Tera Y04 Home EV Charger Level User Manual
- June 25, 2024
- Tera
Table of Contents
HOME EV CHARGER LEVEL 2
USER MANUAL
(U Version:1.1)
SAFETY TIPS
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This manual contains important instructions for AC charger
series that shall be followed during installation, operation and maintenance
of the unit.
a. Read ll the instructions before using this product;
b. This device should be supervised when used around children;
c. Do not put fingersinto the electric vehicle connector;
d. Do not use the product when the charging cable has been damaged or frayed;
e.Donot use this productif the enclosure or the EV connector s broken,
cracked, open, or shows any otherindication of damage;
f. The whole nstallation should be operated by qualified professional
electrician;
g Be carefull Any incorrect operation may cause life danger, injury or
equipment damage. The manufacturer would refuse to accept any claim arising
therefrom.
Please make sure this instruction manual is fully understood and the specified
conditions are met before any operations of the EV charger;
h. Please do not operate under any circumstances that may cause electric
leakage;
I. Changes or modifications to this unit not expressly approved by the part
responsible for compliance could void the user’ s authority to operate the
equipment;
j. This equipment complies with FCC radiation exposure limits set forth for an
uncontrolled rolled environment. This equipment should be installed and
operated with a minimum distance of 20cm between the radiator and your body.
SAVE THESE INSTRUCTIONS
IMPORTANT INFORMATION
2.1 Specified Use
- This type of product is a charger that can charge electric vehicles in indoor and outdoor areas (such as electric vehicles).
- When installing and connecting the charger, the relevant regulations of the local country or government shall be observed;
- The specified use of the equipment includes complying with the environmental conditions under any circumstances;
- During the storage or use of the equipment, itis necessary to store the charger andits supporting components in a dry and ventilated indoor place with a temperature of-22°F ~122°F and a daily average temperature of < 95°F within 24 hours; Monthly average relative humidity < 90% (77°F), no condensation on the surface;
- After the installation, the shell of the charger shall be kept sealed to avoid soaking in rain;
- The place of use shall be free of explosive media, the surrounding media shall not contain harmful gases and conductive media that corrode metals and damage insulation, and shall not befilled with steam or serious mold;
- The place of use should avoid direct sunlight. When installing outdoors, it is recommended toinstall sunshade facilities for the charger;
- When the charger is not in use, the charging gun shall be placed 19.69 inches ~ 59.06 inches away from the ground;
- Equipment shall be developed, produced, inspected and filed according to relevant safety standards. Therefore, there will be no unnecessary property loss or personnel danger, if the instructions and safety standards are followed strictly;
- The instructions contained in this manual must be strictly followed, otherwise potential safety hazards may occur or the built-in protection devices may fail. Although this manual describes the relevant safety tips, it s still necessary to pay attention to the safety regulations and accident prevention regulations in accordance with the corresponding application;
- Due to technical or legal restrictions, it is impossible to supply all models/options to the region;
- Forany specialrequirements, pls feel free to contact us.
2.2 About This Manual
- This manualis applicable to the following groups:
- Theend customer (charging user).
- The technical staff of debugging and service
- The final explanation of this manual belongs to the company.
USE OF PRODUCTS
3.1 Product Appearance Size 3.2 Product Appearance Introduction
[AlSurface Cover [B]Display Screen
[C]Panel [D]Gun Holder
[ElIndicator [FICharging Gun
[G]Output Wire [H]Input Wire
[1]Bottom Shell [JIFixing Plate
[KIThe Anti-theft Screw [L]Junction Box Cover
[M]Emergency Stop Switch [N]Waterproof Joint
3.3 Floor Mounted Appearance Size
[AlPedestal
[B]Display Screen
[C]Charging Cable
[D]Charging Gun
[E]Input Wire
[F]Wire protector
[G]Column
[H]Expandable
Rubber Stopper
- When notin use for charging, please ensure to neatly roll up the charging cable and store it backin the designated cable slot.
- similarly, when the ev chargeris not in use, kindly coverorinsert the charging guninto the holder.
