dormakaba PK3720-T Electronic Hotel Locks Installation Guide

dormakaba PK3720-T Electronic Hotel Locks

Product Information

Specifications

• Product Name: Saflok RT/RT Plus
• Models: ASM, ESM, ASM Auto Deadbolt Mortises & Cylindrical Models
• Backset: 23/8 and 23/4
• Stand Alone Models: 79S
• Ambiance RX Ready Models: 79R
• Ambiance RX Models: 79Z, 79Y, 79Q
• Escape Return Model: 79N

Product Usage Instructions

1. Introduction and Disclaimers

These instructions are for maintenance professionals or lock installers familiar with safety practices.

2. Checklist and Exploded Views

2.1 Parts and Tools List

Each lockset includes an outside lever handle. Additional parts and tools are provided in the hardware bag.

2.2 ASM/ESM Inside Trim Assembly

Assemble the inside trim components according to the provided instructions.

3. Installation of Standard ASM or ESM Models

Follow the steps outlined in the manual for installing standard
ASM or ESM models.

3.1 Check the Mortise Handing

Verify the mortise handing before installation to ensure proper orientation.

3.2 Install the Strike

Properly install the strike component as per the instructions.

3.3 Install the Mortise

Install the mortise securely into the doorframe following the provided guidelines.

3.4 Install the Outside Housing & Inside Trim Assembly without key override

Mount the outside housing and inside trim assembly according to the manual.

3.5 Reversing the Outside Lever

If needed, reverse the outside lever following the reversal instructions in the manual.

4. Installing the Mechanical Override Model

If using the mechanical override model, follow the additional installation steps provided in the appendices.

FAQs

• Q: What should I do if I encounter issues during installation?
  • A: For technical assistance, call 1-800-999-6213 for help with troubleshooting and support.
• Q: Are there any special considerations for outdoor installations?
  • A: For outdoor installations, make sure to order gasket 033-512017-1 to ensure proper sealing.

Note: This installation Guide is for Saflok RT and RT Plus lock. Images of the lock may vary depending on installed options.

©2022 Saflok. All trademarks and registered trademarks are the property of their respective owners.

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PK3720_T 09-22

Introduction and Disclaimers

IMPORTANT

Please read and follow all directions carefully.
Target Audience
These instructions are designed for use by maintenance professionals or lock installers who are familiar with common safety practices and competent to perform the steps described. Kaba is not responsible for damage or malfunction due to incorrect installation however arising.
Definition of Terms In these instructions, the term ASM refers to American Standard Mortise, and ESM refers to European Slim Mortise, and ADB refers to Autodeadbolt Mortise.
Technical Assistance For technical assistance, call: 1 800 999 6213
IMPORTANT Carefully inspect windows, doorframe, door, etc. to ensure that the recommended procedures will not cause damage. dormakaba standard warranty does not cover damages caused by installation.
For all mortise models the gap between the mortise front plate and the strike must not exceed 1/4 ”
IMPORTANT

Door

Door Frame

Mortise

Max. 1/4″
CAUTION Wear safety glasses when making the holes.

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3

Checklist and Exploded Views

2.1 Parts and Tools List
Each lockset includes: (A) Ouside lever handle (or)
Parts for Mechanical override model only: (A1) Outside lever handle (B1) Outside housing (C1) Cylinder plug (D1) Cylinder (E1) Cylinder cap (E2) Instruction sheet “How to attach lever on lock” (B) Outside housing (C) Battery holder with 3 AA Alkaline batteries (D) Mortise (ASM only shipped assembled with face plate (P) and 2 x 8-32 x 1/4″ screws (D12)) (or) Parts for cylindrical models (see illustrations in appendix B): – cylindrical latch (see Section B.2) – cylindrical unit assembled with one pair of screws & 3 spacers – four (4) other pairs of screws & three (3) spacers in hardware bag – additional extension spring – storeroom function locking screw and nut (E) Inside trim assembly, details depend on lock model (see 2.2, 2.3, 2.4) (N) Outdoor gasket included in cylindrical latch locks only. Order separately for locks with mortise. ESSENTIAL FOR OUTDOOR INSTALLATIONS P/N: 033-512017-1

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PK3720_T 09-22

2 Checklist continued
Parts inside hardware bag:
(C1) 1x Cylinder plug (for K model only) (E1) 1x Cylinder cap (for K model only) (F) 1x Thumbturn (hex) spindle (G) 1x Square spindle (H) 1x Torx-head screw (I) 3x Mounting screws (10-24, 1/8 Hex Head) or (12-24, 1/8″ Hex Head for recent models only) (J) 2x Machined screws (12-24X 1/2″ Philips) & 2 wood screws (#12 X 1″ Philips) (K) 1x Strike kit (screws, strike and ASM or Cylindrical dustbox) (L) 1x Extension spring (M) 1x Parts required to control thumbturn motion for (ASM and ESM Storeroom, ASM Office See appendix A3 & A4) (S) 3x Spacers (Y) 4x Pairs of Flat Head Screws 10-24 (for cylindrical only, see appendix B door thickness table) (Z) 3x Spacers (for cylindrical only, see appendix B door thickness table)
Tools Required:
· Safety glasses · 1/2″ (13mm) chisel · 1/8″ (3mm) drill bit · 1/4″ (6.5mm) drill bit (ESM only) · 1/2″ (13mm) drill bit · 3/4″ (22mm) drill bit or hole saw · 1″ (25.4mm) drill bit or hole saw · Drill · Awl or center punch · 2 1/8″ (54mm) hole saw (Cylindrical Only) · Hammer Rubber mallet · Small flat screwdriver · Torx screwdriver (T-15) (760 Series) · Phillips screwdriver (#2) · Fine steel file · Mortising machine · Router · Mortise face plate router template · Adjustable square · Tape measure · Pencil · Tape · Installation Jig (Recommended) · Lock Template · Cleaning supplies (drop cloth, vacuum) · 1/8″ Allen Key · 5/64″ Allen Key
IMPORTANT
For doors more than 2 1/2″ thick up to 3 3/4″, order the appropriate hardware bag to receive the correct length of spindles and mounting screws. Part# 062-512868-XXX; (XXX = choice of finish).
For outdoor installations, order gasket 033-512017-1. Gasket comes standard with cylindrical locks and ultra finish locks.

