dormakaba XL80 Ceiling Mount with Sidelites and Moving Floor Instruction Manual
- June 18, 2024
- dormakaba
Table of Contents
- XL80 Ceiling Mount with Sidelites and Moving Floor
- Specifications
- Product Information
- Technical Specifications
- Overview
- Specification – Technical Data
- Tempered Laminate Glass (TLG) and Adhesive Specifications
- Installation Preparation
- Installation Instructions – Slow Moving Panel (SMP)
- Installation Instructions – Quick Moving Panel (QMP)
- Q: What should I do if I encounter difficulties during
XL80 Ceiling Mount with Sidelites and Moving Floor
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Specifications
Product Name: MUTO Premium XL80 Telescopic
Ceiling Mount with Sidelites
Optional: Dormotion
Installation Manual: 936043 – 11/2023 Original
document
Language: EN
Product Information
Technical Specifications
The MUTO Premium XL80 Telescopic Ceiling Mount with Sidelites is
designed for the following mounting and style versions:
- Ceiling mount with Sidelite
Overview
General information: These instructions provide
guidelines for the installation of the MUTO Premium XL80 Telescopic
panels.
Intended use: Suitable for ceiling mounting
with sidelites.
Glass requirements/fittings/mounting: Refer to
specific instructions for glass panel installation.
Safety instructions: Follow all safety
guidelines provided in the manual.
Specification – Technical Data
Refer to the detailed technical data provided in the manual for
specific measurements and requirements.
Tempered Laminate Glass (TLG) and Adhesive Specifications
Ensure that tempered laminate glass and adhesive used meet the
specified requirements for installation.
Product Usage Instructions
Installation Preparation
-
Overall: Prepare the installation site as per
the provided guidelines. -
Door/wall dimensions: Check and ensure the
dimensions align with the requirements.
Installation Instructions – Slow Moving Panel (SMP)
- Follow step-by-step instructions for installing the slow-moving
panel, including securing gaskets, sidelite glass, roller carriers,
and more.
Installation Instructions – Quick Moving Panel (QMP)
- For quick moving panel installation, follow the provided steps
for end stops, track securing, roller carriers, Dormotion unit
installation (if applicable), and cable alignment.
FAQ
Q: What should I do if I encounter difficulties during
installation?
A: If you face challenges during installation,
refer back to the manual for detailed instructions or contact
customer support for assistance.
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MUTO Premium XL80 Telescopic
Ceiling mount with sidelites and moving floor guide Optional Dormotion
Installation Manual
936043 – 11/2023 Original document
EN
dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
Table of contents
Table of Contents
1 Technical specifications
3
1.1 Overview
3
1.1.1 General information
3
1.1.2 Intended use
3
1.1.3 Glass requirements/fittings/mounting 3
1.1.4 Requirements for glass panel
3
1.1.5 Safety instructions
3
1.1.6 Symbols used – Safety/Installation
3
1.1.7 Maintenance, care, repair
3
1.1.8 Disposal
3
1.2 Specification – technical data
4
1.3 Tempered laminate glass (TLG) and
adhesive specifications
4
2 Installation preparation
5
2.1 Overall
5
2.2 Door/wall dimensions
6
3
3.1 3.2 3.3 3.4
3.5 3.6 3.7 3.8 3.9A
3.9B
3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19
Installation instructions –
Slow moving panel (SMP)
7
Installing end stops in SMP
7
Securing gasket to SMP track
7
Securing sidelite section profile to SMP track 8
Specifications for securing track to
mounting surface
8
Installing U-Channel for sidelite
9
Installing sidelite glass
9
Installing sidelite glass filler panel
10
Installing sidelite glass gasket
10
Installing roller carriers: on SMP
monolithic glass ONLY
11
Installing roller carriers:
on SMP tempered laminate glass ONLY
12
Adjust roller carrier wheels
13
Disengage the anti-jump
13
Assemble simultaneous drive
14
Secure moving floor guide
15
Install glass/rollers in SMP track
16
Install floor guide
16
Install floor guide: continued
17
Engaging anti-jump
17
Adjustment door height
17
Adjustment end stop location:
LEADING end stop
Adjustment end stop location:
TRAILING end stop
18
4
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12
4.13 4.14
4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22
Installation instructions –
Quick moving panel (QMP)
19
Installing end stops in QMP
19
Connecting the doors via the cable bracket 19
Securing track for QMP
20
Secure clamp profile for QMP
21
Install hook set (less Dormotion)
21
Installing roller carriers
22
Installing DORMOTION start/stop (optional) 23
Disengaging the anti-jump
23
Install glass/rollers in QMP track
24
Engaging anti-jump
24
Align the cable
25
Adjustment end stop location:
LEADING end stop
Adjustment end stop location:
TRAILING end stop
26
Securing the cable to the QMP cable clamp 27
Install DORMOTION unit into
QMP track (optional)
28
Adjust start/stop pin height (if necessary) 30
QMP track cover and end caps
31
SMP cover profile
32
Cover profile for passage
33
Cover clips
33
Cover spacers
34
Install brush profile
34
Secure system cover
35
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MUTO Premium
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
Technical specifications
1 Technical specifications
1.1 Overview
These instructions are for installation of MUTO Premium XL80 Telescopic panels
for the following mounting and style versions:
1. Ceiling mount with Sidelite
1.1.1 General information · dormakaba requires use of tempered laminated or
tempered monolithic glass. · dormakaba glass hardware is not suitable for
harsh environment; for example, applications where chemicals (e.g. chlorine)
are used such as indoor swimming pools, saunas, or salt-water pools. · Never
move sliding panels faster than walking speed and always stop the door
manually before it reaches end position. · Do not slide doors with excessive
force. Ensure proper installation of limiting stop to prevent door from
opening too far.
