KFi PRODUCTS XD 1500 Polaris Ranger Winch Mount Installation Guide

KFi PRODUCTS XD 1500 Polaris Ranger Winch Mount

Specifications

• Product Name: POLARIS RANGER XD 1500 Winch Mount
• Part Number: 102180 Rev. A

Installation Instructions

1. Remove Bumper: Remove the Bumper from the machine by removing Bolts (A) from the driver and passenger side.
2. Install Winch: Install the Winch on Winch Mount (1) with the Cable coming off the Winch as shown in Figure 2.
3. Mount Installation: Install the Winch Mount (1) on the machine using Bolts (5.1) to secure the mount to the frame.
4. Place Front Bracket: Place the Front Bracket (2) over the top of Winch Mount (1) and secure it with Carriage Bolts (5.2) and Nuts (5.3).
5. Reinstall Bumper: Reinstall the Bumper on the machine with Hardware (A) and tighten it to OEM specs.
6. Attach Fairlead: Attach the Standard Fairlead to the Fairlead Adapter (4) using a single Bolt and Nut.
7. Use Spacers: Use Spacers (3) to create clearance behind the fairlead and secure with Bolts (5.4) and Nuts (5.5).
8. Tighten Hardware: Evenly tighten Hardware from Steps 4, 6, and 7.
9. Run Winch Cable: Run your winch cable through the fairlead opening and attach your winch hook according to your winch manual.

FAQ
Q: What should I do if I am missing hardware for installation?
A: Contact customer support for assistance in obtaining the necessary hardware for installation.

POLARIS RANGER XD 1500

Kit Components:

Item #| Qty.| Description| Item #| Qty.| Description
1| 1| Winch Mount (102181)| 5.1| 4| M10-1.5 X 30 Hex Bolt Flange GR8.8
2| 1| Front Bracket (102182)| 5.2| 3| 5/16”-18 X 1.00” Carriage Bolt GR5
3| 2| Fairlead Spacer (102183)| 5.3| 3| 5/16”-18 Hex Nut Flange Nylock GR5
4| 1| Standard Fairlead Adapter (101288)| 5.4| 2| 3/8”-16 X 1.5” Hex Bolt Flange GR5 Serrated
5| 1| Hardware Kit (HK-442)| 5.5| 2| 3/8”-16 Hex Nut Flange Nylock GR5

INSTALLATION INSTRUCTIONS

Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.

1. Remove the Bumper from the machine by removing Bolts (A) from the driver and passenger side. Set the Bumper and Hardware (A) aside for a later step. See Figure 1.

2. Install the Winch on Winch Mount (1). The Winch will be installed upside down and should have the Cable coming off the Winch as shown in Figure 2. Use the Hardware provided with your Winch. If installing a KFI Winch, use 25mm long bolts and tighten to 17 FT/Lbs.

3. Once the winch is installed correctly, install the Winch Mount (1) on the machine as shown in Figure 3. Bolts (5.1) will be used to secure the mount to the frame. Tighten this hardware evenly.

4. Place the Front Bracket (2) over the top of Winch Mount (1) and loosely secure it with 3 Carriage Bolts (5.2) and Nuts (5.3) as shown in Figure 4.

5. Reinstall the Bumper on the machine with Hardware (A) as shown in Figure 1. Tighten Hardware (A) to OEM specs.

6. If you are installing a wide fairlead, continue to the next step. For a standard winch/fairlead, you will need to attach the Standard Fairlead to the Fairlead Adapter (4) using a single Bolt and Nut
   (B) from your winch kit as shown in Figure 5.

7. Use Spacers (3) to create enough clearance behind the fair lead. Assemble Bolts (5.4) through the Fairlead, Spacers (3), Bumper, and through the Fairlead Bracket (2). Secure with Nuts (5.5) as shown in Figure 5.

8. Tighten Hardware from Steps 4, 6, and 7 evenly. This hardware is highlighted in Figure 6. (Wide fairlead shown)

9.  Run your winch cable through the fairlead opening and attach your winch hook according to your winch manual.

Wiring Information

• The contactor can be installed under the Pulse Bar under the Hood as shown in Figure 7.
• Connect your main red and black power wire for your winch, from your contactor to the terminals FEEDING the Pulse Bar as shown in Figure 7.
• The RED SIGNAL WIRE for the rocker switch should be attached to the keyed power wire of a Polaris Plug designed for the Pulse Bar. This is the Middle, Blue Wire on the KFI 101505 (purchased separately) as shown in Figure 8.
• The RED SIGNAL WIRE for your rocker switch could alternatively be connected to the Keyed Power controlling the Pulse Bar instead of purchasing a plug for the Pulse bar. Confirm it is Keyed Power with a test light or multimeter. See Figure 7.

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