Klauke EKM 60 Battery Powered Hydraulic Crimping Tool Instruction Manual

June 14, 2024
Klauke

Klauke EKM 60 Battery Powered Hydraulic Crimping Tool

Specifications:

  • Model: EKM 60/22CFM
  • Manufacturer: Klauke UK Ltd.
  • Serial Number: HE.16759_E
  • Next Generation: T30001
  • RoHS Compliant
  • Compatible with Klauke RALK18xx and Makita BL18xx battery series

Product Usage Instructions

Safety Precautions :
Before using the tool, read all safety warnings, instructions, illustrations, and specifications provided with the product to prevent electric shock, fire, or serious injury. Save all warnings and instructions for future reference.

Usage Guidelines :

  1. Ensure the tool is compatible with UL listed wire connectors as per provided instructions.
  2. Insert a compatible battery from the Klauke RALK18xx or Makita BL18xx series.
  3. Follow the specific operating instructions for your task.
  4. Avoid making any changes or modifications to the tool that are not approved by Klauke to maintain FCC authorization.

Maintenance :
For predictive maintenance and warranty service, contact an Authorized Service Center (ASC) annually. The service includes replacing worn-out parts and checking/replacing safety-relevant components.

FAQ :

  • Q: What should I do if the warranty seal is broken?
    A: Loss of warranty may occur if the warranty seal is broken. Contact our service team for assistance.

  • Q: How do I determine the date of manufacture of the tool?
    A: The date of manufacture can be identified by the date code imprinted on the tool. For example, X = 2027; R = April.

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(1\)

  • Thank you for choosing a Klauke tool. We hope it gives you lots of pleasure.
  • You have purchased a quality product „Made in Germany“, which is covered by a 2 year warranty. The warranty commences from the purchase receipt date.
  • To ensure lasting enjoyment and a flawless tool function, the product must be serviced by an Authorised Service Center (ASC) after 10,000 operations or after 3 years. Should the ser-vice Interval exceed 10.000 cycles the warranty claim is void.
  • The Service includes predictive maintenance in which worn-out parts will be replaced and safety relevant parts checked/replaced.
  • We recommend to have the tools checked yearly through an Authorized Service Center (ASC).
  • For questions about our tool service we are personally available under the following telephone numbers:
  • Technical Support +492332709544
  • Repairs / Loaner tools +492332709540
  • Your Klauke-Service Team
  • The Bluetooth® word mark and Bluetooth® symbol are registered trademarks of Bluetooth SIG, Inc. and any use by Gustav Klauke GmbH is licensed.

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(5\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(6\)

WARNING

  • Read all safety warnings, instructions, illust-rations and specifi cations provided with this power tool.
  • Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury.
  • Save all warnings and instructions for future reference.

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(7\)

Use tool only with 18 V Makita battery

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(8\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(9\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(10\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(11\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(12\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(13\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(14\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(15\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(16\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(17\)

Error codes

  1. Overcurrent fuse
  2. Overcurrent comparator
  3. Overheat board
  4. Overheat battery
  5. Battery empty, operation stop
  6.  Faulty crimp motor in operation
  7. Faulty crimp motor not in operation
  8. Low battery
  9. Battery empty
  10. RTC battery low
  11. Service necessary
  12. RTC not found
  13. BT unit not found
  14.  Mobile unit not found
  15. Pressure sensor not found
  16. Burst pressure exceeded
  17. Battery temperature too low
  18. Battery reserves
  19. Overcurrent fuse (I)
  20. Remote Control Battery Low!*
  21. Service necessary SAST1
  22. Service necessary SAST2
  23. Service necessary SAST3
  24. Remote mode: tool trigger not actuated* 27 Overheat motor
  25. Service necessary: Pressure low
  26. Service necessary: Pressure high
    Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(18\)

NOTICE:
Changes or modifications made to this equipment not expressly approved by Klauke may void the FCC authorization to operate this equipment.

Automatic Retraction Stop

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(19\)

Manual Retraction Stop +

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(19\)

Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(20\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(21\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(22\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(23\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(24\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(25\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(26\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(27\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(28\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(29\) Klauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool-
\(30\) Klauke-EKM-60-Battery-Powered-
Hydraulic-Crimping-Tool- \(31\)

Please observe the restrictions in the technical index of our catalogue when crimping connectors!

Crimp Chart 22 tool series

Klauke R-series Copper connector type|

Ring type

|

Angle type 90°

|

Angle type 45°

---|---|---|---
Copper lugs R-series (Class 2 & 5)| 3Rxx – 12Rxx| 43Rxx – 52Rxx| 43Rxx45 – 52Rxx45
Copper slices R-series (Class 2 & 5)| | |
T-splices R-series (Class 2 & 5)| | |
Cross-Splices (Class 2 & 5)| | |
Lugs for switch gear connections (Class 2 & 5)| 5SGxx – 12SGxx| |
Klauke L-series Copper connector type|

Ring type

|

Angle type 90°

|

Angle type 45°

Copper lugs L-series (Class 2, 5 & 6)| L16xxxx – L240xxxxx| L16890xx – L240890xxx| L16845xx – L240845xxx
Copper slices L-series (Class 2, 5 & 6)| | |
Klauke NDC-series Copper connector type|

Ring type

|

Fork type

|

Pin type

Copper lugs NDC-series (Class 2 & 5)| NDC16-300| |
Number of crimps*: 6 mm² – 16 mm² = 1 crimp / 25 mm² – 185 mm² = 2 crimps / 240 mm² = 4 crimps

batteries

  •  CE-´* – Declaration of conformity RED. We declare under our sole responsibility that this product is in conformity with the following standards or normative documents: EN IEC 62368-1, ETSI EN 301489-1, ETSI EN 301489-17, ETSI EN 300328 V2.2.2, EN 62479 in accordance with the regulations of directives 2014/53/EU, 2011/65/EU
  • KCA-´* – Declaration of conformity. We declare under our sole responsibility that this product is in conformity with the following standards or normative documents: BS EN 62841-1, BS EN ISO 12100,
  • BS EN ISO 13857, BS EN ISO 13854, BS EN 28662-1,
  • BS EN 61000-6-3, BS EN 61000-6-2, BS EN ISO 14118 in accordance with the regulations of directives 2006/42/EG, 2014/30/EU, 2011/65/EUKlauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool- \(33\)
  • Klauke UK Ltd. NR35 1JXKlauke-EKM-60-Battery-Powered-Hydraulic-Crimping-Tool- \(34\)
  • Thorne & Derrick +44 (0) 191 410 4292
  • www.powerandcables.com

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals