· Your engine’s exhaust contains poisonous carbon monoxide. Do not run the
engine without adequate ventilation, and never run the engine indoors.
· The engine and exhaust become very hot during operation. Keep the engine at
least 3 feet (1 meter) away from buildings and other equipment during
operation. Keep flammable materials away, and do not place anything on the
engine while it is running.
SAFETY LABEL LOCATION
The label shown on page 1 contains important safety information. Please read
it carefully.
This label is considered a permanent part of your engine. So if the label
comes off or becomes hard to read, contact your dealer for a replacement.
BEFORE OPERATION CHECKS
IS YOUR ENGINE READY TO GO?
For your safety, to ensure compliance with environmental regulations, and to
maximize the service life of your equipment, it is very important to take a
few moments before you operate the engine to check its condition. Be sure to
take care of any problem you find, or have your servicing dealer correct it,
before you operate the engine.
WARNING
Improperly maintaining this engine, or failing to correct a problem before
operation, could cause a malfunction in which you could be seriously injured.
Always perform a pre-operation inspection before each operation, and correct
any problem.
Before beginning your preoperation checks, be sure the engine is level and the
throttle lever, or engine stop switch is in the STOP or OFF position.
Always check the following items before you start the engine:
1. Fuel level (page 6). 2. Oil level (page 7).
The Oil Alert® system (applicable engine types) will automatically stop the
engine before the oil level falls below safe limits. However, to avoid the
inconvenience of an unexpected shutdown, always check the engine oil level
before startup.
3. Air cleaner (page 7). 4. General inspection: Check for fluid leaks and
loose or damaged
parts. 5. Check the equipment powered by this engine.
4
ENGLISH
Review the instructions provided with the equipment powered by this engine for
any precautions and procedures that should be followed before engine startup.
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the engine for the first time, please review the SAFETY
MESSAGES and the BEFORE OPERATION CHECKS page 4.
For your safety, do not operate the engine in an enclosed area such as a
garage. Your engine’s exhaust contains poisonous carbon monoxide gas that can
collect rapidly in an enclosed area and cause illness or death.
WARNING
Exhaust contains poisonous carbon monoxide gas that can build up to dangerous
levels in closed areas. Breathing carbon monoxide can cause unconsciousness or
death. Never run the engine in a closed or even partially closed area where
people may be present.
Review the instructions provided with the equipment powered by this engine for
any safety precautions that should be observed with engine startup, shutdown,
or operation.
Do not operate the engine on slopes greater than 20°.
FREQUENCY OF USE
If your equipment will be used on an infrequent or intermittent basis (more
than 4 weeks between usage), See “AVOIDING FUEL-RELATED PROBLEMS” on page 12
for additional information regarding fuel deterioration.
STARTING/STOPPING THE ENGINE (ALL TYPES)
See the figures on the top of page 2 to identify the type of control used on
your equipment. Type specific starting and stopping information can be found
after the general information shown below.
· Manual choke: Place the choke lever/rod [1] in the CHOKE position when
starting a cold engine.
Move the choke lever/rod to the OFF position as soon as the engine fully warms
up and runs smoothly without use of the choke, or for restarting a warm
engine.
· Engine speed: For best engine performance, it is recommended the engine be
operated with the throttle in the FAST (or high) position.
· Starter grip: Pull the starter grip lightly until resistance is felt, and
then pull briskly.
NOTICE Do not allow the starter grip to snap back against the engine. Return
it gently to prevent damage to the starter.
OIL ALERT® SYSTEM (APPLICABLE ENGINE TYPES) The Oil Alert system is designed
to prevent engine damage caused by an insufficient amount of oil in the
crankcase. Before the oil level in the crankcase can fall below a safe limit,
the Oil Alert system will automatically stop the engine [the throttle lever
(ignition switch lever) will remain in a run position]. If the engine stops
and will not restart, check the engine oil level (page 7) before
troubleshooting in other areas.
Type 1: Manual Choke, Manual Throttle
STARTING THE ENGINE 1. Move the choke rod [1] to the CLOSED position (cold
engine)
(see Figure 1, page 2).
2. Move the throttle lever (gray) [2] to the SLOW position, about 1/3 of the
way toward the FAST position (see Figure 2, page 2).
Some engine applications use a remotely-mounted throttle control rather than
the engine-mounted throttle lever shown.
3. Pull the starter grip lightly until resistance is felt; then pull briskly.
4. If the choke rod was pulled to the CLOSED position to start the engine,
push it to the OPEN position as soon as the engine warms up enough to run
smoothly.
5. Position the throttle control lever (gray) for the desired engine speed.
STOPPING THE ENGINE 1. Move the throttle control lever (gray) to the SLOW
position.
2. Allow the engine to idle for a few seconds; then move the throttle control
lever to the STOP position.
Type 2: Manual Choke, Ignition Switch Lever, Fixed Throttle
STARTING THE ENGINE 1. Move the choke rod [1] to the CLOSED position (cold
engine)
(see Figure 1, page 2).
2. Move the ignition switch lever (red) [4] to the ON position (see Figure 4,
page 2).
Some engine applications use a remote-mounted ignition switch rather than the
engine-mounted lever shown.
3. Pull the starter grip lightly until resistance is felt; then pull briskly.
4. If the choke rod was pulled to the CLOSED position to start the engine,
push it to the OPEN position as soon as the engine warms up enough to run
smoothly.
The engine speed is preset on this type.
STOPPING THE ENGINE Move the ignition switch lever (red) to the OFF position
(see Figure 5, page 2).
Type 3: Manual Choke, Engine Stop Switch, Fixed Throttle Some engine
applications use a remote-mounted engine stop switch rather than the engine-
mounted engine stop switch shown. Refer to the instructions provided by the
equipment manufacturer.
STARTING THE ENGINE 1. Move the choke rod [1] to the CLOSED position (cold
engine)
(see Figure 1, page 2).
2. Move the engine stop switch [2] to the ON position (see Figure 6, page 2).
3. Pull the starter grip lightly until resistance is felt; then pull briskly.
4. If the choke rod was pulled to the CLOSED position to start the engine,
push it to the OPEN position as soon as the engine warms up enough to run
smoothly.
The engine speed is preset on this type.
STOPPING THE ENGINE Move the engine stop switch to the OFF position (see
Figure 6, page 2).
ENGLISH
5
SERVICING YOUR ENGINE
THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe,
economical, and trouble-free operation. It will also help reduce pollution.
