Soluna Franz 9.6K Pack LV Battery Instructions

Soluna Franz 9.6K Pack LV Battery

Product Information

Specifications

• Product Name: Battery Pack
• Usage: A power source for electronic devices
• Warnings: High voltage, risk of explosion, fire, and damage
• Not user-serviceable

Product Usage Instructions

• Before using the battery pack, carefully read and understand all safety precautions mentioned in the manual.
• Warning signs are crucial to prevent injury or damage. Ensure the battery polarity is connected correctly, keep away from flames, and children, and follow disposal guidelines.
• Installers must familiarize themselves with the manual and warnings. Avoid strong impacts, fire exposure, and contact with liquids.
• Use the battery pack as directed. Do not use if defective or damaged. Do not attempt to repair or modify the pack. Handle with care during transportation.
• In case of fire, avoid approaching. Contact appropriate technical support for wet or submerged batteries.

FAQ

• Q: Can I repair a damaged battery pack myself?
• A: No, the battery pack is not user-serviceable. Contact technical support for assistance.
• Q: What should I do if the battery catches fire?
• A: Do not approach the fire and seek help immediately. Avoid inhaling noxious gases.

About this manual
This manual describes how to install the Soluna Franz 9.6K Pack LV battery. Please read this manual carefully before you start to install the product, and follow the instructions throughout the installation process. If you are not sure about any of the requirements, recommendations, or safety procedures described in this manual, please contact Soluna immediately for advice and clarification. The information included in this manual is accurate at the time of publication. However, with regard to the product design and technical specification updates, our company reserves the right to make changes at any time without prior notice. In addition, the illustrations in this manual are meant to help explain system configuration concepts and installation instructions. The illustrated items may be different from the actual items at the installation location.

Safety precautions

Warning Signs
Warning signs are used to warn you about the conditions that may cause severe injury or damage to the device. They instruct you to exercise caution to prevent danger. The following table describes the warning signs used in this manual.

Safety instructions

For safety reasons, installers are responsible for familiarizing themselves with the contents of this manual and all warnings before performing installation.
General safety precautions

• Failure to observe the precautions described in this section can cause serious injury to persons or damage to property, observe the following precautions

Risks of explosion

• Do not subject the battery pack to strong impacts.
• Do not crush or puncture the battery pack.
• Do not dispose of the battery pack in a fire.

Risks of fire

• Do not expose the battery pack to temperatures over 60°C.
• Do not place the battery pack near a heat source, such as a fireplace.
• Do not expose the battery pack to direct sunlight.
• Do not allow the battery connectors to touch conductive objects such as wires.

Risks of electric shock

• Do not disassemble the battery pack.
• Do not touch the battery pack with wet hands.
• Do not expose the battery pack to moisture or liquids.
• Keep the battery pack away from children and animals.

Risks of damage to the battery pack

• Do not allow the battery pack to come in contact with liquids.
• Do not subject the battery pack to high pressures.
• Do not place any objects on top of the battery pack.

Battery handling guide

• Use the battery pack only as directed.
• Do not use the battery pack if it is defective, appears cracked, broken or otherwise damaged, or fails to operate broken or otherwise damaged, or fails to operate.
• Do not attempt to open, disassemble, repair, tamper with, or modify the battery pack.
• The battery pack is not user-serviceable.
• To protect the battery pack and its components from damage when transporting, handle it with care.
• Do not impact, pull, drag or step on the battery pack.
• Do not subject it to any strong force.
• Do not insert foreign objects into any part of the battery pack.
• Do not use cleaning solvents to clean the battery pack.

Response to emergencies
The Soluna Franz 9.6K Pack LV battery pack comprises multiple batteries that are designed to prevent hazards resulting from failures. However, SOLUNA cannot guarantee their absolute safety.

Leaking batteries

• If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas.
• Electrolyte is corrosive and contact may cause skin irritation and chemical burns. If one is exposed to the leaked substance, do these actions:

Inhalation

• Evacuate the contaminated area, and seek medical attention immediately.

Eye contact

• Rinse eyes with flowing water for 15 minutes, and seek medical attention immediately.

Skin contact

• Wash the affected area thoroughly with soap and water, and seek medical attention immediately.

Ingestion

• Induce vomiting, and seek medical attention immediately.