1.1.2 Intended use · For sliding doors in dry indoor areas only. · For manual
slow opening and closing only.
· Only properly qualified and specially trained staff are authorized to mount
dormakaba glass hardware.
· Due to crushing hazards and possible injury caused by breakage of glass
during mounting, corresponding protective clothing (especially gloves and
protective goggles) is required.
· Never clamp metal fitting hardware directly to glass surface.
1.1.6
Symbols used – Safety/Installation CAUTION
Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings.
WARNING
Risk of breaking glass. When installing the door, support the door panel with
a block of wood or similar object.
1.1.3 Glass requirements/fittings/mounting · The substructure/wall must be
able to bear
permanent loads, be level (max. tolerance: 1/16″ [2] per 39″ [1m]). ·
Fasteners must be sufficiently dimensioned for the substructure/wall and
weight of the door. · When adjusting glass components, always stick to the
required clearance for the respective hardware. Adjust clearance so glass does
not come in contact with any hard surfaces such as glass, metal or concrete. ·
Do not use excessive force when installing the glass (avoid over tightening
screws.)
1.1.4 Requirements for glass panel · dormakaba requires use of fully tempered
glass,
which complies with ASTM C 1036 and ASTM C 1048. Secondary heat soaking
processes are recommended but not required. This applies to both tempered
monolithic and tempered laminated glass. · Clamping area must be flat and
uncoated (no self-cleaning coating!) · Never use glass with conchoidal
fractures and/or damaged edges.
1.1.5 Safety instructions · Installation requires two people. · Always wear
protective clothing.
TIPS AND RECOMMENDATIONS Information note
CLOSING EDGE OF DOOR
1.1.7 Maintenance, care, repair · Immediately replace damaged parts. · Always
use original dormakaba parts. · Clean clamping area with alcohol-based
standard
commercial cleaning agent before mounting the glass hardware. · Use a damp
cloth for occasional cleaning. · Always use silicone – and oil-free cleaners
(e.g. acetone). · Check glass hardware at regular intervals for proper
positioning, smooth operation and correct adjustment. · High traffic door
systems require inspection by properly qualified staff (specialized companies
or installation firms.)
1.1.8 Disposal Disposal in accordance with local, state and national
regulations.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
1.2 Specification – technical data
Ceiling mount
Door leaf weight lbs [kg] Including weight of auxiliary hardware.
2 panels
4 panels
XL80 Telescopic XL80 Telescopic
2 x 176lbs [2 x 80]
4 x 176lbs [4 x 80]
LEGEND SMP Slow moving panel QMP Quick moving panel
Technical specifications
1.3 Tempered laminate glass (TLG) and adhesive specifications
Required parts for laminate glass with MUTO System (not included)
3MTM Scotch-WeldTM Urethane Adhesive, DP 605 NS
3MTM Scotch-WeldTM EPXTM Plus II Applicator with 1:1 Plunger 2
3MTM Scotch-WeldTM EPXTM Plus II Mixing Square Nozzle, 5.3mm 3
MUTO TLG gasket set
Handling time frame
Part Number
Quantity
Usage recommendation
934.800
1 tube
1 tube per 4 roller carriers
934.801
1 applicator
1:1 plunger with 934.800 adhesive
934.805
Pk of 4
4 nozzles per 1 tube of adhesive
807.640
1 set
Function
Time
Working life (time between
5 minutes @ 75°F
application and clamping of carrier)
Handling strength
20 minutes @ 73°F or more
Full cure time (normal door usage 48 hours @ 73°F or more not recommended until full cure time has been met)
NOTE: Door glass should not be installed until the full cure time as been
reached (see chart above).
1.1 Clean clamping area with alcohol-based standard commercial cleaning agent
before mounting the glass hardware.
Important safety-related information for the mounting and use of dormakaba
glass hardware.
1.2 Never clamp metal fitting hardware directly to glass surface.
1.3 Never use clamping products on surfaces with self-cleaning coatings.
2 Scotch-WeldTM EPXTM Plus II Applicator with 1:1 Plunger is a trademark of 3M. 3 Scotch-WeldTM EPXTM Plus II Mixing Square Nozzle is a trademark of 3M.