WARNING
Improper maintenance, or failure to correct a problem before operation, can
cause a malfunction in which you can be seriously hurt or killed. Always
follow the inspection and maintenance recommendations and schedules in this
Owner’s Manual.
To help you properly care for your engine, the following pages include a
maintenance schedule, routine inspection procedures, and simple maintenance
procedures using basic hand tools. Other service tasks that are more
difficult, or require special tools, are best handled by professionals and are
normally performed by a Honda technician or other qualified mechanic.
The maintenance schedule applies to normal operating conditions. If you
operate your engine under severe conditions, such as sustained high-load or
high-temperature operation, or use in unusually wet or dusty conditions,
consult your servicing dealer for recommendations applicable to your
individual needs and use.
Remember that an authorized Honda servicing dealer knows your engine best and
is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new Honda Genuine parts
or their equivalents for repair and replacement.
Maintenance, replacement, or repair of the emission control devices and
systems may be performed by any engine repair establishment or individual,
using parts that are “certified” to EPA standards.
MAINTENANCE SAFETY
Some of the most important safety precautions follow. However, we cannot warn
you of every conceivable hazard that can arise in performing maintenance. Only
you can decide whether or not you should perform a given task.
MAINTENANCE SCHEDULE
Perform at every indicated month/year or operating hour interval, whichever
comes first. (1)
Regular Service Period
Item
Page
Before each use
Check: Engine oil level Check: Air filter
page 7 page 7
First month or 5 hours
Every 3 months or 25 hours
Every 6 months or 50 hours
Change: Engine oil
Clean: Air filter (2)
Change: Engine oil (3) Clean: Air filter (2)
page 7
page 7
page 7 page 7
Every year or 100 hours
6 month items above plus:
Check-adjust: Spark plug
Clean: Spark arrester (if equipped) Check-adjust: Idle speed (4) Clean: Fuel
tank and filter (4) Check-adjust: Valve clearance (4)
page 8 page 8
Every 2 years or 200 hours
Every 2 years
Yearly items above plus: Replace: Air filter Replace: Spark plug
Check: Fuel lines (4) (replace if necessary)
page 7 page 8
(1) For commercial use, log hours of operation to determine proper maintenance
intervals.
(2) Service more frequently when used in dusty areas.
(3) Change engine oil every 25 hours when used under heavy load or in high
ambient temperatures.
(4) These items should be serviced by an authorized Honda servicing dealer,
unless you have the proper tools and are mechanically proficient. Refer to the
Honda shop manual for service procedures. See “Honda PUBLICATIONS” on page 11
for ordering information.
Failure to follow this maintenance schedule could result in non-warrantable
failures.
WARNING
REFUELING This engine is certified to operate on unleaded gasoline with a pump
Failure to properly follow maintenance instructions and precautions can cause
you to be seriously hurt or killed.
Always follow the procedures and precautions in this Owner’s Manual.
octane rating of 86 or higher (research octain rating of 91 or higher).
We recommend refueling after each use to minimize the air present in the fuel
tank.
Refuel in a well-ventilated area with the engine stopped. If the engine has
been running, allow it to cool first. Never refuel the engine inside
SAFETY PRECAUTIONS
a building where gasoline fumes may reach flames or sparks. You may use regular unleaded gasoline containing no more than 10%
· Make sure the engine is off before you begin any maintenance or repairs.
This will eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is adequate
ventilation whenever you operate the engine.
Burns from hot parts. Let the engine and exhaust system cool before
touching.
Injury from moving parts. Do not run the engine unless instructed to do so.
ethanol (E10) or 5% methanol by volume. In addition, methanol must contain cosolvents and corrosion inhibitors. Use of fuels with content of ethanol or methanol greater than shown above may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of the fuel system. In addition, ethanol is hygroscopic, which means it attracts and retains water in the fuel system. Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not covered by warranty.
· Read the instructions before you begin, and make sure you have the tools and
skills required.
· To reduce the possibility of fire or explosion, be careful when working
around gasoline. Use only a nonflammable solvent, not
If your equipment will be used on an infrequent or intermittent basis (more than 4 weeks between usage), See “AVOIDING FUEL-RELATED PROBLEMS” on page 12 for additional information regarding fuel deterioration.
gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel related parts.
6
ENGLISH
Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid
getting dirt or water in the fuel tank.
WARNING
Gasoline is highly flammable and explosive. You can be burned or seriously
injured when handling fuel. · Stop the engine and allow to cool. · Keep heat,
sparks, and flame away. · Handle fuel only outdoors. · Wipe up spills
immediately.
Adding Fuel See Figure 7, page 3. 1. Remove the fuel tank cap. 2. Add fuel to
the bottom of the fuel level limit [1] in the neck of the
fuel tank. Do not overfill. Wipe up spilled fuel before starting the engine.
3. Install the fuel tank cap and tighten it until it clicks. Move at least 10
feet (3 meters) away from the fueling source and site before starting the
engine.
NOTICE Fuel can damage paint and some types of plastic. Be careful not to
spill fuel when filling your fuel tank. Damage caused by spilled fuel is not
covered under your DISTRIBUTOR’S LIMITED WARRANTY.
ENGINE OIL Oil is a major factor affecting performance and service life.
Always change the oil in accordance with the maintenance schedule (page 6).
Recommended Oil See Figure 8, page 3. Use 4-stroke motor oil that meets or
exceeds the requirements for API service category SJ or later. Always check
the API service label on the oil container to be sure it includes the letters
SJ or later.
SAE 10W-30 is recommended for general use. Other viscosities shown in the
chart may be used when the average temperature in your area is within the
indicated range.
Oil Level Check See Figure 8, page 3. 1. Check the oil with the engine stopped
and level. 2. Remove the oil filler cap/dipstick [1] and wipe it clean. 3.
Insert the oil filler cap/dipstick into the oil filler neck as shown, but
do not screw it in, and then remove it to check the oil level. 4. If the oil
level is near or below the lower limit mark [2] on the
dipstick, fill with the recommended oil to the upper limit mark [3]. Do not
overfill. 5. Reinstall the oil filler cap/dipstick [1].
Oil Change See Figure 9, page 3. Drain the engine oil when the engine is warm.
Warm oil drains quickly and completely.
1. Place a suitable container next to the engine to catch the used oil.
2. Remove the oil filler cap/dipstick [1], and the oil drain plug [2] and
washer [3].
3. Allow the used oil to drain completely; then reinstall the drain plug and
new washer. Tighten the drain plug securely.
Please dispose of used motor oil in a manner that is compatible with the
environment. We suggest you take used oil in a sealed container to your local
recycling center or service station for reclamation. Do not throw it in the
trash, pour it on the ground, or pour it down a drain.