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5

2 Exploded Views

2.2 ASM/ESM (For Cylindrical, see Appendix B)

N

UX

V

B

F G A

C

W

E

S

D I

J
S D12
L
J P
K

H C1

B1

A1

D1

E1

Notes: American Standard Mortise illustrated.

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2 Exploded Views

2.3 Autodeadbolt ASM Inside Trim Assembly

NOTE:

E

The inside trim assembly (E) for autodeadbolt models includes

the parts (E3, E4, E5, E17)shown, assembled at the factory.

For ASM Office and ASM/ESM Store-room models, only some of the parts (E) are used. See instructions in Appendix A.

Parts (E3, E4, E5, E17) also available separately (kit #062-

510484-K) to convert the standard lock to Autodeadbolt ASM,

ASM Office or ASM/ESM Storeroom functions.

E5

E4 E3 E17

Fully assembled view

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7

Installation of Standard ASM or ESM Models

(for cylindrical see Appendix B)

3.1 Check the Mortise Handing Compare the mortise with the diagram below. If the mortise is the correct handing for the door, continue with step 3.2.
IMPORTANT
Refer to Appendix A.1 to change the handing of a field-reversible mortise.
ASM

Door Handing (Top View) Right Hand (RH)

For LH (left hand) and RHR (right hand reverse)
ESM

For RH (right hand) and LHR (left hand reverse)

Left Hand (LH) Right Hand Reverse (RHR)

For LH (left hand) and RHR (right hand reverse)

For RH (right hand) and LHR (left hand reverse)

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Saflok RT/RT Plus Installation Guide

Left Hand Reverse (LHR)

0432-CPR-00072-06.01 EN 12209: 2003/AC:2005
ESM MORTISE

dormakaba Canada Inc. 7301 Decarie Blvd. Montreal Quebec Canada H4P 2G7
18
3S510G3H010 None

0432-CPR-00072-06.01 EN 12209: 2003/AC:2005
ASM MORTISE

dormakaba Canada Inc. 7301 Decarie Blvd. Montreal Quebec Canada H4P 2G7
18
3S510G4H010 None

PK3720_T 09-22

3 Installation of Standard ASM or ESM Models
(for cylindrical see Appendix B)

3.2

Install the Strike

1. Align the paper template on the door frame at the desired

handle height (

), and along the vertical center line of

the mortise (CL), which is also the center line of the door

edge, allowing for any bumpers on the door frame.

4. Position the strike against the door frame and align it with the mounting screw holes. Trace the outline of the strike.

IMPORTANT Respect applicable building codes regarding handle height.
Note that the centerline of an ESMmortise does NOT pass through the screw holes on the strike.

(CL)

5. Remove material from within the strike outline so that the strike will be flush with the door frame.

2. Mark the locations of the dust box cutout and mounting screws for the strike.
3. Create the dust box pocket and chisel out the strike contour in the door frame, and drill the pilot holes for the mounting screws (dimensions and depths marked on template).

6. For ASM, install the dust box (optional for wood door frames, required for metal door frames), and check the strike handing on the template. For ASM and ESM install the strike using the screws provided. Use wood screws for wood frames and machined screws for steel frames.

Saflok RT/RT Plus Installation Guide

IMPORTANT
When strike is installed on wood frames under one inch thick, wood screws supplied are not adequate. use screws of efficient length to engage the structural stud behind the frame. Use only the strike and dust box supplied. Use of non-approved parts may void the warranty.

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9

3 Installation of Standard ASM or ESM Models
(for cylindrical see Appendix B)

3.3 Install the Mortise (for cylindrical, see Appendix B)

IMPORTANT

If using the installation jig to prepare the door, refer to the instructions provided with the jig, then proceed with step 4 below.

ESM Strike

(CL) Door

4. Prepare the cut-outs for the mortise in the edge of the door using a mortising machine, router and chisel (for dimensions, refer to template).
Ensure clearance is provided for moving latch parts as indicated on the template.

1. Mark the handle (

) height

on the edge of the door, as de-

termined directly from the

strike.

ASM Strike

For ASM, the axis of rotation of the handle is level with the bottom lip of the strike.

For ESM, the axis of rotation of

the handle is 11/4″ above the bot-

tom lip of the strike.

11/4″

2. Align the template along the (ESM) vertical center line of the mortise (CL) at the desired handle height, and tape it to the door. Mark all holes and cutouts for the mortise in the edge of the door and remove the template.

3 2

RH/LHR (ASM shown) LH/RHR
5. Drill the holes in the sides of the door (for dimensions, refer to template).
Drill from both sides of the door to prevent unsightly damage.
6. For ASM only, check the bevel of the mortise. If adjustment is required, loosen bevel screws (R) and adjust mortise front plate angle to match the bevel of the door. Retighten screws.
For models 79R, 79Z, 79Y, 79Q slide the ajar switch cable of the mortise (V) through the hole at the top of the mortise pocket. The cable must go through the outside of the door for connection in the next step.
Install the mortise with 2 screws (J). Use wood screws for wood doors and machined screws for steel doors.

Install mortise faceplate (P) with the two 8-32 x 1/4″ screws provided (D12).

4

Hole at the

VR

JP

5

top Mortise

Pocket

3. Locate the two sets of vertical fold lines on the template allowing you to adjust the positioning of the template depending on the bevel of the door.

D12

R

Logo

If the door has no bevel, fold the template along the solid lines. Align the fold with the edge of the door and mark the holes for the lock. Repeat on the other side of the door.
If the door has a 3º bevel, fold and align the dashed line marked “H” on the template with the higher-beveled edge of the door and mark the lock holes on that side of the door. Repeat on the side with the lower-beveled edge using the dashed line marked “L”. Remove the template.

