Klauke EK 120-42CFM Crimping Tool Instruction Manual
- June 30, 2024
- Klauke
Table of Contents
EK 120-42CFM Crimping Tool
Thank you for choosing a Klauke tool. We hope
it gives you lots of pleasure.
You have purchased a quality product
„Made in Germany“, which is covered by
a 2 year warranty. The warranty commences
from the purchase receipt date.
To ensure lasting enjoyment and a ? awless tool
function, the product must be serviced by an
Authorised Service Center (ASC) after 10,000 operations
or after 3 years. Should the service Interval
exceed 10.000 cycles the warranty claim is void.
The Service includes predictive maintenance in
which worn-out parts will be replaced and safety
relevant parts checked/replaced.
We recommend to have the tools checked yearly
through an Authorized Service Center (ASC).
For questions about our tool service we are personally
available under the following telephone
numbers:
Technical Support +492332709544
Repairs / Loaner tools +492332709540
Your Klauke-Service Team
The Bluetooth® word mark and Bluetooth® symbol
are registered trademarks of Bluetooth SIG,
Inc. and any use by Gustav Klauke GmbH is
licensed.
*1 Error codes
1 Overcurrent fuse
2 Overcurrent comparator
3 Overheat board
4 Overheat battery
5 Battery empty, operation stop
6 Faulty crimp motor in operation
7 Faulty crimp motor not in operation
8 Low battery
9 Battery empty
10 RTC battery low
12 Service necessary
13 RTC not found
14 BT unit not found
15 Mobile unit not found
16 Pressure sensor not found
17 Burst pressure exceeded
18 Battery temperature too low
19 Battery reserves
20 Overcurrent fuse (I)
21 Remote Control Battery Low!
22 Service necessary SAST1
23 Service necessary SAST2
24 Service necessary SAST3
25 Remote mode: tool trigger not actuated
27 Overheat motor
28 Service necessary: Pressure low
29 Service necessary: Pressure high
For US and Canada only
NOTICE : Changes or modifications made to this equipment not expressly
approved by Klauke may void the FCC authorization to operate this equipment.
Crimp Chart EK120xxx tool series*2 Hex crimps
see chart in main catalog EK120/30L, EK120/30LINS, EK120/42L, EK120/42LINS,
EK120UNVL,
HK120/30INS, HK120/42INS,
EK12030L, EK12042L, EK120UL, EK12030CFM, EK12030CFB, EK12042CFM, EK12042CFB,
EK12030CFMINS,
EK12030CFBINS, EK12042CFMINS, EK12042CFBINS, EK120UCFM, EK120UCFB, HK12030,
HK12042, HK120U,
PK12030, PK12042, EK135FTL, EK135FTCFM, EK135FTCFB, PK135FT, EK135L, EK135CFM,
EK135CFB,
PK135FT, EK120UNVCFM, EK120UNVCFB, HK120UNV, PK120UNV
Automatic
EK 120/42CFM / EK120/42INSCFM
|
|
|
When
|
Why
---|---|---|---|---
20 sec
|
|
|
after working cycle
|
20 sec/2Hz
|
|
|
after working cycle
|
20 sec/5Hz
|
|
|
while exceeding the temp. limit pendant
|
Unit too hot
1 x
|
1 x
|
|
after working cycle
|
Error: the required pressure has not been reached.
The operator has interrupted the pressing cycle manually while the motor
was not running.
3 x
|
3 x
|
|
after working cycle
|
Serious Error: The pressure has not been reached while the motor was running.