4. With the engine in a level position, fill to the upper limit mark (bottom
edge of the oil fill hole) on the dipstick with the recommended oil. Do not
overfill.
Capacity: 20 oz (0.58 L)
NOTICE Running the engine with a low oil level can cause engine damage. This
type of damage is not covered by the DISTRIBUTOR’S LIMITED WARRANTY.
5. Reinstall the oil filler cap/dipstick [1] securely.
AIR CLEANER A properly maintained air filter will help prevent dirt from
entering your engine. Dirt entering the carburetor can be drawn into small
passages in the carburetor and cause premature engine wear. These small
passages can become blocked, causing starting or running problems. You will
need to clean the filter more frequently if you operate the engine in very
dusty areas.
NOTICE
Operating the engine without an air filter, or with a damaged filter, will
allow dirt to enter the engine, causing rapid engine wear. This type of damage
is not covered under your DISTRIBUTOR’S LIMITED WARRANTY.
We recommend the use of a Honda Genuine air filter to ensure it seals and
performs as designed. Using a non-Honda air filter can result in dirt
bypassing the filter, causing damage to the engine or fuel system.
Inspection See Figure 10, page 3. 1. Press the latch tabs [1] on the top of
the air cleaner cover [2], and
remove the cover. Check the filter [3] to be sure it is clean and in good
condition.
2. Reinstall the filter and air cleaner cover.
Cleaning 1. Tap the filter several times on a hard surface to remove dirt, or
blow compressed air not exceeding 30 psi (207 kPa) through the filter from the
clean side that faces the engine. Never try to brush off dirt. Brushing will
force dirt into the fibers.
2. Wipe dirt from the air cleaner body [4] and cover using a moist rag. Be
careful to prevent dirt from entering the air duct [5] that leads to the
carburetor.
ENGLISH
7
SPARK PLUG See Figure 11, page 3. Required Spark Plug: NGK – BPR6ES
The required spark plug is the correct heat range for normal engine operating
temperatures.
NOTICE Incorrect spark plugs can cause engine damage.
For good performance, the spark plug must be properly gapped and free of
deposits. 1. Disconnect the cap from the spark plug, and remove any dirt from
the spark plug area.
2. Use the proper size spark plug wrench [1] to remove the spark plug.
3. Inspect the spark plug. Replace it if damaged, badly fouled, if the
sealing washer [2] is in poor condition, or if the electrode is worn.
4. Measure the electrode gap with a suitable gauge. The correct gap is 0.028
~ 0.031 in (0.70 ~ 0.80 mm). If adjustment is needed, correct the gap by
carefully bending the side electrode.
5. Install the spark plug carefully, by hand, to avoid cross-threading.
6. After the spark plug is seated, tighten with the proper size spark plug
wrench to compress the washer.
When installing a new spark plug, tighten 1/2 turn after the spark plug seats
to compress the washer.
When reinstalling the original spark plug, tighten 1/8 ~ 1/4 turn after the
spark plug seats to compress the washer.
STORING YOUR ENGINE
STORAGE PREPARATION Proper storage preparation is essential for keeping your
engine trouble-free and looking good. The following steps will help to keep
rust and corrosion from impairing your engine’s function and appearance, and
will make the engine easier to start when you use it again.
CLEANING If the engine has been running, allow it to cool for at least half an
hour before cleaning. Clean all exterior surfaces, touch up any damaged paint,
and coat other areas that may rust with a light film of oil.
NOTICE
Using a garden hose or pressure washing equipment can force water into the air
cleaner or muffler opening. Water in the air cleaner will soak the air filter,
and water that passes through the air filter or muffler can enter the
cylinder, causing damage.
FUEL See “AVOIDING FUEL-RELATED PROBLEMS” on page 12. ENGINE OIL 1. Change the
engine oil (see page 7). 2. Remove the spark plug (see page 8). 3. Pour 1 – 2
teaspoons (5 ~ 10 cc) of clean engine oil into the
cylinder. 4. Pull the recoil starter several times to distribute the oil. 5.
Reinstall the spark plug.
NOTICE Properly tighten the spark plug. A loose spark plug can become very hot
and can damage the engine. Overtightening the spark plug can damage the
threads in the cylinder head.
7. Attach the spark plug cap to the spark plug.
STORAGE PRECAUTIONS
If your engine will be stored with gasoline in the fuel tank, it is important
to reduce the hazard of gasoline vapor ignition. Select a well-ventilated
storage area away from any appliance that operates with a flame, such as a
furnace, water heater, or clothes dryer. Also avoid any area with a spark-
producing electric motor, or where power tools are operated.
SPARK ARRESTER (IF EQUIPPED) See Figure 12, page 3. The spark arrester may be
standard or an optional part, depending on the engine type. In some areas, it
is illegal to operate an engine without a spark arrester. Check local laws and
regulations. A spark arrester is available from authorized Honda servicing
dealers.
The spark arrester must be serviced every 100 hours to keep it functioning as
designed.
If the engine has been running, the muffler will be hot. Allow it to cool
before servicing the spark arrester.
Removal 1. Remove the three 6 mm bolts [1] from the muffler protector [2], and
remove the muffler protector.
2. Remove the 4 mm screw [3] from the spark arrester [4], and remove the
spark arrester from the muffler [5].
Cleaning & Inspection
If possible, avoid storage areas with high humidity, because that promotes
rust and corrosion.
Keep the engine level in storage. Tilting can cause fuel or oil leakage.
With the engine and exhaust system cool, cover the engine to keep out dust. A
hot engine and exhaust system can ignite or melt some materials. Do not use
sheet plastic as a dust cover. A nonporous cover will trap moisture around the
engine, promoting rust and corrosion.
Removal From Storage
Check your engine as described in the BEFORE OPERATION CHECKS section of this
manual (see page 4).
If the fuel was drained during storage preparation, fill the tank with fresh
gasoline. If you keep a container of gasoline for refueling, be sure it
contains only fresh gasoline. Gasoline oxidizes and deteriorates over time,
causing hard starting.
If the cylinder was coated with oil during storage preparation, the engine
will smoke briefly at startup. This is normal.
1. Use a brush to remove carbon deposits from the spark arrester screen. Be
careful not to damage the screen. Replace the spark arrester if it has breaks
or holes.
2. Install the spark arrester in the reverse order of removal.
TRANSPORTING
Keep the engine level when transporting to reduce the possibility of fuel
leakage. Turn the fuel valve to the OFF position.
