dormakaba XL150 Ceiling Mount with Dormotion Glass Door Instruction Manual

dormakaba XL150 Ceiling Mount with Dormotion Glass Door

Product Information

MUTO Premium XL150/80 Ceiling Mount with Dormotion (Glass door)
Specifications

Technical Specifications

• Ceiling mount

• Single Door:

  • XL150: Door leaf weight – 330lbs [150kg] (including weight of
    auxiliary hardware)

  • XL80: Door leaf weight – 176lbs [80kg]

• Double Door:

  • XL150: 330lbs [150kg]
  • XL80: 2 x 176lbs [2 x 80kg]

Tempered Laminate Glass (TLG) and Adhesive Specifications
Required parts for laminate glass with MUTO System (not included):

• 3MTM Scotch-WeldTM Urethane Adhesive, DP 605 NS
• 3MTM Scotch-WeldTM EPXTM Plus II Applicator with 1:1 Plunger
• 3MTM Scotch-WeldTM EPXTM Plus II Mixing Square Nozzle, 5.3mm
• MUTO TLG gasket set

Product Usage Instructions

Installation Instructions

• Overall Installation
  Follow the step-by-step instructions provided in the installation manual for proper installation of the MUTO Premium XL150/80 ceiling mount with Dormotion.

• Securing Track to Mounting Surface
  Ensure the track is securely fastened to the mounting surface using appropriate hardware as per the installation manual.

Frequently Asked Questions (FAQ )

• Q: What should I do if the glass panel breaks during installation?
  A: In case of glass breakage, carefully remove the broken glass, support the door panel with a block of wood, and proceed with replacing the glass panel following the provided instructions.

MUTO Premium XL150/80
Ceiling mount with Dormotion (Glass door)
Installation Manual

dormakaba MUTO XL150/80 Ceiling Mount with Dormotion Installation Instructions

Installation Instructions

 Technical specifications

Overview
These instructions are for installation of MUTO PREMIUM sliding door system XL150/80 for the following mounting and style versions:
Ceiling mount

1. General information

   • dormakaba requires use of tempered monolithic or tempered laminated glass.
   • dormakaba glass hardware is not suitable for application in rooms where chemicals (e.g. chlorine) are used as indoor swimming pools, saunas or salt-water pools.
   • Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position.
   • Do not slide doors with excessive force. Install limiting stop to prevent door from opening too far.

2. Intended use

   • For sliding door in dry indoor areas only
   • For manual slowly opening and closing only

3. Glass requirements and fittings

   • The substructure/wall must be able to bear permanent loads and be level (max. tolerance: 1/16” [2] per 39” [1m]).

   • Fasteners must be sufficiently dimensioned for the substructure/wall and weight of the door.
     When adjusting glass components, always stick to the required clearance for the respective hardware. Adjust clearance so glass does not come in contact with any hard surfaces such as glass, metal or concrete.

   • Do not use excessive force when installing the glass (avoid over tightening screws).

4. Requirements for glass panel

   • dormakaba requires use of fully tempered glass, which complies with ASTM C 1036 and ASTM C 1048. Secondary heat soaking processes are optional but not required. This applies to both tempered monolithic and tempered laminated glass.
   • Clamping area must be flat and uncoated (no self-cleaning coating!)
   • Never use glass with conchoidal fractures and/or damaged edges.

5. Safety instructions

   • Installation requires two people.
   • Only properly qualified and specially trained staff are authorized to mount dormakaba glass hardware.
   • Due to crushing hazards and possible injury caused by breakage of glass during mounting, corresponding protective clothing (especially gloves and protective goggles) is required.
   • Never clamp metal fitting hardware directly to glass surface.

6. Symbols used – Safety/Installation

   • CAUTION
   • Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings.
   • WARNING
   • Risk of breaking glass. When installing the door, support the door panel with a block of wood or similar object.
   • TIPS AND RECOMMENDATIONS
   • Information note
   • CLOSING EDGE

7. Maintenance, care, repair

   • Immediately replace damaged parts.
   • Always use original dormakaba parts.
   • Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.
   • Use a damp clothe for occasional cleaning, especially the track.
   • Always use silicone – and oil-free cleaners (e.g. acetone).
   • Check glass hardware at regular intervals for proper positioning and smooth operation and correct adjustment.
   • High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms.)