3.4 Product Performance Description
Product Specification
Output Power| 7kW| 9.6kW| 11kW
Operating Current| 32A| 40A| 48A
Operating Voltage| Ll /L2 /PE; 240 Vac(±15%)
Product Weight| 10kg / 221b
Operating Frequency| 60Hz±1Hz
Cable Length| 7.5m / 25ft
AC Input Plug| NEMA 14-50P
Connector Type| Type 1(SAE J1772)
Indicator| 3-color Indicator
User Interface| 4.3inches LCD Display Screen
Installation Method| Wallbox/Floor Mounted
Charging Method| Plug and Charge /APP Charging
Communication Method| Wifi & Bluetooth
Protection Characteristics
Over Voltage Protection| Input Voltage> 120 %, relay is off
Under Voltage Protection| Input Voltage<800/0, relay is off
Over Load Protection| Output Current>110%, relay disconnected, the power
supply needed to be cut off and restored
Over Temperature Protection| When the temperature of the main board reached
185°F, the
power was reduced to 50%, and it was turned off after 194 F
Emergency Stop Protection| If the charging pile fails but does not stop
automatically, the operator patoilie can press the emergency stop button to
stop the charging he whole machine needs to be equipped with an emergency stop
button)
Ground Protection| The ground wire is not detected or the ground wire is
disconnected during charging. The relay is disconnected
Surge Protection| L-N3kV/LN-G3kV
Leakage Protection| CCI D20, leakage, the relay was off
Operating Temperature| -30°C-+50°C(-22°F-+122°F)
Storage Temperature| -35°C–+80°C (-31°F-+176°F)
Operating Humidity| 50/0-950/0R H
Operating Altitude| <2000m
Protection Degree| TYPE 3R
MTBF| 100,000H
Safety Standard| UL2594, UL2231-1/-2, UL1998,UL991,UL2251
3.5 LED Indicator Instruction
No. | Charging Status | Indicator Color | Indicator Status |
---|---|---|---|
1 | Standby | Blue | Always on |
2 | Insertthe Plug | Green | Always on |
3 | Charging | Green | Flashes once every 1S |
4 | C P Abnormal | Red | Always on |
5 | Over voltage/Under voltage | Red | Flashes once every 1S |
6 | Ground Fault | Red | Flashes once every 2S |
7 | Emergency Stop | Red | Flashes once every 4S |
8 | Over-current Protection | Red | Flash 3S, off 3S |
9 | Leakage Protection | Purple | Flashes once every 1S |
10 | Over-temperature Protection | Purple | Flashes once every 25 |
11 | Adhesion Protection | Purple | Flashes once every 4S |
3.6 EquipmentParts List
No. | EquipmentParts | Quantity | Remark |
---|---|---|---|
1 | AC Charger | 1 | |
2 | Retainer Nate | 1 | |
3 | Screw | 8 | |
4 | Wall Hole Formwork | 1 | |
5 | User Manual | 1 |
OPERATION GUIDE
4.1 0peration Steps
1.Plug thechargerinto the socket
For power safety, add overcurrent protection device/circuit breaker at the
product input.
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down,
grounding provides a path of least resistance for electric current to reduce
the risk of electric shock. This product is equipped with a cord having an
equipment grounding conductor and a grounding plug.
The plug must be plugged into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and ordinances. WARNING
Improper connection of the equipmentgrounding conductor is able to result in a
risk of electric shock. Check with a qualified electrician or serviceman if
you are in doubt as to whether the product is properly grounded. Do not modify
the plug provided with the product if it will not fit the outlet, have a
proper outlet installed by a qualified electrician.
Tips: 1 Alloperations must be completed before inserting the gun;
2.Allbuttons willlock afterinserting the gun;
3.Noactionin 5S, automatic confirmation to exit the current interface.
3 Please openthe charging seat and ensure that there are no foreign objects
present. 4 Holdthe charging gun and connect vehicle 5 If the green light
flashs, the charging gun is correctly connected 6 chargingProcedure
7 After charging, unlock andremove charging gun from the
vehicle charging stand
8 Collectthe charging cleand placet in the cable storage 9 Plugthe gun in to
the gun holoder
4.2 Steps forAdding APP Device
Download Method
For I0S: Search Smart Life in the Apple Store to download and install it.
For Android: Search Smart Life in the Google Store to download and install it.
Step 1:
Add Device Click “Add Device”. Step 2: Connectthe WIFI when addinga device
for the fist time, conect the device and mobile phone under the same WIFI.