Review the instructions provided with the equipment powered by this engine for
any procedures that should be followed for transporting.
8
ENGLISH
TAKING CARE OF UNEXPECTED PROBLEMS
Engine will not start
POSSIBLE CAUSE
CORRECTION
Choke is OFF.
Unless the engine is warm, move
the choke lever to the CHOKE
position.
Ignition switch or engine stop · Move the throttle lever to the
switch is OFF.
SLOW or FAST position
· Move the ignition switch lever to
the ON position
· Move the engine stop switch to
the ON position
Engine oil level is low (oil alert Fill with the recommended oil to
models)
the proper level (page 7).
Out of fuel.
Refuel
Bad fuel; engine stored
Drain the fuel tank and carburetor.
without treating gasoline, or Refuel with fresh gasoline.
refueled with bad gasoline.
Spark plug faulty, fouled, or Adjust or replace the spark plug
improperly gapped.
(page 8).
Spark plug wet with fuel
Dry and reinstall the spark plug.
(flooded engine).
Start the engine with the choke in
the OFF position and the throttle
lever in the FAST position.
Fuel filter clogged, carburetor Take the engine to an authorized
malfunction, ignition
Honda servicing dealer or refer to
malfunction, valves stuck, etc. the shop manual to replace or
repair faulty components as
necessary.
Engine lacks power
POSSIBLE CAUSE
CORRECTION
Air filter clogged.
Clean or replace the air filter
(page 7).
Bad fuel; engine stored
Drain the fuel tank and carburetor.
without treating the gasoline, Refuel with fresh gasoline.
of refueled with bad gasoline.
Fuel filter clogged, carburetor Take the engine to an authorized
malfunction, ignition
Honda servicing dealer or refer to
malfunction, valves stuck, etc. the shop manual to replace or
repair faulty components as
necessary.
TECHNICAL INFORMATION
SERIAL NUMBER AND TYPE LOCATION
See figures on page 1.
Record the engine serial number and type in the space below. You will need
this information when ordering parts and when making technical or warranty
inquiries.
MODEL
GC160 or 190
Date of purchase
SERIAL NUMBER
TYPE
_
RADIO FREQUENCY INTERFERENCE LABEL (CANADA)
This engine complies with Canadian radio frequency interference regulations,
ICES-002.
Carburetor Modifications for High Altitude Operation
At high altitude, the standard carburetor air-fuel mixture will be too rich.
Performance will decrease, and fuel consumption will increase. A very rich
mixture will also foul the spark plug and cause hard starting. Operation at an
altitude that differs from that at which this engine was certified, for
extended periods of time, may increase emissions.
High altitude performance can be improved by specific modifications to the
carburetor. If you always operate your engine at altitudes above 2,000 feet
(610 meters), have your servicing dealer perform this carburetor modification.
This engine, when operated at high altitude with the carburetor modifications
for high altitude use, will meet each emission standard throughout its useful
life.
Even with carburetor modification, engine horsepower will decrease about 3.5%
for each 1,000-foot (300-meter) increase in altitude. The effect of altitude
on horsepower will be greater than this if no carburetor modification is made.
When using auto throttle type engines in high altitude applications, the
ability to idle down to 2,500 rpm could be diminished. See your servicing
dealer for information on adjustments if your auto throttle unit does not idle
down with the load released or has trouble returning to full rpm with the load
applied.
NOTICE
When the carburetor has been modified for high altitude operation, the air-
fuel mixture will be too lean for low altitude use. Operation at altitudes
below 2,000 feet (610 meters) with a modified carburetor may cause the engine
to overheat and result in serious engine damage. For use at low altitudes,
have your servicing dealer return the carburetor to original factory
specifications.
EMISSION CONTROL SYSTEM INFORMATION
Source of Emissions
The combustion process produces carbon monoxide, oxides of nitrogen, and
hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important
because, under certain conditions, they react to form photochemical smog when
subjected to sunlight. Carbon monoxide does not react in the same way, but it
is toxic.
Honda utilizes appropriate air/fuel ratios and other emissions control systems
to reduce the emissions of carbon monoxide, oxides of nitrogen, and
hydrocarbons. Additionally, Honda fuel systems utilize components and control
technologies to reduce evaporative emissions.
The U.S. and California Clean Air Acts, and Environment and Climate Change
Canada (ECCC)
U.S. EPA, California, and Canadian regulations require all manufacturers to
furnish written instructions describing the operation and maintenance of
emission control systems.
The following instructions and procedures must be followed in order to keep
the emissions from your Honda engine within the emission standards.
ENGLISH
9
Tampering and Altering
NOTICE
Tampering is a violation of federal and California law.
Tampering with or altering the emission control system may increase emissions
beyond the legal limit. Among those acts that constitute tampering are: ·
Removal or alteration of any part of the intake, fuel, or exhaust
systems. · Alterations that would cause the engine to operate outside its
design parameters.
Problems That May Affect Emissions
If you are aware of any of the following symptoms, have your engine inspected
and repaired by your authorized Honda Power Equipment dealer.
· Hard starting or stalling after starting. · Rough idle. · Misfiring or
backfiring under load. · Afterburning (backfiring). · Black exhaust smoke or
high fuel consumption.
Replacement Parts
The emissions control systems on your new Honda engine were designed, built,
and certified to conform with EPA, California (models certified for sale in
California), and Canadian emissions regulations. We recommend the use of Honda
Genuine parts whenever you have maintenance done. These original-design
replacement parts are manufactured to the same standards as the original
parts, so you can be confident of their performance. Honda cannot deny
coverage under the emission warranty solely for the use of non-Honda
replacement parts or service performed at a location other than an authorized
Honda dealership; you may use comparable EPA certified parts, and have service
performed at non-Honda locations. However, the use of replacement parts that
are not of the original design and quality may impair the effectiveness of
your emissions control system.
A manufacturer of an aftermarket part assumes the responsibility that the part
will not adversely affect emissions performance. The manufacturer or rebuilder
of the part must certify that use of the part will not result in a failure of
the engine to comply with emissions regulations.
Air Index
An Air Index Information label is applied to engines certified to an emission
durability time period in accordance with the requirements of the California
Air Resources Board.
The bar graph is intended to provide you, our customer, the ability to compare
the emissions performance of available engines. The lower the Air Index, the
less pollution.
The durability description is intended to provide you with information
relating the engine’s emission durability period. The descriptive term
indicates the useful life period for the engine’s emission control system. See
your EMISSION CONTROL SYSTEM WARRANTY (page 15) for additional information.