Fire
In case there is a fire, always have an ABC or carbon dioxide extinguisher.

• The battery pack may catch fire when heated above 150°C.
• If a fire breaks out where the battery pack is installed, do these actions
• Extinguish the fire before the battery pack catches fire.
• If it is impossible to extinguish the fire but you have time, move the battery pack to a safe area before it catches fire.
• If the battery pack has caught fire, do not try to extinguish the fire. Evacuate people immediately.
• If the battery catches fire, it will produce noxious and poisonous gases.
• Do not approach.

Wet batteries

• If the battery pack is wet or submerged in water, do not try to access it. Contact SOLUNA or your distributor for technical assistance.

Damaged batteries

• Damaged batteries are dangerous and must be handled with extreme caution. They are not fit for use and may pose a danger to people or property.
• If the battery pack seems to be damaged, pack it in its original container, and then return it to SOLUNA or your distributor.
• Damaged batteries may leak electrolytes or produce flammable gas. If you suspect such damage, immediately contact SOLUNA for advice and information.

Qualified installers
This manual and the tasks and procedures described herein are intended for use by skilled workers only. A skilled worker is defined as a trained and qualified electrician or installer who has all of the following skills and experience:

• Knowledge of the functional principles and operation of on-grid systems.
• Knowledge of the dangers and risks associated with installing and using electrical devices and acceptable mitigation methods.
• Knowledge of the installation of electrical devices
• Knowledge of and adherence to this manual and all safety precautions and best practices.

Product Introduction

Soluna Franz 9.6K Pack LV is a LiFePO4 lithium battery product with BMS (battery management system). It is a battery module with CAN communication, under-voltage, over-voltage, over-current, over-temperature, and under- temperature protection functions. It has the characteristics of high energy density, long life, safety and reliability and so on, and It is your trustworthy green environmental product.

Features

• Excellent safety performance.
• Long cycle life.
• Support for CAN-communication.
• Parallel interconnection of several systems.
• Several expandable battery units.

Application

• Back-up power
• Micro-grid
• Home Energy Storage System

Outline Dimensions

Technical data

Physical Characteristics

Electrical Characteristics

Cycle life @ 25C

(under standard charge and discharge

conditions,charge 0.2C,discharge 0.2C)

| ****

≥6000

DC Disconnect| Contactor

Fuse

Warranty
Please refer to SOLUNA WARRANTY CONDITIONS

BMS

Power consumption| <3W (work),

<100mW (sleep)

---|---

Monitoring Parameters

| System Voltage System Current Cell Voltage

Cell temperature

Communication| CAN

Protection

| Overvoltage Under Voltage Over current Over temperature

Under temperature

System Configuration

Operating Conditions

Installation Location| Indoor

Outdoor

---|---
Operating Temperature| -10~50 C
Operating Temperature (Recommended)| 15~30 C
Storage Temperature| -20~60 C
Humidity| 5%~95%
Altitude| Max. 2,000 m
Cooling Strategy| Natural Convection

Reliability & Certification

Certificates

| Cell: UL1642
---|---
Battery Pack: CE, RoHS,

IEC62619,IEC62477

Transportation| UN38.3
Ingress Rating| IP55

Appearance

Connection port
User can see the connections port of Soluna Franz 9.6K Pack LV after the cover plate is opened. Please find the following pictures for details.

connection of multiple batteries

8| CAN2 dial switch| These DIP switches are used for the

connection of multiple batteries

9| Remote port| Power switch of BMS power supply

CAN communication interface definition (CAN1 &CAN2)

CAN1

RS485A

(WiFi)

| RS485B

(WiFi)

| 5V| CAN1H| CAN1L| GND|  |

CAN2

(reserve)

| RS485B

(reserve)

Remark

• CAN1 is used for BMS parameter monitoring
• CAN2 is used for Inverter communication

LED lights definition

Remark: Please see the below information for the Indicator running state.

• Push button switch—-The white light will be on after pressing the button.
• Status indicator light–light is always on if there is no alarm, the light will blink if the Soluna Franz 9.6K Pack LV has any warning.

Installation

The battery pack is too heavy for one to carry. Make sure that two or more persons are moving the battery pack together.

Unpacking the package
Cut the packing tape and open the carton, and remove the EPE foam.

