dormakaba XL150 Wall Mount with Dormotion Wood Door Instruction Manual

dormakaba XL150 Wall Mount with Dormotion Wood Door

Specifications

• Product Name: MUTO Premium XL150/80 Wall Mount with Dormotion (Wood door)
• Model Number: 936008
• Door Type: Wood
• Maximum Door Weight: 330lbs (XL150) / 176lbs (XL80)
• Mounting: Wall mount
• Installation Manual: 936008 – 11/2023 Original document

Product Usage Instructions

Overview
Before starting the installation process, ensure you have all the necessary components and tools. Review the technical information provided for fittings to ensure compatibility with the substructure/wall and door weight requirements.

Installation Instructions

1. Overall
   Follow the step-by-step instructions provided in the manual to install the MUTO Premium XL150/80 wall mount with Dormotion system.

2. Securing Wood Door Adaptor

3. Prepare the door properly for the wood door adaptor by reinforcing the top and bottom of the door to minimize warping.

4. Cut the wood door adaptor to be equal width of the door.

5. Secure the wood door adaptor at every 4th hole on the door.

FAQ

• Q: What is the maximum weight capacity of the MUTO Premium XL150/80 system?
  A: The maximum door weight capacity is 330lbs for XL150 and 176lbs for XL80.

• Q: How should I dispose of the product once it is no longer in use?
  A: Disposal should be done in accordance with local, state, and national regulations for proper waste management.

MUTO Premium XL150/80
Wall mount with Dormotion (Wood door)
Installation Manual

Technical specifications

Overview
These instructions are for installation of MUTO PREMIUM sliding door system XL150/80 for wood doors for the following mounting and style versions:

Wall mount

1. General information
   • dormakaba glass hardware is not suitable for application in rooms where chemicals (e.g. chlorine) are used as indoor swimming pools, saunas or salt-water pools.
   • Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position.
   • Do not slide doors with excessive force. Install limiting stop to prevent door from opening too far.
2. Intended use
   • For sliding door in dry indoor areas only
   • For manual slowly opening and closing only
3. Door requirements and fittings
   • The substructure/wall must be able to bear permanent loads and be level (max. tolerance: 1/16” [2] per 39” [1m]).
   • Fasteners must be sufficiently dimensioned for the substructure/wall and weight of the door.
   • When adjusting door components, always stick to the required clearance for the respective hardware.
4. Safety instructions
   • Installation requires two people.
   • Only properly qualified and specially trained staff are authorized to mount dormakaba glass hardware.
   • Never clamp metal fitting hardware directly to glass surface.

Symbols used – Safety/Installation

• CAUTION
  • Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings.
• WARNING
• TIPS AND RECOMMENDATIONS
• Information note

CLOSING EDGE

• maintenance, care, repair
• Immediately replace damaged parts.
• Always use original dormakaba parts.
• Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.
• Use a damp clothe for occasional cleaning, especially the track.
• Always use silicone – and oil-free cleaners (e.g. acetone).
• Check door hardware at regular intervals for proper positioning and smooth operation and correct adjustment.
• High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms.)

Disposal
Disposal in accordance with local, state and national regulations.

Specifications – technical data

 Installation instructions

Securing wood door adaptor

NOTE : Top of door must be reinforced to secure wood door adapter.

1. Prepare the door properly for the wood door adaptor.
   NOTE: Seal top and bottom of door to minimize warping (use wood door manufacturer’s recommendations).

2. Cut wood door adapter to be equal width of  door.

3. Secure the two wood door adaptor pieces to top of wood door with #10 x 3″ wood screws.
   NOTE : Be sure screws are always secured in the first four and last four holes of the adaptor, along with every fourth hole in between.

Securing track to mounting surface

1. Ensure the track is properly level and secure it to the wall per the appropriate measurements on the following page.

   • NOTE : SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
   • NOTE: WALL REINFORCEMENT:
     The wall reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or 1 1/2” [38] thick wood blocking secured to the wall studs on a maximum 16” [406] centers for the length of the track. The wall reinforcement may be flush on the wall surface or on the interior of the wall. For masonry walls the track may be secured directly to the wall with lead anchors.

2. Use appropriate fasteners according to the following recommendations.

   • Track mounting screws must fully penetrate the steel angle, metal stud, or wood blocking, utilizing the predrilled holes in the MUTO track.
   • Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.

Door/wall dimensions

NOTE: FULLY CLEAN SURFACE OF ADAPTOR WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

1. Slide roller carriers onto wood

2. Slide gas door and me adapt tor.al shim between adaptor and roller carrier.
   NOTE : Orient with gasket facing the adaptor.