IMPORTANT
The ESM faceplate must be installed so you can read the logo (see arrow in figure above right-side-up for proper operation.)

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3 Installation of Standard ASM or ESM Models
(for cylindrical see Appendix B)

3.4 Install the Outside Housing and Inside Trim Assembly Without Key Override (for locks with mechanical key override please refer to section 4).
A- For Mortise

U

X

V

E

For models 79R, 79Z, 79Y, 79Q slide the 2 spindles (F & G) onto the hub of the mortise but leave a gap between the door and the back of the lock. Connect the ajar cable from the housing (U) to the ajar switch cable of the mortise (V). Push the lock to the face of the door ensuring that the cable connection (U) to (V) remains in the door hole, and that the cable for the outside housing antenna (X) protrudes through the hole to the inside of the door.
CAUTION
Ensure no cables are pinched on assembly.
5. On the inside trim assembly turn the lever to the correct horizontal rest position for the handing of the door. Install the tension spring (L) between the handle (E6) and the post (E7).
E6

1. Install the gasket (N) (if required) on the outside housing prior to assembly, aligning the notch in the gasket with the battery compartment. See page 4 for gasket information.

E7 L
6. Place the grommets (E14) as shown on the image of the inside trim (E). Use screws (E15) and the flat washers (E16) and fasten to the RFID module (E13) to the inside trim assembly (E).

Outdoor Gasket
Notch
2. Insert the slotted end of the square spindle (G) into the outside lever hub until it locks, at an angle of 45º. (The spindle can be removed by pulling on it, if oriented incorrectly.)
Square Spindle Position
correct incorrect
3. Insert the thumbturn spindle (F) in the upper hub of the outside housing. (It will clip in place.)
IMPORTANT If installing the lock with mortise outdoors, order the proper gasket (See page 4).
For doors more than 2 1/2″ thick, order the appropriate hardware bag to receive the correct length of spindles and mounting screws. (See page 4)
4. Place the outside housing on the door so that the spindles engage the hubs on the mortise.
For models 79N see appendix C
Saflok RT/RT Plus Installation Guide

IMPORTANT Apply only for models 79Z, 79Y, 79Q. Normally assembled at the factory E13

E16

E14

E15

W

IMPORTANT
For Autodeadbolt ASM, ASM Office and ASM/ESM Storeroom models, refer to Appendix A.2, A.3, A.4 at this point.

7. Put the thumbturn (T) in a vertical position. Place 3 spacers (S) on the door (for recent models only) and place the inside trim assembly on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever.
S

I
T S

I

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3 Installation of Standard ASM or ESM Models
(for cylindrical see Appendix B)

For models 79Z, 79Y, 79Q connect the outside housing antenna cable (X) to the inside trim antenna cable (W). For the 79R model leave the outside housing antenna cable (X) in the door hole.
CAUTION
Ensure no cables are pinched on assembly.
Fasten to the outside housing using the three 1/8″ hex drive mounting screws (I). Install the screws without tightening. Verify the inside lever and thumbturn operates smoothly. If not move the inside and outside housings slightly. Then tighten the screws.

X

W

S

F G

I

I

T

S I

C
3.5 Reversing the Outside Lever (for series without Mechanical Override)
The lever is field reversible. If the handing is incorrect, insert a small pick or flat screwdriver in the hole in the hub as shown. Gently pry back the spring clip inside the hub, and remove the handle.
Access Hole

8. Assemble the lever on the outside housing, in the horizontal rest position appropriate to the handing of the door. Simply push the lever onto the tube until it clicks in place. If more force is required, use a rubber mallet. Test the attachment of the handle by pulling smartly on it. (For locks with mechanical override, see section 4 p.12)

9. Three AA Alkaline batteries should already be installed in the battery holder (C). Insert the battery holder into the outside housing and secure it using the 6-32 x 5/16″ (7.9mm) Torx drive screw (H).

cut-away view IMPORTANT

If the lock makes a continuous buzzing noise or the red LED lights continuously, reset the electronics by removing the battery holder for ten seconds then reinsert it.

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Installation of Mechanical Override Model

4.1 Parts and Tools List Tools Required: Cylinder (D1, provided with lock) or equivalent
(L1)*

( M1 ) Small flat scewdriver (less that 1/8″)

• for recodable cylinder key #1 should be used as L1. See section 11 for more information.

Diagram of lock:

(A1) (B1) (C1) (D1) (E1)

Outside Lever handle Outside housing Cylinder plug Cylinder Cap

(F1) (G1) (H1) (I1) (J1)

Inside drive hub Nylon washer Spring washer Drive tube Lever catch

(K1) Override shaft (O1) Set screw cylinder plug

(B1) Front

Back

(F1)
(I1) (J1)
Facing view of drive tube: (E) (I1)
(G1) (H1)
(J1)
Saflok RT/RT Plus Installation Guide

(K1) Override Shaft

PK3720_T 09-22

(A1) (E1)
(D1) (O1) (C1)
(I1) (K1) (J1)
13

4 Installation of Mechanical Override Model

Upon unpacking, the lock housing with mechanical override should look like the diagram below with:

(N1)
(G1)
(J1) (D1)

The small indents on the cross of the override shaft in line horizontally
The nylon washer and the spring washer on the drive tube (I1)
The lever catch in the out position
Cylinder

IMPORTANT
Important: Assemble the lever, cylinder and lock components before affixing the entire unit to the door.

