KFI PRODUCTS Pioneer 1000-3 Optional Bumper Light Cover Instruction Manual
- June 12, 2024
- KFi PRODUCTS
Table of Contents
PIoneeR 1000-3
Rear Bumper
Kit Components:
| Item # | Qty. | Description |
|---|---|---|
| 1 | 1 | Rear Bumper Formed Pioneer 1000 |
| 2 | 1 | Passenger Side Conversion Bracket |
| 3 | 1 | Driver Side Conversion Bracket (not shown) |
| 4 | 1 | Passenger Side Bumper Bracket |
| 5 | 1 | Driver Side Bumper Bracket |
| 6 | 1 | Washer Plate |
| 7 | 1 | Hardware Kit HK-342 |
| 7.1 | 2 | 5/16-18 x 1.00 Carriage Bolt Short neck GR5 Black |
| 7.2 | 4 | 5/16-18 x .75 Carriage Bolt Short neck GR5 |
| 7.3 | 6 | 5/16-18 Hex nut Flange nylock GR5 |
| 8 | 1 | Hardware Kit HK-347 |
| 8.1 | 6 | 5/16-18 x .75 Carriage Bolt Short neck GR5 Black |
| 8.2 | 4 | 5/16-18 X 2.5 Carriage Bolt GR5 |
| 8.3 | 2 | 1/4-20 x 2.00 Hex Bolt GR5 |
| 8.4 | 2 | 1/4-20 Flat Washer |
| 8.5 | 10 | 5/16-18 Hex nut Flange nylock GR5 |
| 8.6 | 2 | 1/4-20 Hex nut Flange nylock GR5 |
not All Hardware Is Used
Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.
PART #101600
INSTALLATION INSTRUCTIONS
-
Each step must be mirrored on both sides of the machine.
-
Remove the phillips head screw (A) from the rear corner of the bed as shown in Figure 1. Drill through the hole with a 9/32” drill bit.
-
Locate the frame rail under the bed of the machine as shown in Figure 2. Locate Holes (B & C) and use a 21/64” drill bit to drill these holes through the frame, and through the plastic bed.
-
Once the holes (B & C) are drilled, place 2 washer plates (6) between the bed and the frame on each side of the machine and one washer plate (6) in the bed on top of the holes as shown in Figures 3 & 4.
-
Place 2 carriage bolts (8.2) through the top washer plate (6), through the holes that you drilled and secure the passenger side bumper bracket (4) with nuts (8.5) as shown in Figures 3 & 4.
-
Place washer (8.4) on bolt (8.3) and insert through the bed as shown in Figure 3. Use nut (8.6) to secure the bumper bracket (4) to the bed as shown in Figure 4.
-
To assemble the bumper, locate the Formed Bumper (1) and Conversion Brackets (2 & 3). Install the Conversion Brackets onto the inside of the Formed Bumper with 3 black carriage bolts (8.1) and lock nuts (7.3) per side as shown at the top of Figure 5.
-
Set the Bumper Assembly onto the Bumper Brackets (4 & 5) and secure using bolts (7.1 & 7.2) and nuts (8.5) as shown in the bottom of Figure 5.
-
Level bumper and tighen all hardware evenly.
©2023 Copyright Kappers
Fabricating, Inc. All rights reserved
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>