3. Secure roller carriers to wood door adaptor using appropriate-size hex key at 10ft lbs (14 Nm).

Install DORMOTION start/stop

PRODUCT SHIPPED WITH 7/8” [22] PIN INSTALLED. PIN CAN BE CHANGED TO 1” [25] IF NECESSARY.

NOTE: Determine a pin length based upon how square and plumb the opening is.

1. If required, change pin in start/stop assembly.

   • Remove hex screws.
   • Remove existing pin and plate.
   • Swap in appropriate pin and plate.
   • Replace hex screws

2. Slide start/stop onto door adaptor.

3. Center equally between the carriers.

4. Slide gasket between start/stop and adaptor.
   NOTE : Orient with gasket facing adaptor.

5. Secure start/stop via set screws

Disengaging the anti-jump

1. Disengage the anti-jump on roller carrier
   NOTE: Using the appropriate-size hex key, push anti jump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.

2. Slide end stops into each end of the track.

   • NOTE: Loosen bottom section of end stop for easier install.
   • NOTE: FOR XL150 end stops, be sure set screw is flush with back of end stops.
   • NOTE: Exact location/adjustments will be determined in “Adjustment End Stop Location” step.

Install door/rollers in track

ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.

1. Tip wood door and rollers upward and rest rollers on track.

REMEMBER ANTI-JUMP IS DISENGAGED!

1. Temporarily slide floor guide into bottom groove of wood door.
2. Be sure the door is plumb.
3. Mark appropriate floor guide measurements
4. TEMPORARILY REMOVE DOOR AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE).
5. Pre-drill into mounting surface using a 5/16″ drill bit.
6. Secure floor guide anchor with included fasteners.
7. SET DOOR AND ROLLERS BACK ONTO TRACK.

Engaging anti-jump

1. Engage anti-jump on roller carrier.
2. Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

Adjustment door height

1. Set height of door.
2. Loosen height adjustment locking screws of carrier.
3. Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower door.
   NOTE: Be sure door is level during this adjustment.

Adjustment end stop location : LEADING end stop
Fig. 11

Adjustment end stop location: TRAILING end stop

Install DORMOTION units

Fig. 13

RH Dormotion -door closed

1. Rotate RH DM fastening plates

   • Using 4 mm hex key, loosen fastening plate hex screws.
   • Rotate fastening plates until they are parallel to the DM unit (Fig. 13.2)
   • Snug hex screws.

2. Move door to close position.

   • For installation of RH DM unit, door must be in the closed position against bumper.
     Fig. 13.7 RH DM unit aligned in track****

3. 2.14.3 Align DM unit in track, engage DM hook in DM trigger

   • Align DM unit in track (Fig. 13.7).
   •  Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 13.4)

4. Use adjustment tool to set DM unit final position.

   • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13.5).
   • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap).
   • Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.15).

5. Secure the DM unit in position.

   • NOTE: Insure door is fully closed against bumper before performing this step.
   • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 13.6 and .8).
   • Fig. 13.8 RH DM unit installed in track
     LH Dormotion -door open

6. Rotate DM fastening plates

   • Using 4 mm hex key, loosen fastening plate hex screws.
   • Rotate fastening plates until they are parallel to the DM unit (Fig. 13.10)
   • Snug hex screws.

7. Move door to open position.

   • For installation of LH DM unit, door must be in the open position against bumper.
     Fig. 13.15 LH DM unit aligned in track

8. Align DM unit in track, engage DM hook in DM trigger.

   • Align DM unit in track (Fig. 13.15).
   • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 13.12)

9. Set DM unit final position.

   • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 13.13).
   • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap).
   • Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.15).

10. Secure the DM unit in position.

    • NOTE: Insure door is fully open against bumper before performing this step.
    • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 13.16). Fig. 13.16 LH DM unit installed in track

Adjust start/stop pin height (if necessary)

Cover clips

1. Insert cover clips into track. (One clip per foot)
2. Insert perpendicular to track, and turn COUNTER-CLOCKWISE to snap into place.

Install brush profile

1. Measure and cut brush to appropriate length.
2. Slide brush into cover.

Install view protection clips
Fig. 17

TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.

1. Slide door open until it meets the end stop.
2. Measure and cut view protection profile to fit into empty sliding portion of track – 3/16″ [5].
3. Snap view protection clips onto inside of cover as shown.
4. Use minimum 1 clip per foot of profile.
   Exception: If profile is minimum of 1 foot in length, use 2 clips.

Install cover and view protection profile
Fig. 18

1. Secure cover to clips and snap into place.
   NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.

2. Tip view protection profile up into track and snap down into cover and onto track as shown.

Install end caps

1. Snap end caps onto track.

• Scan for product details and downloads. Call 800-523-8483 or visit [email protected] for assistance or warranty information
• dormakaba USA, Inc.
• 1 Dorma Drive, Drawer AC
• Reamstown, PA 17567

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