DESCRIPTIVE TERM
Moderate
Intermediate
Extended
APPLICABLE TO EMISSION DURABILITY PERIOD
50 hours (080 cc inclusive) 125 hours (greater than 80 cc)
125 hours (080 cc inclusive) 250 hours (greater than 80 cc)
300 hours (080 cc inclusive) 500 hours (greater than 80 cc) 1000 hours (225
cc and greater)
Maintenance
As the power equipment engine owner, you are responsible for completing all
required maintenance listed in your owner’s manual. Honda recommends that you
retain all receipts covering maintenance on your power equipment engine, but
Honda cannot deny warranty coverage solely for the lack of receipts or for
your failure to ensure that all scheduled maintenance has been completed.
Follow the maintenance schedule on page 6. Remember that this schedule is
based on the assumption that your Honda engine product will be used for its
designed purpose. Sustained high-load or high-temperature operation, or use in
dusty conditions, will require more frequent service.
10
ENGLISH
Specifications GC160
Length x Width x Height
Dry weight Engine type Displacement [Bore x Stroke] Oil capacity Fuel tank
capacity Cooling system Ignition system PTO shaft rotation
GC190
Length x Width x Height
Dry weight Engine type Displacement [Bore x Stroke] Oil capacity Fuel tank
capacity Cooling system Ignition system PTO shaft rotation
13.3 x 14.7 x 13.0 in (337 x 372.5 x 331 mm)
25 lb (11.5 kg) 4-stroke, overhead cam, single cylinder
9.8 cu-in (160 cm3) [2.5 x 2.0 in (64 x 50 mm)] 20 oz (0.58 L) 0.48 gal (1.8
L)
Forced air Transistorized magneto
Counterclockwise
13.6 x 14.7 x 13.0 in (345 x 372.5 x 331 mm)
29 lb (13.2 kg) 4-stroke, overhead cam, single cylinder
11.4 cu-in (187 cm3) [2.7 x 2.0 in (69 x 50 mm)] 20 oz (0.58 L) 0.48 gal (1.8
L)
Forced air Transistorized magneto
Counterclockwise
Tuneup Specifications
ITEM Spark plug gap
Valve clearance (cold) Other specifications
SPECIFICATION
MAINTENANCE
0.028 ~ 0.031 in (0.7 ~ 0.8 mm)
Refer to page 8.
IN: 0.15 ± 0.04 mm EX: 0.20 ± 0.04 mm
See your authorized Honda dealer
No other adjustments needed.
Wiring Diagrams
WITH OIL ALERT
[1] [2] [3] [4] [5] [1] SPARK PLUG [2] IGNITION COIL [3] IGNITION SWITCH [4] OIL LEVEL SWITCH [5] OIL ALERT UNIT
CONSUMER INFORMATION
DISTRIBUTOR/DEALER LOCATOR INFORMATION
United States, Puerto Rico, and U.S. Virgin Islands: Visit our website:
www.engines.honda.com
Canada: Call (888) 9HONDA9 [888 946-6329] or visit our website: www.honda.ca
Honda PUBLICATIONS These publications will give you additional information for
maintaining and repairing your engine.
Quick Reference Information
ITEM Fuel
Type
Engine Oil Type
Carburetor Spark plug Maintenance
Idle Speed Type Before each use First 5 hours Subsequent
DESCRIPTION Unleaded gasoline with a pump octane rating of 86 or higher (page 7). SAE 10W-30, API SJ or later, for general use. Refer to page 7. 1,400 ± 150 rpm BPR6ES (NGK) Check engine oil level. Refer to page 7. Check air filter. Refer to page 7. Change engine oil. Refer to page 7. Refer to the maintenance schedule on page 6.
Shop Manual
Parts Catalog
This manual covers complete maintenance and overhaul procedures. It is
intended to be used by a skilled technician. Available through your Honda
dealer or visit engines.honda.com.
This manual provides complete, illustrated parts lists. Available through your
Honda dealer.
ENGLISH
11
AVOIDING FUEL-RELATED PROBLEMS
GC ENGINE POWERED PRODUCTS When properly maintained, your Honda powered
product should provide years of trouble-free operation. This includes the fuel
system. However, gasoline can quickly deteriorate (in as little as 30 days)
causing starting or running problems and, in some cases, damage to the fuel
system. Most fuel-related problems can be avoided by following the precautions
listed below. Fuel system damage and engine performance
problems resulting from deteriorated gasoline are not covered by the
DISTRIBUTOR’S LIMITED WARRANTY.
Follow These Precautions to Prevent Most Fuel-Related Problems
During the Operating Season
Reason
Do not use gasoline containing more than 10% ethanol (E10). Not all automotive gasoline is safe to use in your power product.
Higher levels of ethanol in gasoline attract water, and can corrode or damage the fuel system and cause performance problems.
Store gasoline in a clean, plastic, sealed container approved for fuel
storage.
Store your fuel supply container away from direct sunlight; if the container
has a vent, keep it closed.
A plastic container eliminates the risk of rust and metallic contaminants from
a metal container entering the fuel system.
Gasoline will deteriorate faster when exposed to air and sunlight.
Purchase only enough gasoline to last for 1 to 2 months (about 30 to 60 days).
If you purchase enough gasoline to last for more than 60 days, add a fuel
stabilizer to your storage container when you fill it.
Gasoline deteriorates with age so try to avoid storing it for long periods,
especially in summer heat.
Fuel stabilizer will extend the shelf life of gasoline, but it will not
reconstitute stale fuel.
Keep your product’s fuel tank full of fresh fuel when not in use.
If the fuel tank is only partially filled, air in the tank will promote fuel deterioration.
Keep the air filter clean and properly serviced. Check it before each use.
A properly maintained air filter will help prevent dirt from entering the carburetor. The small passages inside the carburetor can become blocked.
1 to 3 Months Before Next Use
If you did not add fuel stabilizer to your fuel storage container when you
filled it up, fill your product’s fuel tank with fresh gasoline.
Add fuel stabilizer to the product’s fuel tank according to the stabilizer
manufacturer’s instructions.
Run the engine outdoors for 10 minutes.
Reason
If the fuel tank is only partially filled, air in the tank will promote fuel
deterioration.
Fuel stabilizer will extend the life of gasoline, but it will not reconstitute
stale gasoline. This makes sure treated gasoline has replaced untreated
gasoline throughout the fuel system.
More Than 3 Months Before Next Use
Use a siphon pump (commercially available) and siphon the fuel out of the fuel
tank into an approved gasoline container and then drain the carburetor. (see
Figure 13, page 3). Do not allow gasoline to remain in your product’s fuel
tank for more than 3 months (about 90 days) of inactivity.