Packing lists
The following table lists the numbers of each item included. If anything is damaged or missing, contact SOLUNA or your distributor.

frame-left

| 1|
6| Bottom corner support

frame-right

| 1|
7| Screws-M6*16| 6|
8| Wrench| 1|
9| Expansion screws| 11|
10| Positioning cardboard| 1|
11| Communication cable(2m)| 2|

Installation materials
These installation materials shall be prepared by installers.

• Charging cables
• Network cable

Installation location
We recommend that Soluna Franz 9.6K Pack LV is used in Soluna Home energy storage systems, if not, please Make sure that the installation location meets the following conditions:

• The building is designed to withstand earthquakes.
• The location is far away from the sea, to avoid salt water and humidity.
• The floor is flat and level.
• There are no flammable or explosive materials nearby.
• The ambient temperature is between 15 and 30°C.
• The temperature and humidity stay at a constant level.
• There is minimal dust and dirt in the area.
• There are no corrosive gases present, including ammonia and acid vapor.

If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 15°C to 30°C. Frequent exposure to harsh temperatures may deteriorate the performance and lifetime of the battery pack.

Installation tools
The following tools are required to install the battery pack:

Remark:
Use properly insulated tools to prevent accidental electric shock or short circuits.
Safety gear
Wear the following safety gear when dealing with the battery pack. Installers must meet the relevant requirements of international standards, such as IEC 60364, or the domestic legislation.

Wiring specification
To standardize the wiring specification of Soluna Franz 9.6K Pack LV, the following requirements are required for connecting wires of Soluna Franz 9.6K Pack LV.

It is recommended to use Standard communication cable with a shielding function| It is recommended to use 0.5 mm2of Teflon wire

Installation method

The following two methods are recommended for Soluna Franz 9.6K Pack LV.
Wall hanging Mounting

• Step 1) Put the positioning cardboard against the wall to mark the location of the mounting holes.
• Step 2) Use a percussion drill to make holes at the marked positions, and the size of the hole is @ 10mm.
• Step 3) Use 10 expansion screws to install the wall bracket and the wall mounting bracket to the wall.
• Step 4) Put the battery on the wall bracket. Install the product on the bracket with 6 M5 screws.
• Step 5) After fixing the product, install the wire harness.

Floor mounting

• Step 1) Fix the bracket on the product with 4 PCS M6 screws.
• Step 2) Use a percussion drill to make holes at the marked positions, and the size of the hole is 10mm.
• Step 3) Use 2 expansion screws to install the wall bracket and the wall mounting bracket to the wall.
• Step 4) Put the battery on the wall bracket, Install the product on the wall support with two M6 screws, and secure the foot support with four M6 expansion screws
• Step 5) After fixing the product, install the wire harness.

CAN communication connection

• Please find the following drawing for details.

Electrical connection

There are 2 ways to connect the battery with the inverter. The details as follows.
Remark: The inverter battery side should be isolated.
A single unit is connected to the inverter, Please find the following diagram for details.

1. The “2” on the DIP switch of the first battery CAN2 port should be turned to the “ON” position.

Multiple units are connected to the inverter, Please find the following diagram for details.

Remark:

1. The “2” on the DIP switch at port CAN of the first parallel box should be turned to the “ON” position.
2. The “2” on the DIP switches at ports CAN1 and CAN2 of the last parallel box should be shifted to the “ON” position.

How to operate Soluna Franz 9.6K Pack LV

There are two ways to start Soluna Franz 9.6K Pack LV, Please see the below information for details.
Starting mode 1 (Factory default )
Connect with pin2 & pin with the metal connector first, then press the Metal button switch, the Soluna Franz 9.6K Pack LV will start to work within 25 seconds, it will stop to output if there has no communication after 5 minutes
Starting mode 2
Install a switch between PIN1 and PIN2 on the metal connector, when the switch on, the Soluna Franz 9.6K Pack LV will start to work within 25 seconds, it will stop to output if there has no communication after 5 minutes

Troubleshooting guideline

Please find the following table for details.

