Klauke EK 35-4CFM Battery Powered Cable Crimping Tool Instruction Manual

: June 27, 2024
: Klauke

Table of Contents

Klauke EK 35-4CFM Battery Powered Cable Crimping Tool
Product Usage Instructions
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Klauke EK 35-4CFM Battery Powered Cable Crimping Tool

Specifications

Model : EK 35/4CFM
Manufacturer : Klauke
Origin : Germany
Warranty : 2 years
Battery Compatibility : Klauke RALK18xx and Makita BL18xx series

Product Usage Instructions

General Safety Rules
Before using the Klauke EK 35/4CFM tool, please read and understand all safety warnings, instructions, illustrations, and specifications provided with the tool. Failure to follow these instructions may result in electric shock, fire, or serious injury. Always save the warnings and instructions for future reference.

Pre-Work Checklist

Check oil levels according to DIN EN 50110 standards.
Ensure the tool is suitable for use with UL listed wire connectors as per provided instructions.

Tool Operation
The Klauke EK 35/4CFM tool is designed for specific wire connectors and battery series. Please ensure that you only use it with Klauke RALK18xx and Makita BL18xx batteries.

Maintenance
It is recommended to have the tool checked annually by an Authorized Service Center (ASC) for predictive maintenance. This includes replacing worn- out parts and checking/replacing safety-relevant components.

Contact Information
If you have any questions regarding tool service or repairs, you can reach our technical support team at +492332709544 or contact us for repairs/loaner tools at +492332709540.

FAQ

Q: What should I do if the warranty seal is broken?
- A: If the warranty seal is broken, it may result in loss of warranty. Please contact our service team for further assistance.
Q: How do I interpret the date code on the device?
- A: The date code consists of a year code and month code. For example, X = 2027 and R = April. Refer to the provided codes to determine the manufacturing date of your device.

Thorne & Derrick
+44 (0) 191 410 4292 |
www.powerandcables.com

Thank you for choosing a Klauke tool. We hope it gives you lots of pleasure.

You have purchased a quality product „Made in Germany“, which is covered by a 2 year warranty. The warranty commences from the purchase receipt date.

To ensure lasting enjoyment and a flawless tool function, the product must be serviced by an Authorised Service Center (ASC) after 10,000 operations or after 3 years. Should the service Interval exceed 10.000 cycles the warranty claim is void.

The Service includes predictive maintenance in which worn-out parts will be replaced and safety relevant parts checked/replaced.

We recommend to have the tools checked yearly through an Authorized Service Center (ASC).

For questions about our tool service we are personally available under the following telephone numbers
Technical Support +492332709544
Repairs / Loaner tools +492332709540

Your Klauke-Service Team

The Bluetooth® word mark and Bluetooth® symbol are registered trademarks of Bluetooth SIG, Inc. and any use by Gustav Klauke GmbH is licensed.

WARNING
Read all safety warnings, instructions, illust-rations and speciﬁ cations provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, ﬁ re and/or serious injury.
Save all warnings and instructions for future reference.

Error codes/ Fehlermeldungen
Overcurrent fuse
Overcurrent comparator
Overheat board
Overheat battery
Battery empty, operation stop
Faulty crimp motor in operation
Faulty crimp motor not in operation
Low battery
Battery empty
RTC battery low
Service necessary
RTC not found
BT unit not found
Mobile unit not found
Pressure sensor not found
Burst pressure exceeded
Battery temperature too low
Battery reserves
Overcurrent fuse (I)
Remote Control Battery Low!*
Service necessary SAST1
Service necessary SAST2
Service necessary SAST3
Remote mode: tool trigger not actuated*
Overheat motor
Service necessary: Pressure low
Service necessary: Pressure high

Klauke i-press® Software
www.klauke.com/connectivity

Klauke i-press® App

NO T ICE:
Changes or modiﬁcations made to this equipment not expressly approved by Klauke may void the FCC authorization to operate this equipment.

QS = Cross-section
IS = pre-insulated tubular cable lugs
F = compacted ﬁne str. conductors
ISQ =pre-insulated tubular cable lugs
RU = pre-rounding dies; /conductors
AE =wire ferrules
K = Klauke
B = blue connection

Please observe the restrictions in the technical index of our catalogue when crimping connectors!

Crimp Chart EK35/4xxx series tools

Klauke R-series Copper connector type| Ring type| Angle type 90°| Angle type 45°
---|---|---|---
Copper lugs R-series (Class 2 & 5)| 3Rxx – 10Rxx| 43Rxx – 50Rxx| 43Rxx45 – 50Rxx45
Copper slices R-series (Class 2 & 5)| | |
T-splices R-series (Class 2 & 5)| | |
Cross-Splices (Class 2 & 5)| | |
Lugs for switch gear connections (Class 2 & 5)| 5SGxx – 10SGxx| |
Klauke L-series Copper connector type| Ring type| Angle type 90°| Angle type 45°
Copper lugs L-series (Class 2, 5 & 6)| L16xxxx – L150xxxxx| L16890xx – L150890xxx| L16845xx – L150845xxx
Copper slices L-series (Class 2, 5 & 6)| | |
Klauke NDC-series Copper connector type| Ring type| Fork type| Pin type
Copper lugs NDC-series (Class 2 & 5)| NDC16-150| –| –
Number of crimps*: 6 mm² – 16 mm² = 1 crimp / 25 mm² – 150 mm² = 2 crimps

see chart in main catalog

**CE-´*** – Declaration of conformity. We declare under our sole responsibility that this product is in conformity with the following standards or normative documents: EN 62841-1, EN ISO 12100, EN ISO 13857, EN ISO 13854, EN 28662-1, EN 61000-6-3, EN 61000-6-2, EN 60529, EN ISO 14118 in accordance with the regulations of directives 2006/42/EG, 2014/30/EU, 2011/65/EU

*CE-´ –** Declaration of conformity RED. We declare under our sole responsibility that this product is in conformity with the following standards or normative documents: EN IEC 62368-1, ETSI EN 301489-1, ETSI EN 301489-17, ETSI EN 300328 V2.2.2, EN 62479 in accordance with the regulations of directives 2014/53/EU, 2011/65/EU

**UKCA-´*** – Declaration of conformity. We declare under our sole responsibility that this product is in conformity with the following standards or normative documents: BS EN 62841-1, BS EN ISO 12100, BS EN ISO 13857, BS EN ISO 13854, BS EN 28662-1,
BS EN 61000-6-3, BS EN 61000-6-2, BS EN ISO 14118 in accordance with the regulations of directives 2006/42/EG, 2014/30/EU, 2011/65/EU