4
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
2 Installation preparation
2.1
Fig 1
MUTO Premium
Overall
1.23 1.1
1.23 1.3
1.4 1.2 1.4
1.4
936043
1.5
1.6 1.8 1.22 1.7 1.18
1.21 1.20
Slow Moving Panel (SMP)
Quick Moving Panel (QMP)
1.11
1.9 1.19 1.4
1.12
1.10 1.13
1.14
1.16
1.15
1.7 1.16
1.1 Cover 1.2 Brush strip 1.3 Quick Moving Panel
track 1.4 End stops (x4) 1.5 Slow Moving Panel
track
1.6 1.7
1.8
1.9 1.10
Cover clips Dormotion unit (x2) (optional) Cover profile for Slow Moving Panel Cover profile for passage SMP Roller carriers (x2)
1.11 1.12 1.13 1.14 1.15 1.16 1.17
Start/stop (optional) Simultaneous drive Floor guide Moving floor guide Quick Moving Panel clamp QMP Roller carriers (x2) QMP glass clamp end caps (x2)
1.18 1.19 1.20 1.21 1.22 1.23
Sidelite section profile Filler panel U-channel U-channel gaskets Sidelite glass gasket Cover spacers (x2)
11-2023
Overall
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
2.2 Door/wall dimensions
2 panel – Right (shown) or Left hand opening
clear opening height (CH)
clear opening width (CW)
Back of track to center of mounting
hole in track
(FP)
Fixed panel
(SMP)
Slow moving panel
(QMP)
Quick moving panel
Technical specifications
1-1/2″ [38]
3-11/16″ [85]
1-3/16″ [30]
1-3/16″ [30]
1/8″ [3]
Bottom of 3/8″ glass to floor [10]
9/16″ [14]
4 panel – Bi-parting opening
clear opening height (CH)
(FP)
Fixed panel
(SMP)
Slow moving panel
(QMP)
Quick moving panel
(QMP)
Quick moving panel
(SMP)
Slow moving panel
clear opening width (CW)
(FP) Fixed panel
1-3/16″ [30]
1-3/16″ [30]
1-1/4″ [6]
1-3/16″ [30]
1-3/16″ [30]
6
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
SMP End stops SMP gasket
3 Installation instructions Slow moving panel (SMP)
3.1 Installing end stops in SMP
Fig 2
SMP track
End stops
3.1.1 Slide end stops into each end of the SMP track. NOTE: Loosen bottom
section of end stop for easier install.
Hex key size
XL80
2.5mm
Set screw
Bottom section of
end stop
NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.
3.2 Securing gasket to SMP track
Fig 3
SMP track
3.2.1 Ensure the SMP track is cut to proper length. NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 9.
Adhesive gasket
3.2.2 Cut adhesive gasket equal to sidelite glass width. 3.2.3 Adhere gasket
along bottom edge of back of
track.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
3.3 Securing sidelite section profile to SMP track
Fig 4
Sidelite profile
Sidelite Section Profile SMP Track
3.3.1 Align sidelite profile holes with SMP track profile holes.
NOTE: Holes will be predrilled every 7-7/8″ [200].
SMP track
3.3.2 Secure with 9/16″ (14) fasteners provided. NOTE: Be sure fastener heads
are flush with track to avoid rollers catching protruding fasteners.
3.4 Specifications for securing track to mounting surface
3.4.1 Ensure track is properly level and secure it to the header mounting surface per the appropriate measurements on the following page.
3.4.2 Use appropriate fasteners according to the following recommendations.
NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 6 FOR REFERENCE.
NOTE: OVERHEAD REINFORCEMENT: The overhead reinforcement must be a minimum of ¼” [6] x 3″ [76] steel angle, 16 gauge metal stud with wood blocking, or two pieces of 1-1/2″ [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16″ [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at
a minimum of 2″ [51] into wood blocking, utilizing the predrilled holes in the
MUTO track.
Consult with a structural engineer to determine if reinforcement is adequate
for your specific application or to meet specific codes in your location.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
3.5 Installing U-Channel for sidelite
Fig 5
U-channel gasket
Sidelite U-channel SMP glass
Orient gasket(s) as shown. 3.5.1 Install gaskets as shown. Trim to correct
length. 3.5.2 Secure u-channel to floor using appropriate
fasteners.
3.6 Installing sidelite glass
Fig 6
U-channel
NOTE: Ensure u-channel is plumb and the back of the U-channel profile aligns
with back of sidelite profile. NOTE: Gaskets are pre-installed.
Sidelite profile
Lift up into sidelite profile
U-channel
Lower down into u-channel
Sidelite glass
3.6.1 Place setting blocks into u-channel. 3.6.2 Spray inside of u-channel
with glass cleaner. 3.6.3 Lift glass up and into sidelite profile. 3.6.4 Lower
glass into u-channel.
MUTO Premium
936043
Wall
1/8″ gap
Sidelite glass
3.6.5 Ensure there is 1/8″ [3] gap between wall and edge of sidelite glass.
3.6.6 If using tempered laminated glass, gently press glass against u-channel
gasket, and dispense silicone along full length of non-gasket side of
u-channel.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
3.7 Installing sidelite glass filler panel
Fig 7
SMP track
Sidelite filler panel SMP glass gasket
Sidelite glass
Filler panel
Sidelite profile
3.7.1 Fit filler panel between empty section of track and sidelite profile, on door side.
3.8 Installing sidelite glass gasket
Fig 8
Sidelite profile
Filler panel
3.8.1 Cut gasket to length.
Sidelite gasket
Sidelite gasket location
Sidelite glass
3.8.2 Press gasket in between sidelite glass and sidelite profile.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
SMP roller carriers
3.9A Installing roller carriers: on SMP monolithic glass ONLY
Fig 9
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. “LEADING IS SIDE CLOSEST TO LATCH CLOSED.”
