BARRELS Thermory No 60 Barrel Sauna Installation Guide
- June 9, 2024
- BARRELS
Table of Contents
Barrel Nº60
Installation Guide
Thermory No 60 Barrel Sauna
Everything you need to build your very own Thermory Barrel Sauna is right
there in front of you. If it looks like a lot, it is. If it seems too
complicated to assemble, it isn’t.
These instructions are specifically written to guide you through each step
with ease. And if you need additional encouragement, you can scan the code on
the back of this guide to see how it’s done.
The Thermory Barrel Sauna No60 is designed for up to six people and is
outfitted with a window and a porch. That’s plenty of room for you and the
friends helping you put
this together. But if you want to enjoy the first steam all by yourself, we
understand.
The Wait Is Over.
We truly appreciate the opportunity to share our love of sauna culture with
you. And if there’s anything we can do to make your sauna experience better,
please don’t hesitate to let us know. If not, just relax and enjoy.
PARTS 1
PARTS 2
STEP ZERO
Before you begin, be sure the sauna will fit in your chosen location.
Approximately L x W x H of 8’ x 8’ x 8’ is ideal. Overall dimensions are shown
here.
Be sure the site is level and free of standing water after rainfall.
Concrete, pavers or crushed stone is preferred.
STEP ONE
Measure support cradles (A) diagonally from corner to corner.
Measurements “a” and “b” should be equal to ensure the cradles are square.
Be sure cradles remain level.
STEP TWO
Place the support cradles (A) on level site. The middle support cradle will
have no dowel. Carefully level for better stability.
Place the center stave (B) on wooden dowels embedded in outer support cradles
(A).
Fix the center stave (B) with screw 4.2 x 70 (N).
STEP THREE
Place 6 sauna body staves (C, C1) to each side of the center stave (B) and fix
with screws 4.2 x 70 (N).
Body staves (C) are left and right sided.
Be sure to align the panel groove on every next body stave.
STEP FOUR
Place door panel (D) in front slot.
Be sure panel is centered, leveled, completely seated.
Attach sidepanels (F, F1) using 4 5.0 x 120 (M) screws and 2 4.2 x 70 (N1)
stainless steel screws.
Place rear panel (E) with bench supports facing interior.
Confirm width of rear panel (E) matches combined width of left panel section
(M), front panel (D) and right panel section (M).
These panels must be completely seated into the floor panel.
STEP FIVE
Place left body staves (C) and right body staves (C1) until the halfway point.
Place rear panel with window (E1) on rear panel (E), fix by 2 screws 5.0 x 120
(M).
STEP SIX
Continue placing left and right body staves (C, C1) tightly on both sides of
the sauna using rubber mallet, while fixing body staves on the front panel
with 4.2 x 70 screws and rear window panel with 4.0 x 50 screws to prevent
glass breakage.
To finish the roof top joint, use top stave (H).
Different thickness options are provided to completely fill the gap.
WARNING!
Use shorter screw 4.0 x 50 (P) for rear panel E1 otherwise the window will be
damaged
STEP SEVEN
Measure steel bands (I) to ensure correct length of 276,” +/- 1/2” is
acceptable.
Install steel bands (I) by wrapping bands around barrel prior to connecting
with bolts and nuts (U).
Place steel bands evenly around barrel, covering screw heads.
Measure from steel band to barrel edge to ensure the steel band is even.
Cover roof with roof tape.
Rub and smooth with pressure to ensure adhesion.
Install interior aspen roof trim (O) with 4.0 x 50 (P1) stainless steel
screws.
STEP EIGHT
Attach interior supporting leg (J1) to the bench (J), install two sauna
benches on wall mounts using stainless steel screws 4.2 x 70 (N1).
Hold the seat and leg assembly tight to the sauna wall. Using a level, make
sure the bench seat is level from front to back. This will ensure proper
placement. Install backrests (J2) at your chosen height using stainless steel
screw 4.0 x 50 (P1).
STEP NINE
Install porch benches (K), using screws 4.2 x 70 (N) and 5.0 x 100 (X).
Hold the seat and leg assembly tight to the sauna wall. Using a level, make
sure the bench seat is level from front to back. This will ensure proper
placement.
STEP TEN
Wire raceways (V) and flooring duckboards (L) can be used for wiring runs,
confirm specific wiring runs needed for chosen stove
STEP ELEVEN
Place waterproof roof cover (Z) and fix it with wooden slat (Z1) and screws
4.0 x 50 (P).
Install front and rear decorative roof finishing boards (W), fixing by screws
4.0 x 50 (P).
WATCH THE VIDEO
SEE HOW ASSEMBLY
WILL LOOK HERE.
Thermory USA – Denver
537 W. Highlands Ranch Pkwy, Ste. 114
Highlands Ranch, CO 80129
720.759.7268
[email protected]
Thermory USA – Buffalo
56 Harvester Ave, Ste. 1-201
Batavia, NY 14020
585.591.6590
[email protected]
SaunaByThermory.com