Step 3: Loading Wait until the device is loaded. Step 4: Loading Completed
After loading,click “Addto enterthe charginginterface”.
Tips:
Only when the device is added for the first time, the device and mobile phone
need to be connected under the same WIFI. After the device isloaded, you only
need to turn on Bluetooth to connect the device again.
Both Bluetooth and Wi-Fi need to be turned on for the first connection.
4.2.1 APP Current Switch Step
Step 1: Setting Click on the “Setting” TAB. Step 2: Charging Current
Charging current can be switch from 244, 32A,40Aand 48A. 4.2.2 Steps for APP
Appointment Time
Step 1: Click charging mode. Step 2: Click delay charging. Step 3: Select
delay charging time 1-12h and confirm. 4.2.3 Charging Instructions on APP
Instructions 1: Swipe Right To Charge Insert the charging plug into the
charging port,
Instructions 2: Charging Record Users’charging history can be viewed in the APP. Instructions 3: Charging Completed After charging, click to turn off the power.
INSTALLATION METHOD
5.1WallboxInstallation Method
5.1.1 The distance between the center of the wall drilling is shown in the
figure, and the wall hole template is placed at a suitable height (the top
surface of the wall hole template is at least 4.2 ft above the ground). The
wall hole template shall be close to the wall, and Φ7 holes shall be drilled
on the wall according to the positions marked on the wall hole template with
animpact drill. As shown in Figure A- 1 (wall hole formwork) 5.1.2 After the
wall hole corresponding to the wall is drilled, remove the wall hole formwork,
and insert the corresponding holes of the fixing plate (Figure A-2) and
L-shaped fixing strip (Figure A-3) into the expansion rubber plug and lock
them with screws for fastening. Note that the concave surface of the fixed
plate faces the installer, and the “UP” double arrow symbol in the concave
surface of the fixed plate should be placed upward (as shown in Figure A-2)
5.1.3Passthe cable through the waterproof connector, and lock it to
the terminal according tothe symbols on the junction boxin orderto ensure that
the connection among the tension disc, the cable and the waterproof connector
is completely fastened. As shown in Figure A-4 (power cables).
Attention: a. Please select the appropriate terminal crimper for
crimping.
b. Please equip with a wire of not less than 10awg (U007K)/9awg(U09KS), 194°F
or 221°F copper wire.
c.Torquevalu5.1.4 After locking the fixed plate and
L-shaped fixing strip with selftapping screws, hang the charger connected with
the line onto the fixed plate and L-shaped fixing strip, lock the charger and
the fixing strip from the side of the charger with flat head anti-the ft screw
& 4, and finally lock the charger and L-shaped fixing strip from the bottom of
the charger with pan head anti-theft screw Φ 4. As shown in Figure A-5 (wall
mounted general assembly drawing) [A] Charger
[B] Self-tapping screwd Φ5
[C]Fixing Cover
[D]wall
[E]WallHole
[F] Charging Gun
[G] input Wire
[H] Output Wire
[I]Flat head anti-theft screwd Φ4
[J]L-shaped fixing strip
[K] Expandable Rubber Stopper Φ8
[L]Pan head anti-theft screw Φ4
5.2Floor Mounted Installation Method
5.2.1. Floor Mounted general assembly drawing
[A]Charger
[C]Cross pan head screwM507″‘
[E]L-shaped fixing strip
[G]Pan head anti-theft screwo4
[I] Wire protector
[K]Column
[M]Cement foundation| [B]Charging Gun
[D]Flat head anti-theft screwo4
[F]Output Wire
[H]Fixing plate
[J]Input Wire
[L]Expansion boltM8100mm
---|---
5.2.2 Lay the column flat on the ground, pass the cable through the guard coil
of the column suchastheinlet, and then lead out from the outlet of the column,
as shown in Figure A-7:5.2.3. The power supply in the cement
foundation has been embedded in the cable at oneend of the outlet, and the
column is erected at a suitable position on the cement foundation . Mark the
cement foundation through the four bolt holesin the column flange plate, drill
holes with a diameter of 0.47″ with a hole depth of 0.5 with an impact drill,
and then drive four M8 expansion bolts into the holes with a diameter of 12 mm
respectively to erect the column and the foundation. The M8 expansion bolts
pass through the column flange plate holes, Screw in M8 nuts to fasten the
column;
5.2.4 Lock the fixed plate into the column tray with four cross pan head
screws Φ5;
5.2.5 Connect the cable at the column inlet to the junction box of the
charger, as shown in Figure A-4.