Issues| Led Indicator| Possible root cause| How to target the root cause| Solution
---|---|---|---|---
No communication between the battery and the inverter| Led is off| 1) Compatible inverter

firmware is not the latest reversion.

| Please check the inverter APP or LCD/LED for firmware reversion.| Update the inverter’s firmware.
2) Battery firmware is not

matching with inverter manufacture.

| Please use the canbus tool box or Soluna smart energy cloud to check the firmware reversion.| Update the battery’s firmware.
3) Installer didn’t choose

Soluna battery correctly on inverter side.

| Please check if the selection of the battery is correct or not.| Reselect the Soluna battery on the inverter.
4) Communication cable

is loose or not correct.

| Please check the communication

cable status.

| Replug or change the communication

cable.

5. Terminal resistor dial incorrectly.| Check the position of the resistor daily.| Redial the terminal resistor.
6. Inverter hardware fault.| Please change to another inverter to try.| Contact with inverter manufacturer.
7. Battery hardware fault.| Please change to another battery to try.| Contact with Soluna for further action.
   Battery can’t be charged or discharged| N/A| 1) Inverter setting incorrect such as disabling the charging or discharging, and time setting, etc.| Check the inverter setting.| reset the inverter setting.
8. The inverter can’t read the Soluna battery type correctly.| Please check the battery type of

product and product name shown in the inverter side.

| Contact with Inverter manufacturer or Soluna for further action.
3) Inverter hardware fault.| Please change to another inverter to try.| Contact with Inverter manufacturer.
 |  | 4) Battery hardware fault.| Please change to another battery to try.| Contact with Soluna for further action.
---|---|---|---|---
The battery is empty over-discharged| Led is off| 1) Off-grid installation battery can’t be charged for over 2 weeks due to no production of PV system(raining season, snow season, or PV system fault).| Check the battery voltage through the reserved service port. If 10K LV is less than 40V, please turn off the battery and contact Soluna.|

Contact with Soluna for further action.

2)Customer didn’t turn off the battery for over 2 weeks in the scenario such as:

A. Installation is not finished. B. System failure, not running.

| Check the battery voltage through the reserved service port. If 10K LV is less than 40V, please turn off the battery and contact with Solunao| Contact with Soluna for further action.
3) The battery was stocked for over 2 years without charging.| Check the battery voltage through the reserved service port. If 10K LV is less than 40V, please turn off the

battery and contact with Solunao

| Contact with Soluna for further action.
The battery is not working correctly in parallel installation| N/A| 1) Battery communication cable is loose or

not correct.

| Check the communication cable

status.

| Replug or change the communication

cable.

2. Battery power cable is loose or not

connected correctly.

| Check the battery power cable.| Fasten the power cable.
3) Battery communication port resistor missing or the wrong dial| Check the resistor dialing.| Plug the communication port resistor or redial.
4) Battery firmware is not the latest.| Please use the canbus tool box or Soluna smart energy cloud to check firmware reversion.| Update the firmware to the latest.
Battery wifi connection failure| N/A| 1) The Wifi network is not compatible| Check the end-user network type.| Please choose only 2.4G wifi mode.
---|---|---|---|---
2) Connecting fail| APP will remind.| Please read the SOP of wifi setting up.
3) System establishment failed due to S/N valid.| APP will remind.| Contact with Soluna for further action.
Minor Alarm message on Soluna monitoring system|  | 1) Battery reach to 1st level alarm such as battery over voltage| No need for further action.| Please ignore it, this alarm message is only used for inverter strategy. The power of charging/discharging will be reduced.
 |  | 2) Battery reach to 2nd level alarm such as battery over voltage| No need for further action.| Please ignore it, this alarm message is only used for inverter strategy. The power of charging/discharging will be

limited.

Protection Alarm message on Soluna monitoring system| LED is blinking or yellow| 3) Battery reach to 3rd level alarm such as battery over voltage| 1) Please check the inverter LCD/LED or APP for the battery alarm information.

2)  Please check the Soluna smart energy cloud for battery alarm information.

| The battery will shut down, please contact Soluna for further action

Contact us

We hope that this user manual has demonstrated the product. If you still have any doubts or if something is not clear about it in the specifications, feel free contact to us, please. we will do our best to support you!

• SOLUNA (Shanghai) Co., Ltd
• Add: No.3492 Jinqian Road, Shanghai, China 201406
• Tel: +86-21-57475835
• Email: sales@solunabattery.com
• Web: www.solunabattery.com

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