KFi Products 106240 UTV Plow Mount Instruction Manual

KFi Products 106240 UTV Plow Mount

Product Information: YAMAHA RMAX Plow Mount PART #106240

The YAMAHA RMAX Plow Mount PART #106240 is a mounting kit designed for the YAMAHA RMAX machine. It allows for easy installation of a plow onto the machine, enabling users to clear snow or perform other plowing tasks efficiently.

The kit includes the following items:

• 1 Plow Mount
• 1 Nut Plate
• 1 Front Frame Spacer
• 1 Rear Frame Spacer
• 2 Mount Bracket (passenger side)
• 1 Mount Bracket (driver side)
• Hardware Kit (HK-389) containing various bolts and nuts

Product Usage Instructions

Before installing the plow mount, please make sure to read and understand the instructions completely. Ensure that all the necessary hardware is included in the package.

1. Remove the front portion of the skid plate on the machine by removing bolts (A & B) as shown in Figure 1. Set the bolts aside as they will be reused.
2. Set the plow mount (1) onto the skid plate and insert bolts (7.1) into holes (B), positioning the plow mount in the proper location as shown in Figure 2.
3. For reference, measure 1 5/16 inches from the bottom of the plow mount (1) to the lower feature of the skid plate as shown in Figure 2.
4. Mark the skid plate at holes (C) with a marker using the plow mount (1) as a template. Remove the plow mount from the skid plate and drill through the skid plate on the center of each of the four marks using a 1/2 drill bit. Note: Drilling a larger hole or slotting the hole may be needed for more adjustment in the plow mount (1).
5. Set the mount brackets (5 & 6) along with rear frame spacers (4) inside the frame and loosely secure them to holes (D) in the frame using bolts (7.2) and nuts (7.3) as shown in Figures 3 & 4. Note: Bolts will go through larger outside frame holes.
6. Set the nut plate (2) in the frame, lining up the holes in the nut plate with holes (E) in the frame as shown in Figures 3 & 4.
7. Re-install the skid plate using the OEM bolts removed in step 1.
8. Set the plow mount (1) in place and loosely secure the rear of the plow mount to mount brackets (5 & 6) using bolts (7.5) in the location marked in Figure 5.
9. Place spacer (3) between the plow mount (1) and skid plate holes (C) and secure the front of the plow mount using bolts (7.4) and nuts (7.1) as shown in Figure 5 and the exploded diagram. Note: Place the closed hole end of the spacer behind the plow mount (1) first. After loosely securing the plow mount with bolt (7.4) and nut (7.1), swing open end of spacer down between plow mount (1) and skid plate, adding the other hardware.
10. Tighten all hardware evenly.
11. Note: The plow mount (1) can be removed in the off-season to avoid reducing the ground clearance of the machine. If you do not wish to re-insert hardware back into nut plate (2) and mount bracket (5 & 6), keep the hardware with the plow mount to be reused.

Please refer to the provided figures and diagrams for visual assistance during the installation process.

Plow Mount PART #106240

Item #      Qty.   Description

1| 1| Plow Mount
2| 1| Nut Plate
3| 1| Front Frame Spacer
4| 1| Rear Frame Spacer
5| 2| Mount Bracket (passenger side)
6| 1| Mount Bracket (driver side)
Item #      Qty.   Description

7| 1| Hardware Kit (HK-389)
7.1| 2| 3/8”-16 Hex Nut Flange
7.2| 4| 5/16”-18 x 1.25 Hex Bolt Flange
7.3| 4| 5/16”-18 Hex Nylock Nut Flange
7.4| 2| 3/8-16 x 1.75 Carraige Bolt
7.5| 2| 3/8-16 x 1.5 Hex Bolt Flange

INSTALLATION INSTRUCTIONS

Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.

1. Remove the front portion of the skid plate on the machine by removing bolts (A & B) as shown in Figure 1. Set bolts aside as they will be reused.
2. Set plow mount (1) onto skid plate and insert bolts (7.1) into holes (B) positioning plow mount onto skid plate in the proper location as shown in Figure 2.
3. For a reference, measure 1 5/16” from bottom of plow mount (1) to the lower feature of the skid plate as shown in Figure 2.
4. Mark skid plate at holes (C) with a marker using plow mount (1) as a template as shown in Figure 2, remove plow mount (1) from skid plate and drill through the skid plate on the center of each of the four marks using a 1/2” drill bit. NOTE: Drilling a larger hole or slotting the hole may be needed for more adjustment in plow mount (1).
5. Set mount brackets (5&6) along with rear frame spacers (4) inside of frame and loosely secure to holes (D) in frame using bolts (7.2) and nuts (7.3) as shown in Figures 3 & 4. NOTE: Bolts will go through larger outside frame holes.
6. Set nut plate (2) in frame lining up holes in nut plate (2) with holes (E) in the frame as shown in Figures 3 & 4.
7. Re-install skid plate using OEM bolts removed in step 1.
8. Set plow mount (1) in place and loosely secure rear of plow mount (1) to mount brackets (5 & 6) using bolts (7.5) in the location marked in Figure 5.
9. Place spacer (3) between plow mount (1) and skid plate holes (C) and secure front of plow mount (1) using bolts (7.4) and nuts (7.1) as shown in Figure 5 and the exploded diagram. NOTE: Place the closed hole end of the spacer behind the plow mount (1) first. After loosely securing plow mount with bolt (7.4) and nut (7.1) as shown in the exploded dia-gram, swing open end of spacer down between plow mount (1) and skid plate, adding the other hardware.
10. Tighten all hardware evenly.
11. NOTE: Plow mount (1) can be removed in the off season so it does not reduce the ground clearance of the machine. If you do not wish to re-insert hard-ware back into nut plate (2) and mount bracket (5 & 6), keep hardware with plow mount to be reused.

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