ENSURE CARRIERS ARE SECURED TO CORRECT SIDE OF GLASS.
Z
X
Torque values
XL80
5 ft lbs [6Nm]
Hex key size
XL80
3mm
Secure
Roller location on glass
SMP
X
SMP
Z
Glass gasket
XL80 2-3/8″ [60] 2-3/8″ [60] Roller carrier
Legend
Closing edge of door
(Front of) Glass
(Front of) Glass
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE GASKET IS FREE OF DEBRIS. ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
3.9A.1 Slide SMP roller carriers onto glass. 3.9A.2 Slide glass gasket and
metal shim between
glass and roller carrier.
NOTE: Orient with gasket facing the glass.
3.9A.3 Secure roller carriers to glass at 5 ft lbs (6 Nm).
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
SMP roller carriers
3.9B Installing roller carriers: on SMP tempered laminate glass ONLY
Fig 10
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. “LEADING IS SIDE CLOSEST TO LATCH CLOSED.”
Ensure carriers are secured to correct side of glass.
Z
X
Torque values
XL80
4ft lbs [5Nm]
Hex key size
XL80
3mm
Secure
Roller location on glass
SMP
X
SMP
Z
Glass gasket
XL80 2-3/8″ [60] 2-3/8″ [60] 3MTM ScotchWeldTM EPXTM Plus II Applicator
Legend
Closing edge of door
(Front of) Glass
Stop when adhesive can be seen past end
of roller carrier.
(Front of) Glass
(Back of) Glass
NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES. NOTE: USE 1:1 RATIO PLUNGER WITH THE 3MTM Scotch-WeldTM Urethane Adhesive. NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET. ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
3.9B.1 3.9B.2 3.9B.3
Slide SMP carriers onto glass. Replace existing gasket with TLG gasket. Slide laminated glass gasket and metal shim between glass and roller carrier.
NOTE: Orient with gasket facing the glass.
3.9B.4 Relace existing set screws with vented set screws.
3.9B.5 Tighten vented set screws at 4 ft lbs (5Nm).
NOTE:
Onto scrap material, first dispense approximately 12″ of 3MTM Scotch-WeldTM Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.
3.9B.6 Dispense into vented set screws on both sides of carrier.
Stop application when adhesive can be seen past edge of roller carrier. DO NOT
WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape
off glass surface with a beveled-edge chisel or putty knife.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for appropriate curing time.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
3.10
Fig 11
Adjust roller carrier wheels
Wheel
Front of carrier
+3/16″ [+5] -1/8″ [-3] Wheel adjustment Screw
Carrier bracket
Back of carrier
SMP roller carriers Anti-jump
Front of carrier
Wheel
Carrier bracket
Wheel +3/16″ [+5] adjustment -1/8″ [-3] Screw
Back of carrier
Carrier bracket
3.10.1 3.10.2
If more clearance is required between wheel and track, adjust accordingly.
Loosen wheel adjustment screw.
Carrier bracket
Hex key size
XL80
5mm
3.10.3 Slide wheel up or down to adjust. 3.10.4 Retighten wheel adjustment screw.
3.11
Fig 12
Disengage the anti-jump
1/4 turn
Antijump
Antijump
Hex key size
XL80
3mm
NOTE: Anti-jump shipped engaged.
3.11.1 Disengage the anti-jump on SMP roller carrier.
Anti-jump adjustment screw
3.11.2 Using a hex key, push anti-jump adjustment screw IN and turn COUNTER-
CLOCKWISE 90° to disengage anti-jump.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
3.12
Fig 13
Assemble simultaneous drive
Simultaneous drive
Fig. 1
Fig. 2
Fig. 3
3.12.1 Assemble cable as shown above in Figures 1-4. 3.12.2 Measure and cut
cable.
Cable length = (SMP door width x 2) + 39″ [991]
Drive-cable bracket
Fig. 4
NOTE: MANUALLY DOUBLE CHECK CABLE LENGTH BEFORE CUTTING.
Legend
Closing edge of door
3.12.3 Loop cable assembly around SMP carriers as shown.
Feed free end of cable in here
Secure freeend of cable
ENSURE BRACKET IS CENTERED ON TRAILING CARRIER.
Drive-cable bracket ENSURE PROPER ORIENTATION
Wrench size
XL80
5.5mm C-wrench
Hex key size
XL80
2mm, 5mm
Fig. 5
3.12.4
3.12.5 ·
After cable is looped around, feed free-end through open side of bracket. Secure free-end of cable inside bracket. Fully tighten to 2.2ft lbs [3Nm].
Fig. 6
3.12.6 ·
Fully tension cable via nut on inside of bracket. To tighten: rotate wrench CLOCKWISE.
Fig. 7
3.12.7 ·
Tighten outside nut to lock into place. To tighten: hold inside nut with one wrench, rotate second wrench on outside nut COUNTERCLOCKWISE.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
3.13
Fig 14
Secure moving floor guide
Moving floor guide
Plate #1
3/32″ [2]
Plate #2
1/32″ [1]
Plate #3 (Adhesive gasket)
1/32″ [1]
Plate #4
1/32″ [1]
Fasteners
1/2″ [12]
- Right hand floor guide shown.*
Hex key size
XL80
2mm, 5mm
5/8″ [16]
Plate #1/#2
Plate #3 (Adhesive gasket) Ensure adhesive side faces up.