5.2.6 Hang the charger directly onto the fixed plate, and lock the charger and
the fixed plate from the side of the charger withthe flat head screw Φ4.
5.3 Specification of Switch Socket
For the sake of power safety, it’s recommended to add an overcurrent
protection device ora circuit breaker at the product’s input.
Power | Current | switch/Socket |
---|---|---|
7kW | 32A(Max) | 40A(2P Circuit breaher ) /40A Socket(min) |
9.6kW | 40A(Max) | 50A(2P Circuit breaher )/50A Socket(min) |
11kW | 48A(Max) | 63A(2P Circuit breaher )/63A Socket(min) |
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down,
grounding provides a path of least resistance for electric current to reduce
the risk of electric shock. This product is equipped with a cord having an
equipment grounding conductor and a grounding plug. The plug must be plugged
into an appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
WARNING
Improper connection of the equipment grounding conductor is able to result in
a risk of electric shock. Check with a qualified electrician or serviceman if
you are in doubt as to whetherthe productis properly grounded. Do not modify
the plug provided with the product if it will not fit the outlet, have a
proper outlet installed by a qualified electrician.
5.4 Installation Environment Requirements
5.4.1 The installation position of the charger shall not be close to
dangerous locations orareassuch as water, oil and gas pipelines.
5.4.2 The installation position shall be convenient for charging, the wiring
length shall be shortened to reduce the energy consumption of cable resistance
when laying lines.
5.4.3The wall hanging parts and fixed walls shall be fixed with screws.
Theinstallation wall shall be able to bear the gravity of the charger and its
accessories, and shall not tilt afterinstallation. The wallshould not be too
close tothe internal line.
5.4.4 The protection degree for indoor installation shall be at least TYPE 3R,
and that for outdoor installation shall be at least TYPE 3R. It is recommended
that the charger be installed in an environment with sunshade or umbrella; The
lighting and passage attheinstallation site of the charger must be safe and
smooth.
5.4.5 A certain operating space shall be reserved for the installation of
charger to facilitate the overhaul and maintenance of engineering personnel.
5.4.6 Itis recommended that the customer install a circuit breaker at the
front end of the charger. The mini circuit breaker should meet
localregulations.
5.5 Power Supply Requirements
The power supply mode of the AC charger is AC single-phase power supply, and
the input electrical requirements are:
5.5.1AC Operating Voltage: Referto page6.
5.5.2AC Operating Frequency: Refer to page 6.
5.5.3 The capacity of the power supply system shall be greater than the
maximum operating power of the product.
5.5.4 Power cord must not touch the ground, wiring such as A-8 as shown.
TROUBLESHOOTING
6.1 Troubleshooting Table
Failure | Causesand Solutions |
---|---|
Unable toturnon | ● Check the power supply and cables to make sure they are not |
damaged in any way and properly connected and that the power supply is working
properly.
● If you cannot resolve the problem, please contact aservice partner.
Unable tostart
charging| ● Check the vehicle connector to make sure there isno foreign matter
inside the gun, the cable is not damaged, and the vehicle connector and socket
arein good contact.
● Check the unlock buttonto make sureitis locked and that thevehicleis set up
properly.
Incomplete charge orovertime charge| ● Hightemperatures can cause current
derating or interrupt charging.
● Overvoltage or undervoltage may causeinterruption of charging.
● Poor grounding leads toincomplete product protection charging.
The screen displays “CP Fault”| ● Please restart the device to charge.
● Ifyou cannot solve the problem, please contact the service partner.
The phone cannot find the device| ● The frequency band of the phone and the
device do not match (must be connected via the same 2.4 GHz WIFI).
● If the device isalready tied to another phone. New phones cannot be added.
If necessary. Restore factory settings: Repeat the emergency stop button
off/on 3 times within 12 seconds.
The screen displays “Overvoltage fault”| ● Indicates that the charger input
voltageis higher than the limitvalue 288Vac(max).
● Contact an electrician to confirm whether the supply voltageisnormal.
● If you cannot solve the problem, please contact the service partner.
The screendisplays “Low voltage fault”| ● Indicates that the charger input
voltage is below the limit 192Vac(min).
