SOLUNA 6ROXQD Lithium Battery Pack User Manual

SOLUNA 6ROXQD Lithium Battery Pack

Specifications

• Model: 8VHU 0DQXDO
• Brand: /OLWKLXP %DWWHU 3DFN
• Version: 6ROXQD (26. 3DFN

Product Information

This product manual contains detailed instructions on how to use the product efficiently and effectively.

Product Usage Instructions

Operating Instructions
Follow these steps to operate the product:

1. Step 1: Ensure the product is properly connected to a power source.
2. Step 2: Refer to the specific functions you want to perform in the manual.
3. Step 3: Use the corresponding controls to operate the product.

Maintenance Instructions
To maintain the product, follow these guidelines:

1. Step 1: Regularly clean the product using a soft cloth.
2. Step 2: Avoid exposing the product to extreme temperatures or moisture.
3. Step 3: Store the product in a cool, dry place when not in use.

Frequently Asked Questions

• How do I troubleshoot common issues with the product?
  Refer to the troubleshooting section in the manual for guidance on resolving common issues.

• Can I use the product with other accessories?
  It is recommended to only use accessories approved for use with this product to ensure optimal performance and safety.

About this manual

This manual describes how to install the Soluna EOS-5K Pack battery. Please read this manual carefully before you start to install the product, and follow the instructions throughout the installation process. If you are not sure about any of the requirements, recommendations, or safety procedures described in this manual, please contact Soluna immediately for advice and clarification. The information included in this manual is accurate at the time of publication. However, with regards to the product design and technical specification updates, our company reserves the right to make changes at any time without prior notice. In addition, the illustrations in this manual are meant to help explain system configuration concepts and installation instructions. The illustrated items maybe different from the actual items at the installation location.

Safety precautions

Warning Signs
Warning signs are used to warn you about the conditions that may cause severe injury or damage to the device. They instruct you to exercise caution to prevent danger. The following table describes the warning signs used in this manual.

Safety instructions

For safety reasons, installers are responsible for familiarizing themselves with the contents of this manual and all warnings before performing installation.

General safety precautions
Failure to observe the precautions described in this section can cause serious injury to persons or damage to property, observe the following  precautions

1. Risks of explosion
   • Do not subject the battery pack to strong impacts.
   • Do not crush or puncture the battery pack.
   • Do not dispose of the battery pack in a fire.
2. Risks of fire
   • Do not expose the battery pack to temperatures in excess of 60°C.
   • Do not place the battery pack near a heat source, such as a fireplace.
   • Do not expose the battery pack to direct sunlight.
   • Do not allow the battery connectors to touch conductive objects such as wires.
3. Risks of electric shock
   • Do not disassemble the battery pack.
   • Do not touch the battery pack with wet hands.
   • Do not expose the battery pack to moisture or liquids.
   • Keep the battery pack away from children and animals.
4. Risks of damage to the battery pack
   • Do not allow the battery pack to come in contact with liquids.
   • Do not subject the battery pack to high pressures.
   • Do not place any objects on top of the battery pack.

Battery handling guide

• Use the battery pack only as directed.
• Do not use the battery pack if it is defective, appears cracked, broken or otherwise damaged, or fails to operate broken or otherwise damaged, or fails to operate.
• Do not attempt to open, disassemble, repair, tamper with, or modify the battery pack. The battery pack is not user serviceable.
• To protect the battery pack and its components from damage when trans- porting, handle with care.
• Do not impact, pull, drag or step on the battery pack.
• Do not subject it to any strong force.
• Do not insert foreign objects into any part of the battery pack.
• Do not use cleaning solvents to clean the battery pack.

Response to emergency situations

The Soluna EOS-5K Pack battery pack comprises multiple batteries that are designed to prevent hazards resulting from failures. However, SOLUNA cannot guarantee their absolute safety.