(N1) (J1) (G1)

(K1) (I1)

(D1) (L1)

4.2 Preparing the outside housing for the installation of the lever handle

1. Insert the cylinder (D1) to be used as a tool, or an equivalent tool, to rotate the override shaft (K1) and turn it clockwise until it stops so that the two small indents (N1) on the cross are now vertically in line. (Fig.1)

2. Push in the lever catch (J1) firmly. (see Fig. 2) to be flush with drive tube diameter

Fig. 1

Indents (N1)

Fig. 2

Override

In verticle

(I1)

Shaft

position

(K1)

(J1)

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Saflok RT/RT Plus Installation Guide

lever catch (J1)

(K1)

Push lever catch (J1) in

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4 Installation of Mechanical Override Model

4.3 Preparing the lever handle and cylinder for installation
3. Insert the cylinder (D1) without key (L1) into the lever handle (A1) (see Fig.3)

Fig. 3

(D1)

4.4 Steps to attach the lever handle to the lock housing *NOTE: the position of the key is very important
6. Right-handed Lever handle: Turn the key (L1) aproximately 100º clockwise so that it is in the vertical position and the recess entry for key is in the top position. (See Fig. 6)
Fig. 6

(A1)

4. Put the cylinder plug (C1) into the lever (A1) (see Fig.4) Fig. 4

(L1) Recess entry for key in the top position
Left-handed lever handle: Turn the key (L1) approximately to 100º clockwise so that it is in the vertical position and the recess entry for key is in the bottom position. (See Fig. 7)
Fig. 7

(A1) (C1)

(L1) Recess entry for key in the bottom position

5. Insert key (L1) into cylinder (D1). Hold plug (C1) in position. (See Fig. 5).
Fig. 5
(L1)

IMPORTANT
The key (L1) and the recess entry for key must be in the positions shown in Figs 6 & 7 before placing the lever handle on the housing or the lever and the override mechanism will not work
Troubleshooting:
If you have assembled the lever and housing with the key (L1) in the wrong position, the key (L1) will get stuck. To remove the key (L1), turn it so that it is in the vertical position and insert a small flat screwdriver (M1) (see page 17) into the hole under the lever handle to push Lever Catch (J1) in (Fig.2). Remove lever, remove key. If it is still stuck, turn the key 90º clockwise to the horizontal position and push the Lever Catch (J1) in again with the small screwdriver (M1). Remove key (L1).

CAUTION
If the lever is not assembled with the key in the position shown in Fig. 6 & Fig. 7, the inside mechanism of the lock could be damaged if the lever is rotated and forced.

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15

4 Installation of Mechanical Override Model

4.5 Attaching the Lever Handle to the Lock (with the key as shown in Fig. 6 & Fig. 7)
7. Fit the lever handle (A1) onto the drive tube (I1). It should rest approximately 1/16″ from the body of the housing. If not, wiggle and jiggle key (L1) to align cylinder (D1) with override shaft (K1) (See Fig. 8)
If the lever catch (J1) can’t be pushed close to the housing, it is probably not pushed in. Push it in. (see fig 2 page 13)
If the lever catch (J1) is stuck, the override shaft (K1) is in the wrong position. (see fig 2 page 13) The two small indents (N1) on the cross of the override shaft (K1) must be vertically aligned as in fig 2 page 13

IMPORTANT
If it is not possible to turn the key (L1) counter-clockwise to complete this step, the spring washer (H1, see page 12) may be too tense: Hit the lever carefully with a rubber mallet to loosen the spring washer (H1). (you may want to cover the lever handle (A1) with a cloth or other material to protect the finish of the metal)

9. Remove the key (L1). The lock will look as shown in Fig.10.

Fig. 10

right-handed lock

Fig. 8

right-handed lock

(A1)
(L1) Recess entry for key in TOP Position
left-handed lock

left-handed lock

(L1) (A1)
Recess entry for key in BOTTOM Position
8. Press the lever (A1) firmly against the housing while turning the key (L1) counterclockwise (this applies to both right-handed and left-handed locks) until it is in the horizontal position. (Fig. 9)

Fig. 9

right-handed lock (Housing)

(A1) (L1)

left-handed lock

Gently check the rotation of the lever handle (A1). It should easily rotate approximately 45º.
Troubleshooting:
Right-handed Lock: Turn the lever handle (A1) clockwise without forcing it. If it stops at approximately 15º, it was not assembled correctly as shown in step 6 (Fig. 6 & 7). Do not try to force it to turn. Release the lever handle (A1). Insert the small screwdriver (M1, page 16) into the small hole on the underside of the lever handle (A1) and push in the lever catch (J1) see page 13. Re-do steps 2, 3, 4 & 5.
Left-handed Lock: Turn the lever handle (A1) counterclockwise without forcing. If it stops at approximately 15º, it was not assembled correctly as shown in step 6 (Fig. 6 & 7). Do not try to force it to turn. Release the lever handle (A1). Insert the small screwdriver (M1, page 16) into the small hole on the underside of the lever handle (A1) and push in the lever catch (J1) see page 13. Re-do steps 2, 3, 4 & 5.

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4 Installation of Mechanical Override Model

4.6 Verify the attachment of the lever handle
IMPORTANT
Very Important: To verify that the lever handle has been correctly attached to the housing:
10. Remove key (L1)
11. Insert a small flat screwdriver (tool M1, page 12) into the hole on the underside of the lever handle (A1) and push in the lever catch (J1) as per fig 11.
12. Pull on the lever handle (A1).
You should not be able to remove the lever handle (A1). If it comes off of the housing, you did not assemble the lock correctly. Return to steps 2, 3, 4 & 5 and make sure that the lever (A1) looks like Fig. 10 and repeat this verification process. (Step 10)

Fig. 11

(A1)

washer (H1), until the handle (A1) moves freely back to its horizontal position when turned slowly.
4.9 Test the mechanical override function
IMPORTANT This test can only be performed when the lock is not affixed to the door.
17. Without using the key (L1), turn the lever handle (A1) clockwise (for Right-handed locks) or counter-clockwise (for Left-handed locks). The inside drive hub (F1) should not rotate when the handle (A1) turns. (Fig. 14)
Fig. 14
(A1)

(M1) Small screwdriver or equivalent tool
4.7 Adjust the lever feel 13. If applicable, to reduce the lever play, using the 5/64 allen
key (P1), tighten the set screw (O1) while pushing the lever against the front housing. Make sure the lever rotates properly after tighting the set screw (O1). See fig 12.