● Contactan electrician to confirm that the supply voltageis normal.lease
check whether the power supply load capacityis sufficient.
● 1 you cannot solve the problem, please contact the service partner.
Thescreendisplays “Ground fault”| ● Check whetherthe ground status of the
power supply socketisvalid.
The screen displays “Overcurrent fault”| ● Please make sure that the vehicle
charging currentis within the rated range.
● If youcannot solve the problem, please contact the service partner.
The screen displays “Over Temperature fault”| ● Stop charging and leave it for
30 minutes before starting charging again.
● If you cannot solve the problem, please contact the service partner.
Show “not plugged in”notcharging?| ● Avoid fast and frequent plugging and
unplugging.
● May beit’s the vehicle’s problem, please contact the official after-sales.
(*) Possible fault causes (fault status LED lights up):
In principle, the fault must be cleared by pulling out the charging gun. The
following reasons may lead to failure: Ground fault, electric leakage, charger
pile ID notset.
MAINTENANCE
7.1 Maintenance
- The following routine maintenance items are only for reference, please refer to relevant standards and operation instructions for operation;
- Sunshade and rainproof measures shall be taken for the charging pile, and it is recommended toinstall a canopy outdoors;
- Regularly check whether the bolts of the charging pile are fastened, whether the connecting wireis loose, and whether the connectionis not firm, and check whether thereis short circuit;
- Pay attention to lightning protection and ensure effective shielding and reliable grounding of the charging pile;
- When using, try to control the output voltage and current of the charging pile within the nominal range, so as to ensure that the charging pile can work with the maximum efficiency;
- When the charging pile is out of service, the charging output shall be stopped first, then the power plug shall be pulled out and the power shall be cut off, then the cable shallbe wound, and the charging pile shall be put back to its original position after the temperature of the charging pile drops to normal temperature;
- The electrical schematic diagram of the charging pileis shown inthe figure below.
7.2 Important Matters
- To ensure that you can enjoy the warranty service, please ensure that the tear-proof label onyour charging pileisintact;
A Notice
a. The charger must be grounded through the grounding conductor of the
permanent wiring system or equipment;
b Please avoid installing in the direct sunlight or exposure environment, and
try to use the charger inacool and ventilated place;
c. Do not install and use the charger near flammable, explosive, combustible
and chemical substances or steam;
d. Beforeinstalling or cleaning the Charger, the power supply must be cut
offto ensure that there is nopowerinput. Do not touch the heat source, dirt or
water source on the contact surface;
e Please use the charger within the specified working parameters;
f. Only connect electric vehicles. Do not connect other loads (electric tools,
etc.). Do not use the charger for other purposes than charging or other
vehicles that do not support the AC charger standard of the country where the
product is located;
g The charger must be checked regularly. If itis found to be defective,
cracked, worn, damaged or otherwise damaged and inoperable, the charger shall
be stopped immediately and the aftersales service telephone shall be called;
h. Do not attempt to open, disassemble, modify or transform the charger
without a professional electrician. The chargeris not a device that can be
maintained by users. Do not remove safety symbols, warning prompts,
nameplates, signs or pipeline marks;
l. If you or your car are exposed to rainstorm, lightning, heavy snow or other
severe weather conditions, do not use the charger to prevent any parts from
being damaged;
j. Please handle with care when transporting the charger. Do not subject it to
strong external forceimpact, and do not drag, twist or step on the charging
pile and cable to prevent damage to any parts. At any time, please avoid and
prevent the charger from being damaged by moisture, liquid and other foreign
matters. If there is water, damage or corrosion, please do not useit. Do not
touch or charge the cable and charging gun head with wires, tools or other
sharp hard objects;
k. Ifyour EV is covered with a car cover or a car coat, please remove it
before charging the car;
i. Users may affect or impair the function of the charger during usage if
he/she wears any medical orimplantable electronic device, such as cardiac
defibrillators, pacemakers, etc;
m. During transportation, there should be no severe vibration, impact,
exposure to sunlight, rain, or dumping of the charging pile.
FCC Statements
This device complies with part 15 of the FCC Rules. Operation s subject to the
following two conditions:
- This device may not cause harmful interference, and
- this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits fora Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment n a residential area islikely to cause harmful interference in which case the user will be required to correct the interference athisown expense.
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