Plate #1 Plate #2 Plate #3 Plate #4 Fastener lengths
Glass thickness [mm]
3/8″ [10]
1/2″ [12]
17/32″ [13.5]
X
X
X
X
X
X
X
X
1/2″ [12]
5/8″ [16]
5/8″ [16]
Plate #4
±1/16″ [2]
3.13.1 3.13.2
Secure moving floor guide to SMP. Use chart to determine appropriate plate(s) needed for glass thickness.
3.13.3 Orient as shown.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
3.14
Fig 15
Install glass/rollers in SMP track
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
3.14.1 3.14.2
Place SMP glass on setting blocks on floor for stability. Lift glass and SMP rollers up and rest rollers on SMP track.
If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours minimum. See Specifications section for more information regarindg cure time.
SMP track SMP rollers
SMP Track Floor guide
3.15
Fig 16
Install floor guide
Ø5/16″ [8]
Hex key size
XL80
3mm
Floor guide anchor
Floor guide anchor
1-13/[3326″]
3.15.1
3.15.2 3.15.3
CAUTION ANTI-JUMP IS DISENGAGED!
Align centerline of glass with centerline of floor guide. Be sure the glass is
plumb.
Mark appropriate floor guide measurements.
3.15.4 3.15.5 3.15.6
TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK. Pre-drill into mounting surface using a 5/16″ drill bit. Secure floor guide anchor with included fasteners.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
3.16
Fig 17
Install floor guide: continued
Floor
SMP Glass
QMP Glass
guide
=
=
Floor guilde Anti-jump
Adjust door height
Hex key size
XL80
2.5mm
Floor guide anchor
Moving floor guide
3.16.1 SET GLASS AND ROLLERS BACK ONTO TRACK.
3.17
Fig 18
Antijump
Engaging anti-jump
1/4 turn
Set screws
3.16.2 Slide floor guide over floor guide anchor and tighten with set screws.
3.16.3 Remove setting blocks. NOTE: Be sure glass is centered in floor guide.
Adjust using set screws.
Antijump
Anti-jump adjustment screw
3.17.1 Engage anti-jump on roller carrier.
3.18
Fig 19
Adjustment door height
Hex key size XL80 3mm
3.17.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE
90° to engage anti-jump.
SMP Glass
Floor guide
+3/16″ [+5] -1/8″ [-3] 3/8″ [10]
Door height adjustment tolerance
XL80
+3/16″ [+5] -1/8″ [-3]
Height Adjustment screw
XL80 torque
Height
2 ft lbs
adjustment [3 Nm]
screws
XL80 torque
Height adjustment locking screws
4 ft lbs [6 Nm]
Height adjustment locking screws
Hex key size XL80 3mm
3.18.1 Set height of glass door. 3.18.2 Loosen height adjustment locking
screws on
carrier.
3.18.3 Using appropriate size hex key, turn height adjustment screw CLOCKWISE
or COUNTERCLOCKWISE to raise or lower glass.
NOTE: Be sure glass is level during this adjustment.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
3.19
Fig 20
Adjustment end stop location: LEADING end stop
END STOP LOCATION: LEADING EDGE
0 mm
Wall
Sidelite glass SMP glass
SMP End stops DOOR CLOSED
Edge of roller carrier
Bumper
Bumper
End stop
Glass overlap on sidelite
1-3/16″ [30]
Secure
XL80 torque
2 ft lbs [3 Nm] Hand tighten
Set end stop location: 3.19.1 Slide end stop to
desired location on track. Bumper should touch edge of roller carrier.
Hex key size
XL80
2.5mm
Legend
Closing edge of door
NOTE: Bi-foldering: Be sure there is a 1/4″ [6] gap between the right and left hand sets.
Fig 21
Adjustment end stop location: TRAILING end stop
END STOP LOCATION: TRAILING EDGE
0 mm
Wall
Sidelite glass/ SMP glass
DOOR OPENED
End stop Bumper Bumper
Secure
Edge of roller carrier
Glass overlap on wall
0″
XL80 torque
2 ft lbs [3 Nm] Hand tighten
Set end stop location: 3.19.1 Slide end stop to
desired location on track. Bumper should touch edge of roller carrier.
Hex key size
XL80
2.5mm
Legend
Closing edge of door
18
MUTO Premium
936043
NOTE: Bi-foldering: Be sure there is a 1/4″ [6] gap between the right and left
hand sets.
11-2023
dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
4 Installation instructions Quick moving panel (QMP)
QMP End stops QMP Cable bracket
4.1
Fig 22
Installing end stops in QMP
QMP track
Hex key size
XL80
2.5mm
Set screw
End stops
4.1.1 Slide end stops into each end of the QMP tracks. NOTE: Loosen bottom
section of end stop for easier install.
Bottom section of
end stop
NOTE: Exact location/adjustments will be determined in the Adjustment End Stop
Location step.