(F1) inside drive hub does not move
18. With the lever handle (A1) in the horizontal position, insert the key (L1) into the cylinder (D1) and turn it clockwise until it stops. (This applies to both Right and Left-handed locks, see Fig.15)
Fig. 15

Fig. 12

(L1)

(A1)

4.8 Test the movement of the lever handle (remove the key (L1) in cylinder (D1))
14. Turn the handle (A1) clockwise (for a right-handed lock) or counter- clockwise (for a left-handed lock)
15. Release the handle (A1) slowly. It should return freely to its horizontal position. (Fig.13)

Fig. 13

(A1)

19. Hold the key (L1) in stopped position (should be a bit more than vertical) and turn the lever handle (A1) clockwise (for Right-handed locks) or counter-clockwise (for Left-handed locks). The inside drive hub (F1) should rotate in the same direction as the lever handle (A1) when it is turned. (Fig. 16)
Fig. 16

Cylinder (J)

16. If the handle (A1) doesn’t easily return to its original position, the spring washer (H1) (page 12) is probably too tight. Use a rubber mallet to hit the lever (A1) carefully against the housing to reduce the tension of the spring

(F1) inside drive hub rotates

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4 Installation of Mechanical Override Model

Test the Mechanical Override Function (continued)
IMPORTANT
Verify the functionality of the mechanical override after the lock is installed on the door: (Door must be opened)
20. With the door open, insert key (L1) in cylinder (D1) and turn it clockwise until it stops.
21. Hold the key (L1) in stopped position (should be a bit more than vertical) and turn the lever handle (A1) (clockwise for right-handed and counter-clockwise for left-handed locks). The latch must retract.
22. Extend deadbolt and repeat the above operation (turn key (L1) clockwise until it stops), latch and deadbolt must retract completely.
4.10 Cover the keyhole & cylinder with the cap
23. The cap (E1) has a small groove on one edge (to allow ease of removal) this should be facing down. Insert bottom snap of cap (E1), in handle hole below the cylinder (D1). With a small screwdriver, push the top snap of the cap down while pushing the cap (E1) into place to cover the keyhole (Fig. 17)

4.11 How to change lock cylinders 25. Loosen the set screw (01) to free the lever using Allen Key
(P1) (Approx. 1/4 turn). See fig 12 page 16
26. Remove the cap (E1) from the lever handle (A1) (see step 24, Fig. 18).
27. Insert key (L1).
28. Turn the key (L1) clockwise until it stops.
29. Release key (L1).
30. Use a small flat screwdriver to push in the lever catch (J1) through the small hole underneath the lever handle (A1) (Fig. 19).
Fig. 19

Fig. 17

(A1)

(L1)

(A1)

Hole below cylinder
Bottom snap (First)

Top snap (Second) (E1)
Push (Third) Groove facing down

24. To remove the cap (E1), insert a small flat screwdriver into the groove and gently pry the cap off, being careful not to damage it. (You may want to cover the bottom of the lever to protect the finish from being scratched through the process of removing the cap). (Fig.18)

Fig. 18

(M1) Small screwdriver or equivalent tool

31. Pull the lever handle (A1) off of the lock housing (be careful not to lose the cylinder plug (C1)).
32. Replace the old cylinder with the new one in the lever handle (A1). Only the same kind of cylinder with 2 grooves in a cross in the end of the cylinder plug, could be used on the locks. (Fig. 20)

Fig. 20

2 Grooves in cross

(D1) (A1)

(M1)

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Saflok RT/RT Plus Installation Guide

(E1)

(A1)
PK3720_T 09-22

4 Installation of Mechanical Override Model

How to change lock cylinders (continued) 33. Re-insert the cylinder plug (C1) (Fig. 21)
Fig. 21
(C1) (A1)

IMPORTANT
The Key Override itself does not retract the latch or deadbolt. Do not use too much force when turning the key as this may damage the unit. To retract the latch, turn the key clockwise until it stops, and turn the lever handle (A1). See page 15
WARNING The lever handle must stay in the horizontal position when turning the key (do not try to turn the key while turning the handle) or the override mechanism will not work.
IMPORTANT
Always keep the door open while installing and verifying the functionality of the lock with the keycard or key override. Do not close the door until you are certain that you have installed the unit correctly.

34. While holding the cylinder (D1) and plug (C1) in place, insert the key (L1) (see Fig. 22)
35. Turn the key (L1) approximately 100º clockwise
36. Repeat the steps 1 to 9 to attach the lever handle (A1) to the lock housing. (see Fig. 22)
Fig. 22
Right-handed lock

(L1)

(A1)

Left-handed lock

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19

4 Installation of Mechanical Override Model

4.12 The Recodable Cylinder with 3 different keys
IMPORTANT
Read the following instructions before using any of the 3 keys supplied
The recodable cylinder can be operated with three different keys. The keys are numbered 1, 2 & 3, and each key is labeled and supplied in a separate plastic bag. It is very important to use them in order.

• Always read the label instructions on the label before using a key.

Fig. 24

Right-handed lock Left-handed lock

CAUTION
The use of key #2 automatically cancels the function of key #1, and the use of key #3 automatically cancels both keys #1 and #2.
If key #3 is used first, it will immediately make keys #1 and #2 unusable.
Once a key is cancelled, it can’t be reactivated unless the cylinder itself is re-pinned.

39. Turn the key back counter-clockwise until it is in the horizontal position.

Fig. 25

Right-handed lock

Fig. 23

Key #1

cylinder

Left-handed lock

Key #2 (cancels key #1)

Key #3 (cancels keys #1 and #2)

40. Remove the key.

Now the lock should work with key #2, and key #1 has been cancelled.

*Test: Try to use key #1 in the lock. It should no longer work.

How to change lock combination from key #2 to key #3

41. Insert key #3 into cylinder.

How to change lock combination from key #1 to key #2:
37. Insert key #2 into cylinder.

42. Turn the key clockwise until it stops.
43. Turn the key back counter-clockwise until it is in the horizontal position.

