KFI PRODUCTS ACT203 Snow Plow Components Instruction Manual
- June 1, 2024
- KFi PRODUCTS
Table of Contents
KFI PRODUCTS ACT203 Snow Plow Components
Specifications :
- Model : ACT203 Actuator
- Manufacturer : KFI Products
- Country of Origin: China
- Electric motor operated hydraulic actuator
- Designed for use with UTV applications
Product Usage Instructions
Storage and Service:
- This hydraulic actuator uses an electric motor. Ensure the electric motor is completely dried before storing in a low humidity, temperature-controlled environment. Operating the actuator occasionally during the off-season can help maintain motor function.
- The hydraulic system is sealed and should only be serviced by KFI Products. Do not open the hydraulic side of the unit to prevent air introduction. Special tools are required to bleed the actuator properly.
- Keep the original pin for angling the blade. In case of service needs, the plow system can be angled manually with the original pin, a service pin, or a 9/16 bolt.
Important Safety Instructions:
- Review the product manual and materials thoroughly before use to understand assembly, operation, dangers, and maintenance.
- Familiarize yourself and others with proper safety and operation procedures before each use. Always exercise caution to prevent accidents, property damage, or injury.
FAQ :
-
Q: Can I service the hydraulic system myself?
A: No, the hydraulic system should only be serviced by KFI Products to avoid introducing air into the system. Special tools are needed for proper bleeding. -
Q: What should I do if the actuator breaks?
A: If the actuator breaks, do not attempt to use it. Contact KFI Products for repair or replacement -
Q: Can I use the actuator for lifting people or animals?
A: No, the actuator should not be used for lifting or moving people or animals. It is designed for UTV applications only.
OPERATOR’S MANUAL
MODEL #ACT203 ACTUATOR
SERIAL NO. LABEL
1-877-346-2050
or visit www.kfiproducts.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product. Specifications, descriptions, and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
STORAGE AND SERVICE
- NOTICE
- This hydraulic actuator uses an electric motor. Electric motors should be completely dried before being stored in a low humidity, temperature controlled environment whenever possible. Operating the actuator occasionally during the off-season can help the motor maintain function.
- NOTICE
- The hydraulic system is sealed and should only be serviced by KFI Products. Opening the hydraulic side of this unit will introduce air into the system. Special tools are required to bleed the actuator properly.
- NOTICE
- Keep your original pin for angling the blade. If this actuator needs service, your plow system can be angled manually with the original pin, a service pin, or a 9/16” bolt.
IMPORTANT SAFETY INSTRUCTIONS
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
The KFI Actuator, plow system, including the blade and push tube, is designed
to be used with UTV applications. Due to the size and weight of the machine,
failing to follow the below safety rules will greatly increase the chances of
damaging your actuator, plow system, machine and/or winch (if applicable). KFI
will not be liable for any bending of materials as it is not caused by
imperfections or defects in the material but by failing to follow these safety
rules:
- Do not exceed 5 MPH, even with the blade raised.
- Before every use make sure that all nuts and bolts are tightened per installation instructions.
- Never operate this KFI product with missing or damaged parts.
- Drive slowly over bumpy and rough terrain, driving fast could cause damage to actuator and/or (if applicable) plow.
- Never raise the plow above point of contact as it could cause damage to machine, actuator or winch (if applicable).
- Always perform regular inspections and maintenance on plow system and hardware before use.
- Operate with extreme caution on slopes, steep grades, and rough terrain.
- Be aware of any possible hidden objects under the snow.
- Do not ram the blade into the snow pile.
WARNING
Cancer and Reproductive Harm –
www.P65Warnings.ca.gov
-
WARNING
- Do not exceed the rated capacity.
-
DANGER
- Do not use this actuator for lifting or moving people or animals.
-
DANGER
- Keep yourself and others a safe distance to the side of the actuator when in use.
-
DANGER
- Never step over or near an actuator under load.
-
WARNING
- The actuator may break before the motor stalls.
INTRODUCTION
- Congratulations on your purchase of a KFI Products Actuator (Kappers Fabricating, Inc.). KFI designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, regular maintenance, and proper storage, this product should bring years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
- Since KFI highly values how our products are designed, manufactured, operated, serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use.
- Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your KFI product for years to come.
- When contacting KFI about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below.
SERVICE PARTS
ACTUATOR SERVICE PARTS LIST
Item # Part # Description
Qty
1| ACT-0010| ACT-0010 ACTUATOR| 1
2| ACT-0003| ROD END REPLACEMENT – M14x2| 1
3| ACT-0004| MOTOR REPLACEMENT- TG12V HYDRAULIC ACTUATOR| 1
4| PM-M280-2| ACTUATOR REPLACEMENT PLUG – METRI-PACK 280 MALE| 1
KIT COMPONENTS
KIT COMPONENTS:
Item # Qty. Description
1| 1| ACT-0010 ACTUATOR
2| 2| M14-2.00 X 80 HEX BOLT GR8.8 ZINC
3| 12| M14 FLAT WASHER ZINC
4| 2| M14 x 2.00 HEX NUT NYLOCK ZINC
Warranty
KAPPERS FABRICATING, INC.