4.2
Fig 23
Connecting the doors via the cable bracket
Hex key size
XL80
4mm
Cable bracket
Cable bracket
DOOR CLOSED
M5 x 10
Socket head cap
screw
10mm
4.2.1 Push both door panels towards the closing edge.
MUTO Premium
936043
Legend
Closing edge of door
5mm
4.2.2 Secure cable bracket with two fasteners through the QMP track at 2 ft
lbs [2.5Nm].
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.3
Fig 24
Securing track for QMP
SMP track
QMP track
Hex key size
XL80
3mm
SMP track
QMP track
QMP track
3-15/16″
[100] …
M5 x 10 Flat head socket cap
screw
10mm
QMP track
5mm
4.3.1 Secure QMP track to SMP track.
4.3.2 Secure included fasteners at 2 ft lbs [2.5Nm].
20
MUTO Premium
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11-2023
dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.4
Fig 25
Secure clamp profile for QMP
QMP clamp profile
Glass clamp profile Hook set
Hex key size
XL80
3mm
M6 x 12 Cupped set screw
Glass gaskets Tighten fasteners
QMP glass
Pressure plate
12mm
6mm
QMP glass
Torque values
XL80
4 ft lbs [5Nm]
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.
4.4.1 Add glass gaskets. Trim to proper length. 4.4.2 Secure QMP glass to glass clamp profile.
4.4.3 Tighten all fasteners at 4ft lbs [5Nm].
·
Do not overtighten pressure plate against glass.
·
Start at center of profile and work outwards.
4.5
Fig 26
Install hook set (less Dormotion)
Open side
Hook set
4.5.1 With rollers facing away from the installer, determine which roller will
be leading and which will be trailing.
Hook set
Hex key size
XL80
4mm
DETERMINE THE LEADING VERSUS
TRAILING EDGE OF THE GLASS. “LEADING IS SIDE
CLOSEST TO LATCH CLOSED.”
4.5.2 Secure hook onto roller with open side facing away from the installer.
4.5.3 Secure hook using appropriate-size hex key.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.6
Fig 27
Installing roller carriers
QMP roller carriers
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. “LEADING IS SIDE CLOSEST TO LATCH CLOSED.”
Z
X
CARRIER WITH CABLE CLAMP TO BE SECURED TO TRAILING SIDE OF GLASS.
Torque values
XL80
5 ft lbs [6Nm]
Hex key size
XL80
3mm
Roller location on glass
QMP
X
QMP
Z
Glass clamp
Glass gasket
XL80 3-1/8″ [80] 1-9/16″ [40] Roller carrier
Legend Closing edge of door
Secure
Glass clamp profile
(Front of) Glass
(Front of) Glass
NOTE: FULLY CLEAN SURFACE OF CLAMP PROFILE WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE GASKET IS FREE OF DEBRIS. ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.
4.6.1 4.6.2
Slide QMP roller carriers onto clamp profile. Slide gasket and metal shim between clamp profile and roller carrier.
NOTE: Orient with gasket facing the clamp profile.
4.6.3 Secure roller carriers to clamp profile at 5 ft lbs (6 Nm).
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.7 Installing DORMOTION start/stop (optional)
Fig 28
DISREGARD IF SYSTEM IS LESS DORMOTION
Start/stop Anti-jump
PRODUCT SHIPPED WITH 7/8″ [22] PIN INSTALLED. PIN CAN BE CHANGED TO 1″ [25] IF NECESSARY.
Start/stop pin
Images not to scale
Hex screws
Torque Set screws
3 ft lbs [3 Nm]
Hex key size Set screws 3 mm Hex screws 3 mm
7/8″
1″
[22] [25]
=
=
Set screws
Start/stop
Glass gasket
NOTE:
4.7.1 · · · ·
Determine a pin length based upon how square and plumb the opening is. If required, change pin in start/stop assembly. Remove hex screws. Remove existing pin and plate. Swap in appropriate pin and plate. Replace hex screws.
4.7.2 4.7.3 4.7.4
NOTE:
Slide start/stop onto glass. Center equally between the carriers. Slide glass gasket between start/stop and glass. Orient with gasket facing glass.
4.7.5 Secure start/stop via set screws.
4.8
Fig 29
Disengaging the anti-jump
1/4 turn
Antijump
Antijump
Anti-jump adjustment screw
Hex key size
XL80
3mm
NOTE: Anti-jump shipped engaged.
4.8.1 Disengage the anti-jump on roller carrier.
MUTO Premium
936043
4.8.2 Using the appropriate size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.9
Fig 30
Install glass/rollers in QMP track
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
4.9.1 4.9.2
Place QMP glass on setting blocks on floor for stability. Lift glass and QMP rollers up and rest rollers on track.
QMP track
QMP rollers
End stop removed for easier viewing.
4.10
Fig 31
Engaging anti-jump
Antijump
1/4 turn
Antijump
QMP track Anti-jump
Anti-jump adjustment screw
4.10.1 Engage anti-jump on roller carrier.
Hex key size XL80 3mm
4.10.2
Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.11
Fig 32
Align the cable
Simultaneous drive
VIEW FROM BACK OF SYSTEM SMP AND QMP TRACKS REMOVED FOR EASIER VIEWING.
SMP arm bracket
4.11.1 Slide SMP arm bracket over top of the QMP carrier clamp bracket.
QMP
QMP clamp bracket
SMP
4.11.2 Jump the arm bracket over the clamp bracket to align cable with clamp
bracket.