Reason
All fuel stabilizers have a shelf life. It is good practice to empty the fuel
system for long term inactivity.
12
CUSTOMER SERVICE INFORMATION
Servicing dealership personnel are trained professionals. They should be able
to answer any question you may have. If you encounter a problem that your
dealer does not solve to your satisfaction, please discuss it with the
dealership’s management. The Service Manager, General Manager, or Owner can
help. Almost all problems are solved in this way.
If you are dissatisfied with the decision made by the dealership’s management,
contact the Honda Regional Engine Distributor for your area. You can find
their name, address, and phone number using the dealer/distributor locator on
our website at www.engines.honda.com
If you are still dissatisfied after speaking with the Regional Engine
Distributor, you may contact the Honda Office as shown below.
<Honda’s Office> When you write or call, please provide this information:
· Equipment manufacturer’s name and model number that the engine is mounted on
· Engine model, serial number, and type (see page 9) · Name of dealer who sold
the engine to you · Name, address, and contact person of the dealer who
services
your engine · Date of purchase · Your name, address and telephone number · A
detailed description of the problem
United States, Puerto Rico, and U.S. Virgin Islands:
American Honda Motor Co., Inc. Power Equipment Division Customer Relations
Dept. 4900 Marconi Drive Alpharetta, GA 30005-8847
Or telephone: 770-497-6400, 8:30 a.m. –
7:00 p.m. ET
Canada:
Honda Canada, Inc. 180 Honda Blvd, Markham, ON L6C 0H9
or visit: www.honda.ca
Telephone: (888) 9HONDA9 Toll free
888-946-6329
Facsimile: 877-939-0909 Toll free
DISTRIBUTOR’S WARRANTIES
The applicable warranty is the warranty policy in effect in the country where
the warranty service is provided.
Distributor’s Limited Warranty United States, Puerto Rico, or the U.S. Virgin Islands
PRODUCTS COVERED BY THIS WARRANTY:
LENGTH OF WARRANTY: (FROM DATE OF ORIGINAL PURCHASE)
PRIVATE/
COMMERCIAL/RENTAL/
RESIDENTIAL (1)
INSTITUTIONAL (2)
GC Series Engines
24 months
3 months
(1) Private Residential: Used in maintaining owner’s primary and/or secondary
residence. Any other use, including but not limited to informal “for hire”
use, is considered commercial/rental/institutional.
(2) Honda GC general purpose engines are not covered by this warranty when
installed on concession type vehicles.
To Qualify for this Warranty:
The Honda general purpose engine must be purchased from a Honda general
purpose engine dealer authorized to sell that product in the United States,
Puerto Rico, or the U.S. Virgin Islands. This limited warranty applies to the
first retail purchaser and each subsequent owner during the applicable
warranty time period.
What American Honda Will Repair or Replace Under Warranty:
American Honda will repair or replace, at its option, any part that is proven
to be defective in material or workmanship under normal use during the
applicable warranty time period. Warranty repairs and replacements will be
made without charge for parts or labor. Anything replaced under warranty
becomes the property of American Honda Motor Co., Inc. All parts replaced
under warranty will be considered as part of the original product and any
warranty on those parts will expire coincident with the original product
warranty.
To Obtain Warranty Service:
You must take your Honda general purpose engine, or the equipment in which it
is installed, together with proof of original retail purchase date, at your
expense, to a Honda engine dealer authorized to sell that product in the
United States, Puerto Rico, or the U.S. Virgin Islands, during their normal
business hours. To locate a dealer near you, visit our web site at
http://engines.honda.com and click on FIND A DEALER.
If you are unable to obtain warranty service, or are dissatisfied with the
warranty service you receive, take the following steps: First, contact the
owner of the dealership involved; normally this should resolve the problem.
However, if you should require further assistance, write or call the Power
Equipment Customer Relations Department of American Honda Motor Co., Inc.
Exclusions:
This engine warranty does not include the following:
1. Any damage or deterioration resulting from the following:
– Neglect of the periodic maintenance as specified in the engine owner’s
manual
– Improper repair or maintenance
– Operating methods other than those indicated in the engine owner’s manual
– Damage caused by the product on which the engine is installed
– Damage caused by conversion to, or use of, fuel other than the fuel(s) that
the engine was originally manufactured to use, as set forth in the engine
owner’s manual and/or warranty booklet
– The use of non-genuine Honda parts and accessories, other than those
approved by Honda (other than recommended lubricants and fluids) (does not
apply to the emissions warranty unless non-genuine part used is not comparable
to Honda part and was cause of the failure)
– Exposure of the product to soot and smoke, chemical agents, bird droppings,
sea water, sea breeze, salt or other environmental phenomena
– Collision, fuel contamination or deterioration, neglect, unauthorized
alteration, or misuse
– Natural wear and tear (natural fading of painted or plated surfaces, sheet
peeling and other natural deterioration)
2. American Honda is an engine supplier to original equipment manufacturers
(OEMs) to power their products, such as pressure washers, lawn mowers, log
splitters, etc. In the case where an OEM supplies parts, including emission
related parts (e.g. muffler), please refer to the OEM for warranty coverage
and support.
3. Consumable parts: Honda does not warrant parts deterioration due to normal
wear and tear. The parts listed below are not covered by warranty (unless they
are needed as a part of another warranty repair): – Spark plug, fuel filter,
air cleaner element, clutch disc, recoil starter rope – Lubricant: oil and
grease
4. Cleaning, adjustment, and normal periodic maintenance work (carburetor
cleaning and engine oil draining).
5. Use of the Honda general purpose engine for racing or competition.
6. Any engine that is part of a product that has ever been declared a total
loss or sold for salvage by a financial institution or insurer.
Disclaimer of Consequential Damage and Limitation of Implied Warranties:
American Honda disclaims any responsibility for loss of time or use of the
engine, or the equipment in which the engine is installed, transportation,
commercial loss, or any other incidental or consequential damage. Any implied
warranties are limited to the duration of this written limited warranty. Some
states do not allow limitations on how long an implied warranty lasts and/or
do not allow the exclusion or limitation of incidental or consequential
damages, so the above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights, which vary from state to state.
PWL50372-R
ENGLISH
13
Distributor’s Warranty Canada
Honda Canada Inc., for and on behalf of Honda Motor Co. Ltd., Tokyo, Japan,
gives the following written warranty on each new General Purpose Engine
manufactured by Honda Motor Co. Ltd., Japan, distributed in Canada by Honda
Canada Inc. and sold as part of the original equipment of machinery or
equipment when such machinery or equipment is manufactured in Canada. Whenever
used herein, the word “Honda” refers to Honda Canada Inc. and/or Honda Motor
Co. Ltd. as appropriate from the context.
