dormakaba XL120 Wall Mount Muto Premium Instruction Manual

XL120 Wall Mount Muto Premium
Instruction Manual MUTO Premium
XL120
Wall mount with Dormotion and Self-close (Wood door)
Installation Manual

Technical specifications

1.1 Overview
These instructions are for installation of MUTO PREMIUM sliding door system XL120 for wood doors for the following mounting and style versions:

1. Wall mount
   1.1.1 General information
   • dormakaba glass hardware is not suitable for application in rooms where chemicals (e.g. chlorine) are used as indoor swimming pools, saunas or salt- water pools.
   • Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position.
   • Do not slide doors with excessive force. Install limiting stop to prevent door from opening too far.
   1.1.2 Intended use
   • For sliding door in dry indoor areas only
   • For manual slowly opening and closing only
   1.1.3 Door requirements and fittings
   • The substructure/wall must be able to bear permanent loads and be level (max. tolerance: 1/16” [2] per 39” [1m]).
   • Fasteners must be sufficiently dimensioned for the substructure/wall and weight of the door.
   • When adjusting door components, always stick to the required clearance for the respective hardware.
   1.1.4 Safety instructions
   • Installation requires two people.
   • Only properly qualified and specially trained staff are authorized to mount dormakaba glass hardware.
   1.1.5 Symbols used – Safety/Installation~
   CAUTION
   Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings.
   WARNING
   TIPS AND RECOMMENDATIONS
   Information note
   CLOSING EDGE
   1.1.6 Maintenance, care, repair
   • Immediately replace damaged parts.
   • Always use original dormakaba parts.
   • Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.
   • Use a damp clothe for occasional cleaning, especially the track.
   • Always use silicone – and oil-free cleaners (e.g. acetone).
   • Check door hardware at regular intervals for proper positioning and smooth operation and correct adjustment.
   • High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms.)
   1.1.7 Disposal
   Disposal in accordance with local, state and national regulations.

1.2 Specifications – technical data

| | Single Door| Double Door
---|---|---|---
| | XL120| XL120
Wall mount| Door leaf weight lbs [kg]*| ≤264lbs [≤120]| 2 x ≤264lbs
[2 x ≤120]

Installation instructions

2.1 Overall

2.2 Securing wood door adaptor

NOTE: Top of door must be reinforced to secure wood door adaptor.
NOTE: Seal top and bottom of door to minimize warping (use wood door manufacturer’s recommendations.)
2.2.1 Prepare the door properly for the wood door adaptor.
2.2.2 Cut wood door adaptor to be equal width of door.
XL120:
• Secure the two wood door adaptor pieces to top of door with #10 x 3″ wood screws.
NOTE: Be sure screws are always secured in the first four and last four holes of the adaptor, along with every fourth hole in between.
2.3 Securing track to mounting surface
2.3.1 Ensure the track is properly level and secure it to the ceiling per the appropriate measurements on the following page.
• NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
2.3.2 Use appropriate fasteners according to the following recommendations.
NOTE:
WALL REINFORCEMENT:
The wall reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or 1-1/2” [38] thick wood blocking secured to the wall studs on a maximum 16” [406mm] centers for the length of the
track. The wall reinforcement may be flush on the wall surface or on the interior of the wall. For masonry walls the track may be secured directly to the wall with lead anchors.
Track mounting screws must fully penetrate the steel angle, metal stud, or wood blocking, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.
2.4 Door/wall dimensions

2.5 Installing roller carriers:

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
NOTE: ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
2.5.1 Slide roller carriers onto wood door adaptor.
2.5.2 Slide gasket and metal shim between adaptor and roller carrier.
• NOTE: Orient gasket with rubber side facing the adaptor.
2.5.3 Secure roller carriers to wood adaptor using appropriate-size hex key at 10 ft lbs [14 Nm].
2.6 Installing DORMOTION start/stop

NOTE: Determine a pin length based upon how square and plumb the opening is.
2.6.1 If required, change pin in start/stop assembly.

• Remove hex screws.
• Remove existing pin and plate.
• Swap in appropriate pin and plate.
• Replace hex screws.

2.5.2 Slide start/stop onto glass.
2.5.3 Center equally between the carriers.
2.5.4 Slide glass gasket between start/stop and glass.
NOTE: Orient with gasket facing glass.
2.5.5 Secure start/stop via set screws.
2.7 Disengaging the anti-jump

2.7.1 Disengage the anti-jump on roller carrier.
NOTE: Using the appropriate-size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.
2.8 Installing the end stops

Handing the [opening side] end stop:
2.8.1 Determine closing edge of door.
• SELF-CLOSE END STOP WILL BE USED ON OPENING SIDE OF DOOR.
2.8.2 Hand self-close end stop by inserting bumper on appropriate side of end stop.
Install both end stops:
2.8.3 Slide self-close end stop into opening side of track.
2.8.4 Slide appropriate standard end stop into closing side of track.
NOTE: Loosen bottom section of end stop for easier install.
NOTE: Be sure set screw is flush with back of bumper.
NOTE: Adjustment can be set in the “Adjustment End Stop Location” section.
2.9 Install door/rollers in track

ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
2.9.1 Tip wood door and rollers upward and rest rollers on track.
2.10 Install floor guide