1. Leaking batteries
   If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. Electrolyte is corrosive and contact may cause skin irritation and chemical burns. If one is exposed to the leaked substance, do these actions:

2. Inhalation
   Evacuate the contaminated area, and seek medical attention immediately.

3. Eye contact
   Rinse eyes with flowing water for 15 minutes, and seek medical attention immediately.

4. Skin contact
   Wash the affected area thoroughly with soap and water, and seek medical attention immediately.

5. Ingestion
   Induce vomiting, and seek medical attention immediately.

6. Fire
   In case there is a fire, always have an ABC or carbon dioxide extinguisher.
   The battery pack may catch fire when heated above 150°C If a fire breaks out where the battery pack is installed, do these actions

   • Extinguish the fire before the battery pack catches fire.
   • If it is impossible to extinguish the fire but you have time, move the battery pack to a safe area before it catches fire.
   • If the battery pack has caught fire, do not try to extinguish the fire. Evacuate people immediately.
     If the battery catches fire, it will produce noxious and poisonous gases. Do not approach.

7. Wet batteries
   If the battery pack is wet or submerged in water, do not try to access it. Contact SOLUNA or your distributor for technical assistance.

8. Damaged batteries

   • Damaged batteries are dangerous and must be handled with extreme caution. They are not fit for use and may pose a danger to people or property.
   • If the battery pack seems to be damaged, pack it in its original container, and then return it to SOLUNA or your distributor.
   • Damaged batteries may leak electrolyte or produce flammable gas. If you suspect such damage, immediately contact SOLUNA for advice and information.

Qualified installers
This manual and the tasks and procedures described herein are intended for use by skilled workers only. A skilled worker is defined as a trained and qualified electrician or installer who has all of the following skills and experience:

• Knowledge of the functional principles and operation of on-grid systems.
• Knowledge of the dangers and risks associated with installing and using electrical devices and acceptable mitigation methods.
• Knowledge of the installation of electrical devices
• Knowledge of and adherence to this manual and all safety precautions and best practices.

Product Introduction

Soluna EOS-5K Pack is an LiFePO4 lithium battery product with BMS (battery management system). It is a battery module with CAN communication, under- voltage, over-voltage, over-current, over-temperature, under-temperature protection functions. It has the characteristics of high energy density, long life, safety and reliability and so on, and It is your trustworthy green environmental product.

Features

• Excellent safety performance.
• Long cycle life.
• Support for CAN-communication.
• Parallel interconnection of several systems.
• Number of expandable battery units.

Application

• Back-up power
• Micro-grid
• Home Energy Storage system

Outline Dimensions

Technical data

Physical Characteristics

Electrical Characteristics

Cycle life @ 25C

(under standard charge and discharge

conditions,charge 0.2C,discharge 0.2C)

| ****

?6000

DC Disconnect| Contactor

Fuse

Warranty
Please refer to SOLUNA WARRANTY CONDITIONS

BMS

Power consumption| <3W (work),

<100mW (sleep)

---|---

Monitoring parameters

| System Voltage System Current Cell Voltage

Cell temperature

Communication| CAN

Protection

| Over voltage Under Voltage Over current Over temperature

Under temperature

System Configuration

Operating Conditions

Installation Location| Indoor

Outdoor

---|---
Operating Temperature| -10~50 C
Operating Temperature (Recommended)| 15~30 C
Storage Temperature| -20~60 C
Humidity| 5%~95%
Altitude| Max. 2,000 m
Cooling Strategy| Natural Convection

Reliability & Certification

Certificates

| Cell:UL1642
---|---
Battery Pack:CE,RoHS,

IEC62619,UL1973

Transportation| UN38.3
Ingress Rating| IP54

Appearance

Connection port
User can see the connections port of Soluna EOS-5K Pack after the cover plat is opened, Please find the following pictures for details.

connection of multiple batteries

8| CAN2 dial switch| These DIP switches are used for the

connection of multiple batteries

9| Remote port| Power switch of BMS power supply

CAN communication interface definition (CAN1 &CAN2)

CAN 1:

RS485A

(WiFi)

| RS485B

(WiFi)

| 5V| CAN1H| CAN1L| GND| |

CAN 2:

(reserve)

| RS485B

(reserve)

Remark:

• CAN1 is used for BMS parameters monitoring
• CAN2 is used for inverter communication

LED lights definition

Remark: Please see below information for Indicator running state.

• Push button switch The white light will be on after pressing the button.
• Status indicator light light is always on if there is no alarm, the light will blink if the Soluna EOS-5K Pack has any warning.

Installation

The battery pack is too heavy for one to carry. Make sure that two or more persons are moving the battery pack together.