38. Turn the key clockwise until it stops (see Fig. 24) for both left-handed and right-handed locks.

44. Remove the key.
Now the lock should work with key #3, and key #2 has been cancelled.

*Test: Try to use key #2 in the lock. It should no longer work.

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APPENDIX A.1 Reversing the Mortise Handing on ASM 1 1/4″ Face Plate Only

A.1.1 Reversible ASM 1. Place the mortise on a flat surface.
2. Partially extend the deadbolt:

For Autodeadbolt ASM, rotate hub (D4) until the deadbolt (D5) is fully retracted. The deadbolt will extend approx. 1/16″ from the mortise case.

For normal ASM, rotate hub (D4) using a screwdriver, until the deadbolt (D5) extends approximately 1/4″.
D4

1/16″ D5

1/4″ D4
D5

Proceed to step 3.

Hold the deadbolt (D5) gently. Press and release the auxiliary latch (D6). You should feel the deadbolt trigger and begin to extend under the force of the spring.
D5 (hold gently)
D6 (press and release)

Release the deadbolt (D5) gently. It should extend to approximately 5/16″ and stop. If the deadbolt extends past this point, gently press it in until it locks at a protrusion of approximately 5/16″ or start step 2 again.
5/16″ D5

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21

APPENDIX

A.1 Reversing the Mortise Handing on ASM 1 1/4″ Face Plate Only

A.1.1 Reversible ASM (continued)
3. Push in the latch bolt (D7) to the middle of its stroke, and hold it there.

6. Pull out the latch bolt (D7), until it just clears the front plate. (Note: If you remove the bolt completely, you must turn it 90° to re-insert it.)

1

Lock Position 2

Unlock Position

D7

D7

D7

180°

Use a small screwdriver to Push in the latchbolt to the lift unlock mechanism. end of the stroke, and hold it
there.

7. Rotate the latch bolt (D7) 180°. Re-insert it to the end of its stroke.

4. Hold the latch (D7) inside the mortise, and insert the tail-

piece retaining tool (D8, part #027-510382 available sepa-

rately) so that the tailpiece (D10) will not drop inside the

D7

mortise case. Hold the tool and the latch with one hand,

and slide up the tailpiece using a small screwdriver.

D10 D7

8. Holding the retaining tool (D8) in place, re-engage tailpiece (D10) with the latch bolt (D7). There may be some play required to align the parts. Remove the tool (D8).

D8 (part #027-510382)

D10 D7

5. Continue to hold the retaining tool (D8). Release the latch

bolt (D7) and keep the anti-friction latch (D9) toward the

D8

flat side of the latch bolt so that the bolt extends fully.

9. Release the latch to the middle of the stroke and hold it there. Use a small screwdriver to push the lock mechanism back to the locked position.
D7

IMPORTANT

D8

D9

The lock mechanism has to be horizontal on the locked posi-

tion

22

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APPENDIX A.1 Reversing the Mortise Handing on ASM 1 1/4″ Face Plate Only

10. Release the latch bolt (D7). Position the latch bolt so that the bottom tooth of the anti-friction latch (D9) remains inside the mortise case as shown.

2. If deadbolt is projected, retract the deadbolt (D5) as shown by turning the hub (D4) with a small screwdriver, then push in the latch bolt (D7) to the end of its stroke.

IMPORTANT
If the tooth of (D9) is outside the mortise, you will not be able to re- assemble the faceplate on the mortise.

D4

D5

D9 (tooth)

D7

D7

mortise

D9

bottom view

D7

A.1.2 Reversible ESM
1. Remove the mortise faceplate, and place the mortise on a flat surface for the following steps.

3. Release the latch bolt, and guide anti-friction latch (D9) against the flat side of the latch bolt so that it will slide out of the mortise beyond its normal throw.
D9

LOGO

mortise

D7

D7

bottom view

D9

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APPENDIX A.1 Reversing the Mortise Handing on ASM 1 1/4″ Face Plate Only

4. Using a small screwdriver, slide up the locking pin (D11). Pull out and remove the latch bolt (D7), rotate it 180°, and reattach it.

6. Push in the latch bolt (D7) to the end of its stroke.

D7

D11

D7

7. Release the latch bolt (D7) while positioning the anti-friction latch (D9) so that it will remain inside the mortise. Ensure the bottom tooth of the anti-friction latch (D9) remains inside the mortise case as shown.

180°

D9 (tooth)

5. Re-insert the rotated latch bolt (D7) until it stops. Push down the locking pin (D11) to lock the latch bolt in the mortise.
D11

mortise

D7 bottom view

D7

D9

IMPORTANT

D7

If the bottom tooth of (D9) is outside the mortise, you will

NOT be able to re-assemble the face plate on the mortise.

The ESM face plate must be installed so you can read the logo.

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APPENDIX A.2 Additional steps for Autodeadbolt ASM

Do the following INSTEADOFpage 10, step 6:
5. If not already installed at the factory, put the thumbturn in the vertical position and install all four (4) parts (E) as shown, on the inside trim assembly.

Place the 3 spacers (S) on the door. Place the inside trim assembly on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever. Fasten to the outside housing using the three 1/8″ hex head mounting screws (I).

If applicable apply the privacy thumbturn sticker as shown. If

in doubt as to the direction of the arrow, press the auxiliary

latch (D6) to extend the deadbolt, and verify in which direc-

tion to rotate the thumbturn to reach the horizontal (priva-

E4

cy) position.