Honda warrants that each new Honda General Purpose Engine will be free, under
normal use and maintenance, from any defects in material or workmanship for
the relevant warranty period set forth below. If any defects should be found
in a Honda General Purpose Engine within the relevant warranty period,
necessary repairs and replacements with a new part or the Honda equivalent
shall be made at no cost to the consumer for parts and labour (except for
labour charges due to the presence of an attachment), when Honda acknowledges
that such defects are attributable to faulty material or workmanship at the
time of manufacture.
WARRANTY PERIOD
Warranty coverage commences from the original date of sale or when the unit is
first put into use as a demonstrator. The following warranty applies to power
products purchased at retail or placed into rental service on or after August
1, 2011.
MODEL NON-COMMERCIAL COMMERCIAL RENTAL CONCESSION
GC160 GC190
24 months
3 months
3 months
NONE
NOTE: Concession use refers to Go Karts, etc.
THIS WARRANTY COVERS:
a) Any Honda General Purpose Engine purchased from a Honda general purpose
engine dealer or distributor authorized to sell that product in Canada.
b) Any factory installed part (except normal maintenance parts referred to in
“THIS WARRANTY DOES NOT COVER”); and
c) Any General Purpose Engine on which required maintenance services have been
performed as prescribed in the Owner’s Manual.
THIS WARRANTY DOES NOT INCLUDE THE FOLLOWING:
1. Any damage or deterioration resulting from the following:
Neglect of the periodic maintenance as specified in the engine owner’s
manual
Improper repair or maintenance Operating methods other than those
indicated in the engine owner’s
manual Damage caused by the product on which the engine is installed
Damage caused by conversion to, or use of, fuel other than the fuel(s)
that the engine was originally manufactured to use, as set forth in the engine
owner’s manual. The use of non-genuine Honda parts and accessories, other
than those approved by Honda (other than recommended lubricants and fluids)
(does not apply to the emissions warranty unless non-genuine part used is not
comparable to Honda part and was cause of the failure) Exposure of the
product to soot and smoke, chemical agents, bird droppings, sea water, salt or
other corrosive environments Collision, fuel contamination or deterioration,
neglect, unauthorized alteration, or misuse Natural wear and tear (natural
fading of painted or plated surfaces, sheet peeling and other natural
deterioration) 2. Consumable parts: Honda does not warrant parts deterioration
due to normal wear and tear. The parts listed below are not covered by
warranty (unless they are needed as a part of another warranty repair):
Spark plug, fuel filter, air cleaner element, clutch disc, recoil starter
rope Lubricant: oil and grease 3. Cleaning, adjustment, and normal periodic
maintenance work (carburetor cleaning and engine oil draining).
4. Use of the Honda general purpose engine for racing or competition.
5. Any engine that is part of a product that has ever been declared a total
loss or sold for salvage by a financial institution or insurer.
THE OWNER’S OBLIGATION In order to maintain the validity of this DISTRIBUTOR’S
WARRANTY, the required maintenance services as set forth in the Owner’s Manual
must be performed at the proper intervals and detailed receipts and records
retained as proof.
TO OBTAIN WARRANTY SERVICE You must take your Honda General Purpose Engine, at
your expense, during normal service hours, to the authorized Honda Power
Products dealer or the dealer designated by the manufacturer of the machinery
or equipment powered by the Honda engine. If you are unable to obtain or are
dissatisfied with the warranty service you receive, first contact the owner of
the dealership involved; this should resolve the problem. If you require
further assistance, contact Honda Canada Inc., at the address shown under
Customer Service Information (page 13).
REPLACEMENT PARTS WARRANTY New Honda Genuine replacement parts sold to a
consumer or installed by an authorized Honda power equipment dealer which are
not covered by the DISTRIBUTOR’S WARRANTY are warranted for a period of one
year from date of purchase for normal use, or 3 months for rental or
concession use provided, however, that this Replacement Parts Warranty does
not apply to any replacement parts modified, used with, or installed on a
power product for which the replacement parts were not intended. Electrical
components that are not installed by the dealer (sold over the counter) are
not covered by warranty.
ENTIRE WRITTEN WARRANTY This DISTRIBUTOR’S WARRANTY is the only and the entire
written warranty given by Honda for Honda General Purpose Engines. No dealer
or his agent or employee is authorized to extend or enlarge on these
warranties on behalf of Honda by any written or verbal statement or
advertisement.
DISCLAIMER To the extent the law permits, Honda disclaims any responsibility
for loss of time or use of the General Purpose Engine, transportation or
towing costs or any other indirect, incidental or consequential damage,
inconvenience or commercial loss.
NOTICE TO CONSUMER The provisions contained in these written warranties are
not intended to limit, modify, take away from, disclaim or exclude any
warranties set forth in or the operation of The Consumer Products Warranties
Act, 1977 (Saskatchewan), The Consumer Product Warranty and Liability Act (New
Brunswick), The Consumer Protection Act (Quebec), or any other similar
provincial or federal legislation.
PRIVACY STATEMENT The owner information submitted may be used by Honda and its
related companies, their dealers and service providers to communicate
marketing, product and service information to you. If you prefer not to
receive marketing information, please contact us at
1-888-946-6329.
14
ENGLISH
EMISSION CONTROL SYSTEM WARRANTY
Your new Honda Power Equipment engine complies with the U.S. EPA, Environment
Canada, and State of California (models certified for sale in California only)
emission regulations. American Honda Motor Co., Inc. provides the emission
warranty coverage for engines in the United States and its territories. Honda
Canada Inc. provides the emission warranty for engines in the 13 provinces and
territories of Canada. In the remainder of this Emission Control System
Warranty, American Honda Motor Co., Inc. and Honda Canada Inc. will be
referred to as Honda.
CALIFORNIA EXHAUST AND EVAPORATIVE EMISSIONS
CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Honda are pleased to explain the
exhaust and evaporative emissions (“emissions”) control system warranty on
your 2021 and later Honda Power Equipment engine. In California, new equipment
that use small off-road engines must be designed, built, and equipped to meet
the State’s stringent anti-smog standards. Honda must warrant the emissions
control system on your power equipment engine for the periods of time listed
below provided there has been no abuse, neglect, or improper maintenance of
your small off-road engine or equipment leading to the failure of the
emissions control system.