1 YEAR LIMITED WARRANTY
Warranty Qualifications
- Kappers Fabricating Inc. (KFI) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of KFI’s resale locations as proof of purchase. Please submit your warranty registration and your proof of purchase within Fifteen (15) days of the date of purchase.
- Repair/Replacement Warranty
- KFI warrants to the original purchaser that mechanical and electrical components will be free of defects in material and workmanship for a period of (1) year (90 days for commercial use); from the original date of purchase. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
- Contact KFI’s Technical Service and KFI will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, KFI will, at its option, authorize evaluation, repair or replacement of the defective part or component at a KFI Service Center. KFI will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
- Warranty Exclusions
- This warranty does not cover the following repairs and equipment:
- Normal Wear
- Hydraulic Actuators may need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
- Installation, Use and Maintenance
- This warranty will not apply to parts and/or labor if this Actuator is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the actuators limits, modified, installed improperly or wired incorrectly to any electrical component. Normal maintenance is not covered by this warranty.
Other Exclusions
- The Rod End or Heim Joint Damage.
- Cosmetic defects such as paint, decals, etc.
- Accessory parts such as storage covers.
- Misuse, abuse, neglect, acts of God, terrorism and causes beyond the control of KFI.
- Problems caused by parts that are not original Kappers Fabricating Inc. parts.
- Physical Damage Due to Hard Impacts
- Water Submersion or Damage Caused by Water.
Warranty Procedure
- Contact KFI Technical support to acquire a Return Authorization (RA) number.
- KFI may request additional materials (such as original sales receipt, date of purchase, technical details, or photos of Product condition) prior to issuing an RA number.
- At the discretion of KFI, Buyer shall mail, ship, or otherwise deliver to KFI the Warrantied Product, at the address noted below.
Limits of Implied Warranty and Consequential Damage
- Kappers Fabricating Inc. disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this Actuator. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
- A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
- This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.
Product Registration
- Please register your product with Kappers Fabricating, Inc. (KFI) within fifteen (15) days of purchase to assist us in handling any warranty issues that may arise by filling out this Registration card and submitting it with a copy of your sales receipt from one of KFI’s official resellers. Failure to complete and return this Registration card does not diminish your warranty rights.
- Please refer to the above section for complete terms of this warranty. WARRANTY IS NON-TRANSFERABLE
- Please Print Clearly
- Fill out and send this section to: KFI Products
- Warranty Registration Department 721 Sata Drive, PO Box 32 Spring Valley, MN 55975, U.S.A.
- Model # ACT203 SERIAL #_____
- Name____
- Street
- Address_____
- City__
- State___
- Zip Code____
- Phone___
- Fax____
- Email____
- Date of Purchase_____
- Authorized KFI Dealer
- Name__
CONTACT INFORMATION
- Address
- KFI Products
- Winch Customer Service
- P.O. BOX 32
- 721 SATA DRIVE
- SPRING VALLEY, MN 55975
- Corporate
- KAPPERS FABRICATING, INC.
- P.O. BOX 32
- 1015 INDUSTRIAL DR.
- SPRING VALLEY, MN 55975
- Customer Service
- Mon – Thru 8:00 AM – 5:00 PM (CST/CDT) Fri – 7:00 AM – 1:00 PM (CST/CDT)
- Toll Free: 1-877-346-2050 Opt 1
- Fax No : 1-507-346-2010
- E-mail: [email protected]
- Technical Service
- Mon – Thru 8:00 AM – 5:00 PM (CST/CDT) Thru – 7:00 AM – 1:00 PM (CST/CDT)
- Toll Free: 1-877-346-2050 Opt 2
- E-mail: [email protected]
- Website
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attentions and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
- DANGER
- DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
- WARNING
- WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
- CAUTION
- CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
- NOTICE
- NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage or physical injury).
- KFI PRODUCTS
- P.O. BOX 32
- 721 SATA DRIVE
- SPRING VALLEY, MN 55975
- WWW.KFIPRODUCTS.COM
- CORPORATE OFFICE:
- KAPPERS FABRICATING, INC. P.O. BOX 32
- 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975 USA
- MADE IN CHINA
- ©2024 KAPPERS FABRICATING, INC.
References
- ATV winches, mounts and accessories for KFI Products - KFI ATV Winch, Mounts and Accessories
- P65Warnings.ca.gov
- ATV winches, mounts and accessories for KFI Products - KFI ATV Winch, Mounts and Accessories