E3

E17

E5

Install clip E17 diagonally on hub

Turn the thumbturn all the way to the right for a RHinstallation (arrow on E3 points UP), or all the way to the left for a LHinstallation (arrow on E3 points DOWN). The thumbturn should stop in the vertical position, and the stopper cam (E3) will be in the position illustrated below.
D6

RH/LHR LH/RHR
S I
I T S
I

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25

APPENDIX A.3 Additional steps for ASM Office
Do the following BEFORE placing the inside trim assembly on the door (page 10, step 7): Install only parts (E4 and E5) as shown, on the inside trim assembly.
Install E4 onto E5, then slide both parts onto the thumbturn.
E5

E4
APPENDIX A.4 Additional steps for ASM/ESM Storeroom
Do the following BEFORE placing the inside trim assembly on the door (page 10, step 7): Put the thumbturn in the vertical position and install only parts (E17, E3 and E5) as shown, on the inside trim assembly. The notch on the stopper cam (E3) must engage the tab on the plate (E5), so that the thumbturn is locked in the vertical position.
Stopper Cam E3 to be assembled in position shown. The thumbturn should be locked in the vertical position

E5
Install clip E17 diagonally on hub

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Saflok RT/RT Plus Installation Guide

E3 E17

E4
PK3720_T 09-22

APPENDIX B Installing Cylindrical Models 23/8″ & 23/4″ Backset

B.1 Install the Strike
Follow the same steps as for a mortise model strike (see page 8, all steps in section 3.2). Note that the handle height is aligned with the center of the strike.
IMPORTANT
For cylindrical latch models, ensure the dead-locking pin will stop against the strike when the door is closed (see figure). An incorrect installation that permits the pin to slip inside the strike may result in a total lockout and will void the warranty of the complete lock mechanism.

Strike Kit

Correct

4

2

3

Incorrect
6

B.2 Install the Latch Follow the instructions on page 9, all steps in section 3.3.
Note that for cylindrical models, the axis of rotation of the handle is level with the center of the strike. Mark this height on the edge of the door in step 1 on page 8.
IMPORTANT Respect applicable building codes regarding handle height.
1. Drill the hole for the latch, and chisel out clearance for the latch plate according to the template.
2. Drill the holes for the cylindrical unit, thumbturn spindle, and lock mounting screws. Refer to template for dimensions and depths.
IMPORTANT Drill from both sides of the door to prevent unsightly damage.
3. Install the latch (O) using 1″ Phillips mounting screws. Position the deadlocking pin (Q) opposite to the closing direction as shown.
4. Install strike and strike dust box.
IMPORTANT
Use only the strike and strike box supplied. The use of nonapproved parts will result in a functionality problem and may void the warranty.
Saflok RT/RT Plus Installation Guide

4 5

Q

Closing

O

Direction

PK3720_T 09-22

27

APPENDIX B Installing Cylindrical Models 23/8″ & 23/4″ Backset

B.3 Install the Cylindrical Unit

The lock is factory shipped with spacers for doors of 1 3/4″ thickness. For doors of other thicknesses remove the two screws (06 of fig. 2) and as per table 1 install the required componants (06), (07) and (08) as indicated.
IMPORTANT
It is very important to assemble the spacers in position shown.

Fig. 1

HANDING

1. Lock with 2 DIFFERENT SPACERS (see fig. 2) The cylindrical Unit and Attachement Plate assembly is shipped assembled in the factory for 1 3/4″ door thickness (44mm) with 2 “07” spacers, 1 “08” spacer and 2 “06” 5/8″ LG (see fig.4) flat head screws.

Door Thickness Table 1
Door Thickness
1-3/8″ (35mm) to 1-9/16″ (40mm) 1-5/8″ (41mm) to 1-11/16″ (43mm) 1-3/4″ (44mm) to 1-13/16″ (46mm) 1-7/8″ (48mm) to 1-15/16″ (49mm) 2″ (51mm) to 2-1/16″ (52.5mm) 2-1/8″ (54mm) to 2-3/16″ (56mm) 2-1/4″ (57mm) to 2-5/16″ (59mm) 2-3/8″ (60mm) to 2-1/2″ (64mm)

Spacer
07
2 1 2 1 2 1

Spacer
08
1 1 2 2 2 3 3

Screw
06
3/8 (10mm) 1/2 (13mm) 5/8 (16mm) 5/8 (16mm) 3/4 (19mm) 3/4 (19mm) 7/8 (22mm) 7/8 (22mm)

Fig. 2 Attachement Plate
See 2
07 08

Screws 06

Cylindrical Unit Assembly

Fig. 3

Screw Length (Full Scale)

Length 3/8″

Length 1/2″

Length 5/8″

Length 3/4″

Length 7/8″

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APPENDIX B Installing Cylindrical Models 23/8″ & 23/4″ Backset

B.3 Install the Cylindrical Unit (con’t) 2. Insert the cylindrical unit from the outside of the door to-
wards the inside, so that it engages the latch as shown. This operation is to be done at B.5 step 4.
(outside)

Put the thumbturn in the vertical position so that the arrow on the disc (E11) points UP.
If installing as a Storeroom function lock, lift the plate (E12) until the hole in the plate is aligned with the hole in the disc (E11), and fasten the disc and the plate securely together with the screw (E10) and lock washer (E9) provided. The screw head MUSTtouch the surface of the disc for correct assembly.

E11 E11

cylindrical

E12

unit

latch

E10 E9 V

B.4 Inside Trim Assembly for Cylindrical
The inside trim assembly for cylindrical models includes parts assembled at the factory to control the motion of the thumbturn. An additional spring (E8) and locking screw (E10), packed separately, is added for storeroom applications (no privacy).
Do the following BEFORE placing the inside trim assembly on the door (page 10, step 7):
Install the additional tension spring (E8) between the plate (E12) and the post (E7), on the side opposite the lever handle spring installed in the last step.

E12
E8 E7

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APPENDIX B Installing Cylindrical Models 23/8″ & 23/4″ Backset

B.5 Install Outside Housing and Trim Assembly for Cylindrical
1. Insert the slotted end of the square spindle (G) into the outside lever hub until it locks, at an angle of 45º. (The spindle can be removed by pulling on it, if oriented incorrectly.)

4. Place the outside housing on the door so that spindle (F) engages the thumbturn hole and spindle (G).
For models 79Z, 79Y, 79Q connect the cable (X) to the cable (W – not shown).
For model 79R leave the cable (X) in the door.