QMP
SMP
QMP
SMP
SMP arm bracket
MUTO Premium
936043
QMP clamp bracket
11-2023
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.12
Fig 33
Adjustment end stop location: LEADING end stop
DOOR CLOSED Sidelite glass SMP glass QMP glass
Wall
1/8″ [3]
QMP End stops
0 mm
END STOP LOCATION: LEADING EDGE
Bumper
Secure
XL80 torque
2 ft lbs [3 Nm] Hand tighten
Hex key size
XL80
2.5mm
Legend
Closing edge of door
NOTE: Bi-folding: Be sure there is a 1/4″ [6] gap between the right and left hand sets.
Edge of roller carrier
Set end stop location:
End stop Bumper
4.12.1 Slide end stop to desired location on track.
Bumper should touch edge of roller carrier.
PULL EDGE TO JAMB EDGE =
1-5/16″ recommended (VERIFY WITH LOCAL
JURISDICTION.)
FP
JAMB / WALL
SMP
QMP
JAMB / WALL
Fig 34
Adjustment end stop location: TRAILING end stop
END STOP LOCATION:
TRAILING EDGE
0 mm
Wall
Sidelite glass/ SMP glass/ QMP glass
DOOR OPENED
End stop Bumper
Edge of roller carrier
FP/SMP EDGE TO QMP GLASS EDGE =
3.75″
NOT TO
SCALE
FP/SMP TO PULL EDGE = 1-3/16″ recommended
(VERIFY WITH LOCAL JURISDICTION.)
FP
JAMB / WALL
SMP
QMP
Set end stop location: 4.12.1 Slide end
stop to desired location on track. Bumper should touch edge of roller carrier.
XL80 torque
2 ft lbs [3 Nm] Hand tighten
Hex key size XL80 2.5mm
Secure
Bumper
NOTE: Bi-folding: Be sure there is a 1/4″ [6] gap between the right and left hand sets.
Legend
Closing edge of door
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.13
Fig 35
Securing the cable to the QMP cable clamp
SMP leading carrier
QMP trailing carrier
DOOR CLOSED
Back of QMP trailing carrier
Roller arm bracket
Simultaneous drive
Back of SMP leading carrier
LOOK AT BACK OF TRACK
Sidelite glass SMP glass
QMP glass
QMP glass
Cable
QMP cable clamp
SMP glass
1 #2
Hex key size
XL80
Cross-head screw driver (magnetic recommended)
VIEWED FROM BACK OF TRACK/CARRIERS
Cable clamp set
screws
3
4
4.13.1 Remove cable clamp set screws #1 and #2. 4.13.2 Loosen cable clamp set screws #3 and #4.
4.13.3 Align cable inside clamp. 4.13.4 Reinsert and retighten all screws.
MUTO Premium
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
Dormotion unit
4.14 Install DORMOTION units into QMP track (optional)
Fig. 36 DM unit installation Fig. 36.1 RH DM unit
Fastening plate
DM end stop
Hook
Fig. 36.2 RH DM unit fastening plates rotated
4.14.1 ·
·
· 4.14.2 ·
Rotate RH DM fastening plates.
Using 4 mm hex key, loosen fastening plate hex screws. Rotate fastening plates
until they are parallel to the DM unit (Fig. 36.2) Snug hex screws. Move door
to close position.
For installation of RH DM unit, door must be in the closed position against
bumper.
Fig. 36.7 DM unit aligned in track Incorrect orientation Correct orientation
Fig. 36.3 RH DM unit inserted in track
DM unit DM trigger block
Door closed
Fig. 36.4 DM unit hook positioned in trigger
DM hook DM end stop
Trigger
Roller carrier Bumper
RH DM unit
Door closed
Fig. 36.5 DM unit end stop positioned 5 mm from DM hook
Adjustment tool Fork
Fork gap DM end stop
DM hook Trigger
Bumper RH DM unit
Door closed
Fig. 36.6 RH DM unit fastening plates secured in track
Plates rotated
Fastening plates
SHCS
SHCS
DM
DM
unit
unit
4.14.3 · ·
4.14.4 ·
·
·
Align DM unit in track, engage DM hook in DM trigger.
Align DM unit in track (Fig. 36.7).
Slide DM unit over the DM trigger block until the DM hook engages the DM
trigger (Fig. 36.4)
Use adjustment tool to set DM unit final position. Place adjustment tool flat
against DM unit with fork between DM hook and DM end stop (Fig. 36.5). Slide
DM unit over until hook and DM end stop are against the fork. This sets 5 mm
gap (Fork gap). Trigger height: Adjust so trigger sets on top of adjustment
tool (Para. 4.15).
4.14.5 ·
Secure the DM unit in position. NOTE: Insure door is fully closed against bumper before performing this step.
·
Using 4 mm hex key, tighten DM
unit fastening plate socket head
cap screws . Fastening plates must
engage the track (Fig. 36.6 and .8).