REMEMBER ANTI-JUMP IS DISENGAGED!
2.10.1 Temporarily slide floor guide into bottom groove of wood door.
2.10.2 Be sure the glass is plumb.
2.10.3 Mark appropriate floor guide measurements.
2.10.4 TEMPORARILY REMOVE WOOD DOOR AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE).
2.10.5 Pre-drill into mounting surface using a 5/16″ drill bit.
2.10.6 Secure floor guide with included fasteners.
2.10.7 SET WOOD DOOR AND ROLLERS BACK ONTO TRACK.
2.11 Engaging anti-jump

2.11.1 Engage anti-jump on roller carrier.
2.11.2 Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.
2.12 Adjustment door height

2.12.1 Set height of wood door.
2.12.2 Loosen height adjustment locking screws of carrier.
2.12.3 Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower the door.
NOTE: Be sure door is level during this adjustment.
2.13 Adjustment end stop location: LEADING end stop Adjustment end stop location: TRAILING end stop

2.14 Install RH DORMOTION unit – door closed

2.14.1 Rotate RH DM fastening plates.

• Using 4 mm hex key, loosen fastening plate hex screws.
• Rotate fastening plates until they are parallel to the DM unit (Fig. 12.2)
• Snug hex screws.

2.14.2 Move door to close position.

• For installation of RH DM unit, door must be in the closed position against bumper.

2.14.3 Align DM unit in track, engage DM hook in DM trigger.

• Align DM unit in track (Fig. 12.7).
• Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 12.4)

2.14.4 Use adjustment tool to set DM unit final position.

• Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 12.5).

• Slide DM unit over until hook and DM end stop are against the fork.
  This sets 5 mm gap (fork gap).

• Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.16).

2.14.5 Secure the DM unit in position.

• NOTE: Insure door is fully closed against bumper before performing this step.
• Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 12.6 and .8).

Torque
Socket head cap screws 3 ft lbs [4 Nm]

2.15 Install optional LH DORMOTION unit in opening cycle

2.15.1 Rotate DM fastening plates.

• Using 4 mm hex key, loosen fastening plate hex screws.
• Rotate fastening plates until they are parallel to the DM unit (Fig. 13.2)
• Snug hex screws.

2.15.2 Move door to open position.

• For installation of LH DM unit, door must be in the open position against bumper.

2.15.3 Align DM unit in track, engage DM hook in DM trigger.

• Align DM unit in track (Fig. 13.7).
• Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 13.4)

2.15.4 Set DM unit final position.

• Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13.5).
• Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap).
• Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.16).

2.15.5 Secure the DM unit in position.

• NOTE: Insure door is fully open against bumper before performing this step.
• Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 13.8).

Torque
Socket head cap screws 3 ft lbs [4 Nm]

2.16 Adjust start/stop pin height (if necessary)

2.17 Install self-close hold open clamp

2.17.1 Secure self-close hold open clamp to the end stop furthest from latch [closing side].
• Use two screws and tighten to 2.5 ft lbs (3Nm).
2.18 Install self-close hold open ball

2.18.1 Secure self-close hold open ball to carrier furthest from latch [closing side].
• Use two screws and tighten at 2.5 ft lbs [3Nm].
2.19 Install self-close cable connector 2.19.1 Secure self-close cable connector to opposite end of carrier, furthest from latch [closing side].
• Use two screws and tighten at 2.5 ft lbs (3Nm).
2.20 Install self-close cable unit

2.20.1 Secure self-close cable unit into first groove of MUTO track.
2.20.2 Rotate plates inside track channel to engage.
• Use three screws/plates and tighten at 3 ft lbs (4 Nm).
2.21 Prepare self-close cable unit

2.21.1 Pull “end of cable” over to connect with cable connector.
2.21.2 Continue to pull cable through connector to either increase or decrease self-closing tension.
2.22 Adjust tension in self-close cable unit

2.22.1 To adjust tension in cable unit cord if necessary, pull ‘beginning knot of cable’ through cable holder.
2.22.2 Secure another ‘knot’ and pull cable through holder as show in image above.
2.22.3 Secure beginning ‘knot’ in holder clamp.
NOTE: Be sure there is a 7-7/8″ [200] gap between each new ‘knot’ in the cord.
2.23 Cover clips

2.23.1 Insert cover clips into track. (One clip per foot)
2.23.2 Insert perpendicular to track, and turn CLOCKWISE to snap into place.
2.24 Install brush profile

2.24.1 Measure and cut brush to appropriate length.
2.24.2 Slide brush into cover.
2.25 Install view protection clips

2.25.1 Slide door open until it meets the end stop.
2.25.2 Measure and cut view protection profile to fit into empty sliding portion of track – 3/16″ [5].
2.25.3 Snap view protection clips onto inside of cover as shown.
2.25.4 Use minimum 1 clip per foot of profile.
Exception: If profile is minimum of 1 foot in length, use 2 clips.
2.26 Install cover and view protection profile

2.26.1 Secure cover to clips and snap into place.
NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.
2.26.2 Tip view protection profile up into track and snap down into cover and onto track as shown.
2.27 Install end caps

2.27.1 Snap end caps onto track.

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Call 800-523-8483 or visit
glasstechserv.us@dormakaba.com
for assistance or warranty information dormakaba USA, Inc.
1 Dorma Drive, Drawer AC
Reamstown, PA 17567

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