8. Disposal
   Disposal in accordance with local, state and national regulations.

Specifications – technical data

Single Door Double Door

| | XL150| XL80| XL150| XL80
Ceiling| Door leaf weight lbs [kg]*| ≤330lbs [≤150]| ≤176lbs [≤80]| ≤330lbs [≤150]| 2 x ≤176lbs [2 x ≤80]
mount

Tempered laminate glass (TLG) and adhesive specifications

Required parts for laminate glass with MUTO System (not included)| Part Number Quantity| Usage recommendation
---|---|---
3M™ Scotch-Weld™ Urethane Adhesive, DP 605 NS| 934.800                       1 tube| 1 tube per 4 roller carriers
3M™ Scotch-Weld™ EPX™ Plus II Applicator with 1:1 Plunger 2| 934.801 1 applicator| 1:1 plunger with

934.800 adhesive

3M™ Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle, 5.3mm 3| 934.805 Pk of 4| 4 nozzles per 1 tube of adhesive
MUTO TLG gasket set| 807.640                       1 set
Handling time frame| Function| Time
| Working life (time between 5 minutes @ 75°F application and clamping of carrier)
Handling strength| 20 minutes @ 73°F or more
Full cure time (normal door usage not recommended until full cure time as been met)| 48 hours @ 73°F or more

NOTE: Door glass should not be installed until the full cure time as been reached (see chart above).

1.  Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.
   Important safety-related information for the mounting and use of dormakaba glass hardware.

2. Never clamp metal glass fitting hardware directly to glass surface.

3. Never use clamping product on surfaces with self-cleaning coatings.

2 Scotch-Weld™ EPX™ Plus II Applicator with 1:1 Plunger is a trademark of 3M. 3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.

 Installation instructions

Overall
Fig. 1

Securing track to mounting surface
Fig. 2

1. Ensure the track is properly level and secure it to the ceiling per the appropriate measurements on the following page.
   • NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.
2. Use appropriate fasteners according to the following recommendations.

NOTE:
OVERHEAD REINFORCEMENT:

• The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud, or two pieces of 1-1/2” [38] thick wood blocking [double stacked], secured to studs or joists on a maximum 16” [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
• Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.
• Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.

Door/wall dimensions

Fig. 3

Installing roller carriers: on monolithic glass ONLY
Fig. 4

DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. “LEADING IS SIDE CLOSEST TO LATCH CLOSED.”

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

1. Slide roller carriers onto glass.

2.  Slide glass gasket and metal shim between glass and roller carrier
   NOTE: Orient gasket with rubber side facing the glass.

3. Secure roller carriers to glass using appropriate-size hex key at 10 ft lbs [14 Nm].

Installing roller carriers: on tempered laminate glass ONLY
Fig. 5
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. “LEADING IS SIDE CLOSEST TO LATCH CLOSED.”

• NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
• NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
• NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.

ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

1. Slide carriers onto glass.

2. Replace existing gasket with TLG gasket. 2.4B.3 Slide laminated glass gasket and metal shim between glass and roller carrier.
   NOTE: Orient gasket with rubber side facing the glass.

3. Replace existing set screws with vented set screws.

4. Tighten vented set screws at 4 ft lbs [5Nm].
   NOTE: Onto scrap material, first dispense approximately 12″ of 3M™ Scotch- Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.

5. Dispense adhesive into vented set screws on both sides of carrier.
   Stop application when adhesive can be seen past edge of roller carrier.

   • DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife.
   • NOTE: Keep glass flat during curing process.
   • NOTE: See chart in Specifications section for appropriate curing time.

 Install DORMOTION start/stop

Fig. 6

• PRODUCT SHIPPED WITH 7/8” [22] PIN INSTALLED. PIN CAN BE CHANGED TO 1” [25] IF NECESSARY.

NOTE: Determine a pin length based upon how square and plumb the opening is.

1. If required, change pin in start/stop assembly.

   • Remove hex screws.
   • Remove existing pin and plate.
   • Swap in appropriate pin and plate.
   • Replace hex screws.

2. Slide start/stop onto glass.

3. Center equally between the carriers.

4. Slide glass gasket between start/stop and glass.
   NOTE:
   Orient with gasket facing glass.

5. Secure start/stop via set screws.

Disengaging the anti-jump

1. Disengage the anti-jump on roller carrier.
   NOTE: Using the appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE 90° to disengage anti-jump.

Installing end stops

1. Slide end stops into each end of the track.
   • NOTE : Loosen bottom section of end stop for easier install.
   • NOTE : FOR XL150 end stops, be sure set screw is flush with back of end stops.
   • NOTE : Exact location/adjustments will be determined in “Adjustment End Stop Location” step.

Install glass/rollers in track
Fig. 9

• If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours. See Specifications for more information on cure time.*

ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.

1. Place glass on setting blocks on floor for stability.
2. Tip glass and rollers upward and rest rollers on track.

Install floor  guide

Fig. 10

REMEMBER ANTI-JUMP IS DISENGAGED!

1. Align centerline of glass with centerline of floor guide.
2. Be sure the glass is plumb.
3. Mark appropriate floor guide measurements.
4. TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK (TO ALLOW FOR DRILLING SPACE).
5. Pre-drill into mounting surface using a 5/16″ drill bit.
6. Secure floor guide anchor with included fasteners.

1. SET GLASS AND ROLLERS BACK ONTO TRACK.

2. Slide floor guide over floor guide anchor and tighten with set screws.

3. Remove setting blocks.
   NOTE: Be sure glass is centered in floor guide.

4. Adjust using set screws.

Engaging anti-jump

1. Engage anti-jump on roller carrier.
2. Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

Adjustment door height

1. Set height of glass door.
2. Loosen height adjustment locking screws of carrier.
3. Using appropriate-size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass.
   NOTE: Be sure glass is level during this adjustment

Adjustment end stop location: LEADING end stop Fig. 14

Adjustment end stop location: TRAILING end stop Fig. 15

Install DORMOTION units

Fig. 16

RH Dormotion -door closed

1.  Rotate RH DM fastening plates.

   • Using 4 mm hex key, loosen fastening plate hex screws.
   • Rotate fastening plates until they are parallel to the DM unit (Fig. 16.2)
   • Snug hex screws.

2. Move door to close position.

   • For installation of RH DM unit, door must be in the closed position against bumper.
     Fig. 16.7 RH DM unit aligned in track

3. Align DM unit in track, engage DM hook in DM trigger.

   • Align DM unit in track (Fig. 16.7).
   • Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 16.4)

4. Use adjustment tool to set DM unit  final position.

   • Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 16.5).
   • Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap). Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.15).

5. Secure the DM unit in position.

   • NOTE: Insure door is fully closed against bumper before performing this step.
   • Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 16.6 and .8).
   • Torque
   • Socket head cap screws 3 ft lbs [4 Nm]

6. Fig. 16.8 RH DM unit installed in track

LH Dormotion -door open
Rotate DM fastening plates.

• Using 4 mm hex key, loosen fastening plate hex screws.
• Rotate fastening plates until they are parallel to the DM unit (Fig. 16.10)
• Snug hex screws.

Move door to open position.

• For installation of LH DM unit, door must be in the open position against bumper.
• Fig. 16.15 LH DM unit aligned in track

Align DM unit in track, engage DM hook in DM trigger.

• Align DM unit in track (Fig. 16.15).
• Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 16.12)

Set DM unit final position.

• Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 16.13). Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (fork gap).
• Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 2.15).

Secure the DM unit in position.

• NOTE: Insure door is fully open against bumper before performing this step.
• Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 16.16).
• Torque
  • Socket head cap screws 3 ft lbs [4 Nm]

Adjust start/stop pin height (if necessary) Fig. 17

Install Cover clips
Fig. 18

1. Insert cover clips into track. (One clip per foot)
2. Insert perpendicular to track, and turn CLOCKWISE to snap into place.

Install brush profile
Fig. 19

1. Measure and cut brush to appropriate length.
2. Slide brush into cover.

Install view protection clips
Fig. 20
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.

1. Slide door open until it meets the end stop.
2. Measure and cut view protection profile to fit into empty sliding portion of track – 3/16″ [5].
3. Snap view protection clips onto inside of cover as shown.
4. Use minimum 1 clip per foot of profile.
   Exception: If profile is minimum of 1 foot in length, use 2 clips.

Install cover and view protection profile
Fig. 21

1. Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.
2. Tip view protection profile up into track and snap down into cover and onto track as shown.

Install end caps

1. Snap end caps onto track.

Scan for product details and downloads.

• Call 800-523-8483 or visit glasstechserv.us@dormakaba.com for assistance or warranty information
• dormakaba USA, Inc.
  1 Dorma Drive, Drawer AC Reamstown, PA 17567

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