Torque
Socket head cap screws
3 ft lbs [4 Nm]
Fig. 36.8 RH DM unit installed in track
Plates rotated
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MUTO Premium
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11-2023
dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
Fig. 36 DM unit installation (Con’t) Fig. 36.9 LH DM unit
Fastening plate
Hook
DM end stop
Fig. 36.10 LH DM unit fastening plates rotated
Fig. 36.11 LH DM unit inserted in track
LH DM unit
DM trigger block
Dormotion unit
LH Dormotion -door open
4.14.6 Rotate DM fastening plates.
·
Using 4 mm hex key, loosen
fastening plate hex screws.
·
Rotate fastening plates until they
are parallel to the DM unit (Fig. 36.10)
·
Snug hex screws.
4.14.7 ·
Move door to open position. For installation of LH DM unit, door must be in the open position against bumper.
Fig. 36.15 DM unit aligned in track Incorrect orientation Correct orientation
Door open
Fig. 36.12 DM unit hook positioned in trigger
Trigger
DM hook DM end stop
Roller carrier Bumper
LH DM unit Door open
Fig. 36.13 DM unit end stop positioned 5 mm from DM hook
Adjustment tool Fork
DM hook Trigger
Fork gap DM end stop
LH DM unit
Bumper
Door open
Fig. 36.14 LH DM unit fastening plates secured in track
Plates rotated
Fastening plates
SHCS
SHCS
DM
DM
unit
unit
4.14.8 · ·
4.14.9 ·
·
·
Align DM unit in track, engage DM hook in DM trigger.
Align DM unit in track (Fig. 36.15).
Slide DM unit over the DM trigger block until the DM hook engages the DM
trigger (Fig. 36.12)
Use adjustment tool to set DM unit final position. Place adjustment tool flat
against DM unit with fork between DM hook and DM end stop (Fig. 36.13). Slide
DM unit over until hook and DM end stop are against the fork. This sets 5 mm
gap (Fork gap). Trigger height: Adjust so trigger sets on top of adjustment
tool (Para. 4.15).
4.14.10 Secure the DM unit in position.
·
NOTE: Insure door is fully open
against bumper before performing
this step.
·
Using 4 mm hex key, tighten DM
unit fastening plate socket head
cap screws . Fastening plates must
engage the track (Fig. 36.16).
Torque
Socket head cap screws
3 ft lbs [4 Nm]
Fig. 36.16 LH DM unit installed in track
Plates rotated
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.15
Fig 36
Adjust start/stop pin height (if necessary)
Hex screw
Hex screw
Start/stop
Start/stop pin
4.15.1
· ·
Adjust HEIGHT of start/stop
pin, if necessary:
Loosen hex screws.
Slide pin and plate up or down.
Hex key size
Hex
3 mm
screws
CORRECT PIN HEIGHT/ ORIENTATION
30
MUTO Premium
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.16
Fig 37
QMP track cover and end caps
Adhesive foam
QMP glass clamp profile
Cover
QMP cover QMP end caps
Cover QMP glass clamp profile
QMP glass clamp profile
End caps
4.16.1 Add adhesive foam pieces to QMP glass clamp profile, spaced
accordingly.
4.16.2 Peel off adhesive.
4.16.1 Slide cover over outside of profile. 4.16.2 Peel adhesive off end caps
and press onto ends
of profile.
MUTO Premium
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11-2023
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.17
Fig 38
SMP cover profile
SMP cover profile
Sidelite glass SMP glass QMP glass
NOTE: SMP track, QMP track, and sidelite profile removed for easier viewing.
Fig. 1
NOTE: If cover profile does not fit, check and correct roller carrier locations, if necessary.
SMP glass
SMP cover profile
Hex key size
XL80
3mm
SMP cover profile
SMP roller carrier
M4 x 8
Low head socket cap
screw
SMP glass 8mm
4mm
4.17.1 Slide doors fully CLOSED. 4.17.2 Slide SMP cover profile up and between
the
SMP roller carriers as shown in Fig. 1 above.
4.17.3 Secure with included fasteners.
32
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.18
Fig 39
Cover profile for passage
SMP/QMP glass
Cover profile for passage Cover clips
Hex key size
XL80
2.5mm
M4 x 6
Fat head socket cap
screw
6mm
4mm
4.18.1 Slide both doors all the way OPEN. 4.18.2 Slide cover profile for
passage up behind QMP
track.
4.18.3 Secure cover profile for passage with all included fasteners at 2 ft lbs [2.5Nm].
4.19
Fig 40
Cover clips
4.19.1 Insert cover clips into track (one clip per foot).
4.19.2 Insert perpendicular to track, and turn CLOCKWISE to snap into place.
MUTO Premium
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions
4.20
Fig 41
Cover spacers
Cover spacers Brush profile
Cover spacer
4.20.1 Tip cover spacers into outter most edge of track.
Cover spacer
Hex key size
XL80
2.5mm
4.20.2 Place one at each end of track as shown. 4.20.3 Tighten at at hand tighten.
4.21
Fig 42
Install brush profile
Cover
4.21.1 Match brush to cover length.
Brush
4.21.2 Slide brush into cover.
34
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dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with
Sidelites Installation Instructions
4.22 Secure system cover
Cover clips
System cover
Cover clips
Cover
4.22.1 Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.
4.22.2 Snap end caps onto track.
Cover
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Scan for product details and downloads. Call 800-523-8483 or visit glasstechserv.us@dormakaba.com for assistance or warranty information
dormakaba USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567