Your emissions control system may include parts such as the carburetor or
fuel-injection system, the ignition system, catalytic converter, fuel tanks,
fuel lines (for liquid fuel and fuel vapors), fuel caps, valves, canisters,
filters, clamps and other associated components. Also included may be hoses,
belts, connectors, and other emission-related assemblies (see adjacent column
for additional covered parts).
Where a warrantable condition exists, Honda will repair your power equipment
engine at no cost to you including diagnosis, parts and labor.
repairs and must be provided without charge to the owner. A list of warranted
parts is shown at the bottom of this column. All emission related parts are
under warranty for the remainder of the warranty period. Normal maintenance
items, such as spark plugs and filters, that are on the warranted parts list
are warranted up to their required replacement interval only.
Honda will also replace other engine components damaged by a failure of any
warranted part during the warranty period. Honda cannot deny coverage under
the emission warranty solely for use of non-Honda replacement parts or service
performed at a location other than an authorized Honda dealership; however,
use of a part that is not functionally identical to the original equipment
part in any respect that may in any way affect emissions (including
durability) could result in denial of coverage. If such a non-Honda
replacement part is used in the repair or maintenance of your engine, and an
authorized Honda dealer determines it is defective or causes a failure of a
warranted part, your claim for repair of your engine may be denied. If the
part in question is not related to the reason your engine requires repair,
your claim will not be denied.
TO OBTAIN WARRANTY SERVICE:
You must, at your own expense, take your Honda Power Equipment engine or the
product on which it is installed, along with your sales registration card or
other proof of original purchase date, to any Honda Power Equipment dealer who
is authorized by Honda to sell and service that Honda product during their
normal business hours. Claims for repair or adjustment found to be caused
solely by defects in material or workmanship will not be denied because the
engine was not properly maintained and used.
If you are unable to obtain emission warranty service or are dissatisfied with
the warranty service you received, contact the owner of the dealership
involved. Normally this should resolve your problem. However, if you require
further assistance, contact the Honda office in your region:
EXCLUSIONS:
MANUFACTURER’S WARRANTY COVERAGE:
The exhaust and evaporative emissions control system on your Honda power
equipment engine is warranted for two years. If any emissions-related part on
your Honda power equipment engine is defective, the part will be repaired or
replaced by Honda.
OWNER’S WARRANTY RESPONSIBILITY:
· As the power equipment engine owner, you are responsible for the performance
of the required maintenance listed in your owner’s manual. Honda recommends
that you retain all receipts covering maintenance on your power equipment
engine, but Honda cannot deny warranty coverage solely for the lack of
receipts or for your failure to ensure the performance of all scheduled
maintenance.
· As the power equipment engine owner, you should however be aware that Honda
may deny you warranty coverage if your power equipment engine or a part has
failed due to abuse, neglect, improper maintenance, or unapproved
modifications.
· You are responsible for presenting your power equipment engine to a Honda
Power Equipment servicing dealer as soon as the problem exists. The warranty
repairs shall be completed in a reasonable amount of time, not to exceed 30
days.
If you have any questions regarding your warranty rights and responsibilities,
you should contact the Honda office in your region:
Failures other than those resulting from defects in material or workmanship
are not covered by this warranty. This warranty does not extend to emission
control systems or parts that are affected or damaged by owner abuse, neglect,
improper maintenance, or unapproved modifications.
This warranty does not cover replacement of expendable maintenance items made
in connection with required maintenance service after the item’s first
scheduled replacement as listed in the maintenance section of the product
owner’s manual, such as: spark plugs and filters.
DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES:
American Honda Motor Co., Inc. and Honda Canada Inc. disclaim any
responsibility for incidental or consequential damages such as loss of time or
the use of the power equipment, or any commercial loss due to the failure of
the equipment; and any implied warranties are limited to the duration of this
written warranty. This warranty is applicable only where the California, U.S.
EPA, or Environment Canada emission control system warranty regulation is in
effect.
EMISSION CONTROL SYSTEM WARRANTY PARTS:
SYSTEMS COVERED BY THIS WARRANTY:
PARTS DESCRIPTION:
American Honda Motor Co., Inc. Power Equipment Customer Relations 4900 Marconi
Drive
Alpharetta, Georgia 30005-8847 Telephone:
888-888-3139
Email: powerequipmentemissions @ahm.honda.com
Honda Canada Inc.
Power Equipment
Customer Relations
or
180 Honda Blvd. Markham, ON, L6C 0H9
Telephone: 888-946-6329
YOUR WARRANTY RIGHTS AND OBLIGATIONS
Fuel Metering Evaporative
Carburetor assembly (includes starting enrichment
system), Oxygen sensor, Throttle body,
Engine temperature sensor, Engine control module, Fuel injector, Fuel
regulator, Intake manifold
Fuel tank, Fuel cap, Fuel lines (for liquid and fuel vapors), Carbon canister,
Canister mounting
brackets, Fuel line fittings, Fuel strainer, Fuel valve, Fuel pump, Fuel hose
joint, Canister purge port connector
Other States, U.S. territories, and Canada:
In other areas of the United States and in Canada, your engine must be
designed, built, and equipped to meet the U.S. EPA and Environment Canada
emission standards for spark-ignited engines at or below 19 kilowatts.
Specific Honda products that do not meet the California emissions regulations
can be identified by a “California: Not for sale or use” or “California: Only
for use in Farming or Construction Equipment” decal.
Exhaust
Air Induction Ignition
Catalyst, Exhaust pipe, Muffler (with catalyst), Exhaust manifold
Air cleaner case, Air cleaner element
Flywheel comp., Flywheel magneto, Ignition pulse generator, Crankshaft
position sensor,
Power coil, Ignition coil assembly, Ignition control module, Spark plug cap,
Spark plug
All of the United States and Canada:
The exhaust and evaporative emissions control system on your Honda power
equipment engine sold in the United States and Canada is warranted for two
years from the date of delivery to the ultimate purchaser or the length of the
Honda Distributor’s Limited Warranty, whichever is longer. This warranty is
transferable to each subsequent purchaser for the duration of the warranty
period.
If any emissions-related part on your Honda power equipment engine is
defective, the part will be repaired or replaced by Honda. All defective parts
replaced under this warranty become the property of Honda. Only Honda approved
replacement parts may be used in the performance of any warranty
Crankcase Emission Control
Crankcase breather tube, Breather valve assembly, Oil filler cap
Miscellaneous Parts
Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.
- Covered up to the first required replacement only. See the Maintenance Schedule on page 6.
PWL50975-V
ENGLISH
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References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>