KFI Products CC Conversion ATV Push Tube System Instruction Manual

KFI Products CC Conversion ATV Push Tube System

Product Information

• Product Name: CC Conversion ATV Push Tube System
• Revision: Rev-F
• Date: 12/7/2021

Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information:

• DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTE: Provides additional information or instructions.

Safety Rules

• WARNING: Never stand or ride on the plow.

Installation Instructions
To install the CC Conversion ATV Push Tube System, follow these steps:

1. Step 1:
   To secure the blade to the tube system, place the pivot bushing (Item 7.1.1) into the blade gusset hole. Secure the tube system and the blade together with the hex bolt (7.2.1), washers (7.2.2), and lock nut (7.2.3), as shown in Figure 1. Repeat on the opposite side.

2. Step 2:
   Install the plow spring bracket (7.1.2) to the middle holes in the back of the pivot plate using bolt (7.2.6) and nut (7.2.8), as shown in Figure 2. Place the eyebolts (7.2.9) into the end of the plow spring bracket and secure them using a washer (7.2.7) and nut (7.2.8) as shown in Figure 2. Leave spring tension loose as you will decide on tension in Step 5.

3. Step 3:
   Assemble the machine and decide the desired pitch of the blade. Each face of the angle adjust bracket is 5 degrees of blade pitch adjustment.
   Note: Figure 3 shows the default position.

4. Step 4:
   With springs installed, put the blade under tension and install the bolt (7.2.4), angle adjustment bracket (7.1.3), and nut (7.2.5) into the desired pitch position. Repeat on the opposite side.

5. Step 5:
   Tighten the nut on eyebolts (7.2.9) until the desired spring tension is reached.
   Note: For each 1/4 that the nut is tightened, it will add 12 lbs of spring tension.

6. Step 6:
   The tube system has 3 positions of adjustment for the Lift Hook Bracket. Position 1 is the default position that is recommended for most machines. Position 2 uses the same bolt holes, but in this case, the bracket is flipped over allowing more clearance between the winch and bracket.

Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a keyword to alert you to potential hazards in operating and owning a plow.

Safety Information

Follow all safety messages to avoid or reduce the risk of serious injury or death.

• DANGER
  DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

• WARNING
  WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

• CAUTION
  CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

• CAUTION
  CAUTION used without the safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage.

• NOTE
  If you have questions regarding your plow, we can help. Please call our helpline at 1-877-346-2050.

To help you make informed decisions regarding safety, we have included instructions and information on labels. This information is provided with the intent to help avoid potential hazards that may harm you or others. It is, in no way, possible for us to inform you of every hazard you may come across with this product.

Safety Rules

WARNING

• Read this manual thoroughly before operating your plow. Failure to follow instructions could result in serious injury or death.
• Do not exceed 5 mph, even with the blade raised.
• Make sure that all nuts and bolts are tightened per installation instructions.
• Never operate this KFI product with missing or damaged parts.
• Drive slowly over bumpy and rough terrain, driving fast could cause damage to winch (if applicable) or plow.
• Never raise the plow above the point of contact as it could cause damage to the machine or winch (if applicable).
• Always perform regular inspections and maintenance on plow tubes and hardware before use.
• Operate with extreme caution on slopes, steep grades, and rough terrain.
• Be aware of any possible hidden objects under the snow.
• Do not ram the blade into the pile.

CAUTION

• Take care when installing PLOW SPRINGS as they will be under tension.
• Use care when lifting components into place.

DANGER

• Never stand or ride on the plow.

Installation Instructions

1. To secure the blade to the tube system, place the pivot bushing (Item 7.1.1) into the blade gusset hole. Secure the tube system and the blade together with the hex bolt (7.2.1), washers (7.2.2), and lock nut (7.2.3), as shown in Figure 1. Repeat on the opposite side.

2. Install the plow spring bracket (7.1.2) to the middle holes in the back of the pivot plate using bolt (7.2.6) and nut (7.2.8), as shown in Figure 2. Place the eyebolts (7.2.9) into the end of the plow spring bracket and secure the eyebolts using a washer (7.2.7) and nut (7.2.8) as shown in Figure 2. Leave spring tension loose as you will decide on tension in Step 5.