Tab. 2
geeignet für
suitable for
|
Verb.
material
Connection material
|
Pressbereich mm²
Crimping
range mm²
|
Press
form
Crimping mold
|
Kennzeichnung
Marking
---|---|---|---|---
Copper tubular cable lugs and connectors – Cu (chrome plated, crimping width 5 mm)
|
außen
outside
|
Preßprofil Profile
Tubular cable lugs and connectors, „standard type“, tubular cable lugs for switchgear connections
|
|
16 – 400
|
|
Cu,Cu, QS
|
QS
Insulated cable lugs and compression joints, „standard type“
|
|
10 – 150
|
|
IS, QS
|
QS
Tubular cable lugs and connectors for fine stranded conductors
|
|
16 – 150
|
|
F, QS
|
QS
Compression cable lugs and connectors to DIN, copper
Copper compression cable lugs and connectors to DIN
|
|
16 – 300
|
|
Cu, QS
|
Kennzahl
Double compression cable lugs
|
2 x 50 – 2 x 95
|
|
DP, QS
|
QS
Solderless terminals, connectors and pin terminals to DIN, copper
Solderless terminals (DIN 46234), connectors and
pin terminals (DIN 46230) acc. to DIN
|
|
16 – 150
|
|
Cu, QS,
DIN 46234
|
QS
Insulated solderless terminals
|
|
10 – 95
|
ISQ, QS
|
QS
Sleeves for compacted conductors and sector shaped conductors, copper
Pre-rounding dies for sector-shaped Al and Cu conductors
|
|
10sm – 300sm
|
|
RU, QS, sm, QS, sm
|
—
Compression cable lugs and connectors to DIN, aluminium
Aluminium compression cable lugs and connectors to DIN – Al
|
|
10 – 240
|
|
Al, QS
|
Kennzahl
Compression joints for full-tension connections of Aldrey conductors acc. to DIN EN 50182, Al-conductors DIN EN 50182, 120-185 mm²
|
25 – 185
Pressverbinder nach DIN 48085, Teil 3 für Al-Seile DIN EN 50182 Compression joints to DIN 48085, part 3 for Al-cables DIN EN 50182
|
25 / 4 – 120 / 20
Compression cable lugs and connectors, Al/Cu
Compression cable lugs and connectors – Al/Cu
|
|
10 – 240
|
|
|
Clamps and screw connectors
C-Form
C-clamps
|
|
10 – 70
|
|
C, QS
|
—
H-Form
H-clamps
|
70 – 120
Cable end-sleeves
Cable end-sleeves
|
|
25 – 240
|
|
AE, QS
|
—
Cable end-sleeves special trapezoid crimp for compacted“ fine stranded conductors
|
25 – 240
|
|
|
QS = Querschnitt/Cross-section; IS = isolierte Rohrkabelschuhe/ pre-insulated tubular cable lugs;
Please observe the restrictions in the technical index of our catalogue when crimping connectors!
(GB) CE-‘* – Declaration of conformity. We declare under our sole
responsibility
that this product is in conformity with the following standards or normative
documents:
EN 62841-1, EN ISO 12100, EN ISO 13857, EN ISO 13854, EN 28662-1,
EN 61000-6-3, EN 61000-6-2, EN ISO 14118 in accordance with the regulations of
directives 2006/42/EG, 2014/30/EU, 2011/65/EU
(GB) CE-´* – Declaration of conformity RED. We declare under our sole
responsibility that this product is in conformity with the following standards
or normative documents:
BS EN IEC 62368-1, ETSI EN 301489-1, ETSI EN 301489-17,
ETSI EN 300328 V2.2.2, BS EN 62479 in accordance with the regulations
of directives 2014/53/EU, 2011/65/EU
(GB) UKCA-´* – Declaration of conformity. We declare under our sole
responsibility
that this product is in conformity with the following standards or normative
documents:
BS EN 62841-1, BS EN ISO 12100, BS EN ISO 13857, BS EN ISO 13854,
BS EN 28662-1, BS EN 61000-6-3, BS EN 61000-6-2, BS EN ISO 14118 in accordance
with the regulations of directives 2006/42/EG, 2014/30/EU, 2011/65/EU
RED: BS EN IEC 62368-1, ETSI EN 301489-1, ETSI EN 301489-17,
ETSI EN 300328 V2.2.2, BS EN 62479 in accordance with the regulations of
directives 2014/53/EU, 2011/65/EU