Unpacking the package

• Cut the packing tape and open the carton, and remove the EPE foam.
• Pull out the battery pack, and remove the Scaleboard, PE bag, Carton, EPE Foam.
  Number| Name| Remark
  ---|---|---
  1| Upper cover of packing case|
   2| EPE foam|
  3| Soluna EOS-5K Pack|
  4| PE bag|
  5| Lower cover of packing case|
   6| Accessories package|
  7| ****

QR code

| Users can scan the QR code on the package to obtain the

electronic user Manual

Packing lists

The following table lists the numbers of each item included. If anything is damaged or missing, contact SOLUNA or your distributor.

Installation materials
These installation materials shall be prepared by installers.

• Charging cables
•  Network cable

Installation location
We recommend that Soluna EOS-5K Pack is used in Soluna Home energy storage systems, if not, please Make sure that the installation location meets the following conditions:

• The building is designed to withstand earthquakes.
• The location is far away from the sea, to avoid salt water and humidity.
• The floor is flat and level.
• There are no flammable or explosive materials nearby.
• The ambient temperature is between 15 and 30°C.
• The temperature and humidity stays at a constant level.
• There is minimal dust and dirt in the area.
• There are no corrosive gases present, including ammonia and acid vapor.
  If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 15°C to 30°C. Frequent exposure to harsh temperatures may deteriorate the performance and lifetime of the battery pack.

Installation tools
The following tools are required to install the battery pack:

Remark:
Use properly insulated tools to prevent accidental electric shock or short circuits.

Safety gear
Wear the following safety gear when dealing with the battery pack. Installers must meet the relevant requirements of international standards, such as IEC 60364, or the domestic legislation.

Wiring specification
In order to standardize the wiring specification of Soluna EOS-5K Pack, the following requirements are required for connecting wires of Soluna EOS-5K Pack.

It is recommended to use 26 mm2 (3AWG)of conductor with double

insulation

| It is recommended to use Standard communication cable with shielding

function

|

It is recommended to use

0.5 mm2of Teflon wire

Installation method

The following three methods are recommended for Soluna EOS 5K Pack.

Wall hanging Mounting

• Step 1) Open the expansion screw holes on the wall. (the size of the opening hole is Figure 3.3 shown)
• Step 2) Mount the bracket to the wall with expansion screws.
• Step 3) Fix the product on the wall bracket with 10 PCS M6 screws. (Figure 3.4 as shown)

Floor mounting

• Step 1) Fix the bracket on the product with 4 PCS M6 screws. (Figure 3.6 as shown)
• Step 2) To open expansion screw holes on the floor. (the size of the opening hole is Figure 3.5 shown)
• Step 3) Fix the product on the floor with another 4pcs M6 screws.

Cabinet Mounting

• Step 1) Fix the U-box accessories to the product with 4pcs M6 countersunk head screws. (Figure 3.7 as shown)
• Step 2) Install the product inside of cabinet, make sure the mounting hole sizes are Figure 3.8 as shown.

CAN communication connection
Please find the following drawing for details.

Electrical connection

There are 2 ways to connect the battery with the inverter. The details as follows.

1. Single unit is connected to the inverter, Please find the following diagram for details.
   The “2” on the DIP switch of the first battery CAN2 port should be turned to the “ON” position.

2. Multiple units are connected to the inverter, Please find the following diagram for details.
   Remark:

3. The “2” on the DIP switch of the first battery CAN1 port should be turned to the “ON” position.

4. The “2” on the DIP switch of the last battery CAN1 & CANZ port should be turned to the “ON” position.

How to operate Soluna EOS-5K Pack

There are two ways to start Soluna EOS-5K Pack, Please see below information for details.

Starting mode 1 (Factory default )
Connect with pin2 & pin3 with metal connector first, then press the Metal button switch, the Soluna EOS-5K Pack will start to work within 25 seconds, it will stopped to output if there has no communications after 5 minutes

Starting mode 2
Install a switch between PIN1 and PIN2 on the metal connector, when the switch on, the Soluna EOS-5K Pack will start to work within 25 seconds, it will stopped to output if there has no communications after 5 minutes

Trouble shooting guideline

Please find the following table for details.

Issues| Led Indicator| Possible root cause| How to target the root cause| Solution
---|---|---|---|---
No communication between battery and inverter| Led is off| 1) Compatible inverter

firmware is not the latest reversion.

| Please check the inverter APP or LCD/LED for firmware reversion.| Update inverter’s firmware.
2) Battery firmware is not

matching with inverter manufacture.

| Please use canbus tool box or Soluna smart energy cloud to check firmware

reversion.

| Update battery’s firmware.
3) Installor didn’t choose

Soluna battery correctly on inverter side.

| Please check if the selection of battery is correct or not.| Reselect Soluna battery on inverter.
4) Communication cable

is loose or not correct.

| Please check the communication

cable status.

| Replug or change the communication

cable.

5. Terminal resistor dial incorrectly.| Check the position of resistor dail.| Redial the terminal resistor.
6. Inverter hardware fault.| Please change another inverter to try.| Contact with inverter manufacture.
7. Battery hardware fault.| Please change another battery to try.| Contact with Soluna for further action.
   Battery can’t be charged or discharged| N/A| 1) Inverter setting incorrect such as disable the charging or discharging, and time

setting, etc.

| Check the inverter setting.| reset the inverter setting.
2) Inverter can’t read Soluna battery type correctly.| Please check the battery type of

product and product name shown in inverter side.

| Contact with Inverter manufacture or Soluna for further action.
3) Inverter hardware fault.| Please change another inverter to try.| Contact with Inverter manufacture.
| | 4) Battery hardware fault.| Please change another battery to try.| Contact with Soluna for further action.
---|---|---|---|---
Battery is empty overdischarged| Led is off| 1) Off-grid installation-battery can’t be charged for over 2 weeks due to no production of PV system(rainning season, snow season, or PV system fault).| Check the battery voltage through the reserved service port. If EOS 5k is less than 40V, please turn off the battery and contact with Soluna.|

Contact with Soluna for further action.

2)Customer didn’t turn off the battery for over 2 weeks in the scenario such as:

A. Installation is not finished. B. System failure, not running.

| Check the battery voltage through the reserved service port. If EOS 5k is less than 40V, please turn off the battery and contact with Solunao| Contact with Soluna for further action.
3) The battery was stocked for over 2 years without charging.| Check the battery voltage through the reserved service port. If EOS 5k is less than 40V, please turn off the

battery and contact with Solunao

| Contact with Soluna for further action.
Battery is not working correct in parallel installation| N/A| 1) Battery communication cable is loose or

not correct.

| Check the communication cable

status.

| Replug or change the communication

cable.

2. Battery power cable is loose or not

connected correctly.

| Check the battery power cable.| Fasten the power cable .
3) Battery communication port resistor missing or wrong dial| Check the resisitor dailling.| Plug the communication port resistor or redial.
4) Battery firmware is not the latest.| Please use canbus tool box or Soluna smart energy cloud to check firmware reversion.| Update the firmware to the latest.
Battery wifi connecting failure| N/A| 1) The Wifi network is not compatible| Check the ender user network type.| Please choose only 2.4G wifi mode.
---|---|---|---|---
2) Connecting fail| APP will remind.| Please read the SOP of wifi setting up.
3) System establish failed due to S/N valid.| APP will remind.| Contact with Soluna for further action.
Minor Alarm message on Soluna monitoring system| | 1) Battery reach to 1st level alarm such as battery over voltage| No need further action.| Please ignore it, this alarm message is only used for inverter strategy. The power of charging/discharging will be reduced.
| | 2) Battery reach to 2nd level alarm such as battery over voltage| No need further action.| Please ignore it, this alarm message is only used for inverter strategy. The power of charging/discharging will be

limited.

Protection Alarm message on Soluna monitoring system| LED is blinking or yellow| 3) Battery reach to 3rd level alarm such as battery over voltage| 1) Please check the inverter LCD/LED or APP for the battery alarm information.

2)  Please check the Soluna smart energy cloud for battery alarm information.

| Battery will shut down, please contact with Soluna for further action

Contact us

We hope that this user manual has clearly demonstrated the product. If you still have any doubts or something not clear about it in the specifications, feel free contact to us please. we will do our best to support you!

• SOLUNA (Shanghai) Co., Ltd
• Add: No.3492 Jinqian Road, Shanghai, China 201406
• Tel: +86-21-57475835
• Email: sales@solunabattery.com
• Web: www.solunabattery.com

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