Square Spindle Position correct incorrect

Make sure both cables are not pinched between the inside trim and outside lock on the face of the door. Engage hub of cylindrical unit. The cylindrical unit will engage the latch as shown in step 2 of B.3 (page 29).

2. Insert the thumbturn spindle (F) in the upper hub of the outside housing. (It will clip in place.)
3. Assemble the gasket onto the outside housing. Assemble the cylindrical plate assembly onto the outside housing.

X B1 – Lock Housing

Y- Cylindrical Plate Assembly F
N – Gasket

G

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APPENDIX B Installing Cylindrical Models 23/8″ & 23/4″ Backset
5. Put the thumbturn (T) in a vertical position. Assemble the 3 spacers (S) on the door (for recent models only). Place the inside trim assembly on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever. Fasten to the outside housing using the three 1/8″ hex drive mounting screws (I). Install the screws without tightening. Verify that the inside lever and thumbturn operates smoothly. If not, move the inside and outside housings slightly, then tighten the screws.

X SW

C
S I
I

T S

7. Testing the cylindrical lock: Follow all steps of page 16 but extension and retraction will be for latch only.

I

IMPORTANT

If the lock makes a continuous buzzing noise or the red LED lights continuously, reset the electronics by removing the battery holder for ten seconds, then reinsert it.

6. Three AA Alkaline batteries should already be installed in the battery holder (C). Insert the battery holder into the outside housing and secure it using the 6-32 x 5/16″ (7.9mm) Torx drive screw (H).

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31

APPENDIX C Escape Return Model (79N)
C.1 ASM, ESM & ADB Inside trim assembly for 79N. Note: 79N models are only for sale in Europe, where building codes allow. Use with mortise only. Note: The inside trim assembly (E) for ASM/ESM and ADB on 79N models includes the part (E3) as shown below.
The position of the stopper (E3) is very important.
E3 E3

Autodeadbolt Right Hand

Autodeadbolt Left Hand

ASM Right & Left Hand

C.2 Installation of extension spring on inside trim.
1. On the inside trim assembly turn the lever to the correct horizontal rest position for the handing of the door. install the extension spring (L) between the handle (E6) and post (E7).

2. Install the additional tension spring (E8) between the plate (E12) and the post (E7), on the side opposite the lever handle spring installed in the last step.

E6

E12

E7 L
E8
E7

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Installation Guide Lexicon

Letters for E MODEL

A

Outside lever E

B

Outside housing

C

Battery assembly

D

Mortise assembly

E

Inside trim assembly

F

Turn knob spindle

G

Square spindle

H

Torx head screw

I

3 Mounting screws

J

Machine screw 12-24×1/2 or 2 wood screws

K

Strike kit

L

Extension spring

M

Part required to control thumbturn motion

N

Outdoor gasket

O

Cylindrical latch and hardware

P

Face plate

Q

Latch deadlocking pin

R

Mortise 2 screws for bevel

S

3 Spacers

T

Turn knob inside trim

U

Cable ajar outside housing

V

Cable mortise ajar switch

W

Cable antenna inside trim

X

Cable antenna outside housing

Y

Cylindrical plate assembly

Letters for K MODEL

A1

Outside lever K

B1

Outside housing K

C1

Cylinder plug

D1

Cylinder

E1

Cylinder cap

E2

Instruction sheet attach lever on lock

F1

Inside drive hub

G1

Nylon washer

H1

Spring washer

I1

Drive tube

J1

Lever catch

K1

Override shaft

L1

Key

M1

Small flat screwdriver

N1

Small indent cross override shaft

O1

Set screw cylinder plug

P1

Allen Key 5/64″

Letters for inside trim

E3

Stopper

E4

Spring turn knob

E5

Turn knob plate

E6

Inside trim lever handle plate

E7

Inside plate tab to hook spring

E8

Pusher return spring

E9

Washer 6 star

E10 Screw 6-32

E11 Plate turn knob ( disc )

E12 Pusher assy ( plate )

E13 RFID Module

E14 Cable grommet

E15 Machine Screw # 6 x 5/16

E16 Flat washer # 6

E17 Retaining clip

Letters for mortise component

D2

Screw mortise

D3

Lock washer

D4

Dead bolt hub

D5

Dead bolt

D6

Auxiliary bolt

D7

Latch bolt

D8

Reversible tool

D9

Anti friction latch

D10 Latch bolt pusher

D11 ESM reversible pin

D12 Face Plate screw

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33

FCC and Industry Canada Compliance Statement

This device complies with FCC Rules Part 15 and with Industry Canada license- exempt RSS standard(s). Operation is subject to two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference that may be received or that may cause undesired operation.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC

Cet appareil numerique de la classe B est conforme a la norme NMB-003 du Canada.
Changes or modifications to this equipment not expressly approved by the party responsible for compliance (Triple+ Ltd.) could void the user’s authority to operate the equipment.
To comply with FCC and IC RF exposure compliance requirements, the device should be located at a distance of at least 20 cm from all persons during normal operation. The antennas used for this product must not be co-located or operated in conjunction with any other antenna or transmitter.
Le dispositif doit être placé à une distance d’au moins 20 cm à partir de toutes les personnes au cours de son fonctionnement normal. Les antennes utilisées pour ce produit ne doivent pas être situés ou exploités conjointement avec une autre antenne ou transmetteur.

Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

· Reorient or relocate the receiving antenna.

· Increase the separation between the equipment and receiver.

· Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

· Consult the dealer or an experienced radio/TV technician for help.

This Class B digital apparatus complies with Canadian ICES003.

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www.dormakaba.com

dormakaba USA Inc. Customer services & support 1.800.999.6213 / + 1.248.837.3700
General information: dormakaba.us Online consumable orders: www.saflokstore.com To access all of our easy steps, please visit our support website: www.dormakabalodgingsupport.com

PK3720

09-22

Subject to change without notice

References

• dormakaba lodging store - Ilco and Saflok Hotel Locks, Electronic Locks, Safes, Keycards, Encoders and Accessories

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