3. Assemble the machine and decide desired pitch of the blade. Each face of the angle adjust bracket is 5 degrees of blade pitch adjustment.
   Note: Figure 3 shows the default position.

4. With springs installed, put the blade under tension and install the bolt (7.2.4), angle adjustment bracket (7.1.3), and nut (7.2.5) into desired pitch position. Repeat on the opposite side.

5. Tighten the nut on eyebolts (7.2.9) until desired spring tension is reached.
   Note: For each 1/4” that the nut is tightened it will add 12 lbs of spring tension.

6. The tube system has 3 positions of adjustment for the Lift Hook Bracket.

   • Position 1 is the default position that is recommended for most machines.
   • Position 2 uses the same bolt holes, but in this case, the bracket is flipped over allowing more clearance between the winch and the bracket.
   • Position 3 is used for machines where the cable is at a severe angle. Such as upper-mounted winches.

7. The tube system has five positions of rotation for your blade (Figure 5). Each adjustment is at 12.5-degree increments. In order to make each adjustment, lift on the Pull Pin (4.5 in Figure 4) and rotate the blade left or right until desired angle is reached.

8. To attach the tube system to the plow mount, position the tube system with the blade installed under your ATV. Raise the tube attach points to the mount and line up the holes on the mount plate with the holes in the tube system. Insert Safety Pin (7.1.4) through holes and secure it on the other side with clips as shown in Figure 6.

Parts List

Part 105760 Parts List
This kit will also require a Cycle Country Plow Blade, a vehicle-specific Plow Mount, and Winch for lifting the system.

2-Year Limited Warranty

Kappers Fabricating, Inc. (KFI) warrants to the original purchaser that the product is free from defects in materials and workmanship for a period of two (2) years from the original date of purchase. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship.

This warranty is subject to the following limitations and exclusions:

Commercial Use:
The warranty period for any product used for commercial or rental is limited to ninety (90) days from the date of original purchase.

Limitations:
This warranty applies only to products that have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual. This warranty does not apply to any product of Kappers Fabricating, Inc. that has been subject to alteration, misuse, abuse, improper assembly or installation, or shipping damage.

Exclusions:
Excluded from this warranty are normal wear, normal adjustments, and normal maintenance.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Some states do not allow the exclusion of implied warranties or the exclusion or limitation of liability for incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights. You may also have other rights that vary from state to state. In the event you have a claim under this warranty, contact KFI’s Technical Service and KFI will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, KFI will, at its option, authorize the evaluation, repair, or replacement of the defective part or component at a KFI Service Center. KFI will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser. Should you have any questions concerning this warranty, please contact us toll-free at 1-877-346-2050. The model number, serial number (If applicable), date of purchase, and the name of the authorized KFI dealer from whom you purchased the product will be needed before any warranty claim can be processed.

• For warranty inquiries outside the U.S.A. and Canada, contact your local dealer/distributor.
• For countries not covered by a local dealer/distributor, please contact us at www.kfiproducts.com.

Product Registration

Please register your product with Kappers Fabricating, Inc. (KFI) within fifteen (15) days of purchase to assist us in handling any warranty issues that may arise by filling out this Registration card and submitting it with a copy of your sales receipt from one of KFI’s official resellers. Failure to complete and return this Registration card does not diminish your warranty rights.

Please refer to the above section for complete terms of this warranty.

WARRANTY IS NON-TRANSFERABLE

Please Print Clearly

• Model #_____
• Name____
• Street Address_____
• City__ State___ Zip Code____
• Phone___ Fax____ Email____
• Date of Purchase_____ Authorized KFI Dealer Name__

Fill out and send this section to:
Kappers Fabricating, Inc.

Warranty Registration Department
1015 Industrial Drive, PO Box 32 Spring Valley, MN 55975, U.S.A.

KFI PRODUCTS

• 721 SATA DR. Spring Valley, MN 55975
• 1-877-346-2050

©2016 Copyright Kappers Fabricating, Inc. All rights reserved.

References

• ATV winches, mounts and accessories for KFI Products - KFI ATV Winch, Mounts and Accessories

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