SW-MOTECH KFT.05.987.60000-B Aero ABS Side Case System Instruction Manual

June 11, 2024
SW-MOTECH

SW-MOTECH KFT.05.987.60000-B Aero ABS Side Case System

Product Specifications :

  • Model Numbers: KFT.05.987.60000/B, KFT.05.987.30000/B,KFT.00.152.22500/B, BC.HTA.00.675.12000/B, QLS.00.095.10001/B
  • Color: Black
  • Material: High-quality plastic
  • Dimensions: Vary based on model
  • Weight: Varies based on model

Product Usage Instructions

  1. Assembly:
    Follow the steps in the assembly manual provided with the product to correctly assemble the parts using the corresponding model numbers.

  2. Installation:
    Ensure the product is installed securely according to the installation instructions included in the manual. Use appropriate tools for installation.

  3. Operation:
    Once assembled and installed, operate the product according toits intended use. Refer to the user manual for specific guidelines on operation.

  4. Maintenance:
    Regularly clean the product with a damp cloth and mild detergent to maintain its appearance. Avoid using harsh chemicals that may damage the material.

Frequently Asked Questions (FAQ):

  • Q: What should I do if I encounter issues during assembly?
    A: Double-check the assembly manual and ensure you are using the correct model numbers for each part. If issues persist, contact customer support for assistance.

  • Q: Can I disassemble the product for storage?
    A: Yes, you can disassemble the product following the reverse steps of assembly. Ensure to keep all parts safely for reassembly.

KFT.05.987.60000/B contains

  • KFT.05.987.30000/B
  • KFT.00.152.22500/B
  • BC.HTA.00.675.12000/B
  • QLS.00.095.10001/B

 MOUNTING INSTRUCTIONS

  • Art.-Nr. / Item No.: KFT.05.987.30000/B
  • Revision: DO ·
  • Datum / Date: 0 4- 2022

Thank you for choosing this premium product from SW-MOTECH. Please carefully read and understand all instructions, safety messages and warnings in this mounting instructions prior to installation and use of this product to avoid injury.

  • This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference.
  • SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL

  • A This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and

  • CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product.
    These words along with the safety alert symbol mean:

  • DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!

  • WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!

  • CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!

  • NOTICE: Important information, but not death or injury related (property damage only)!

  • WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.

  • For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.

  • WARNING: Should you choose to self-install this product, carefully and completely read all intallation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during intallation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO

  • MOUNT THIS PRODUCT WITHOUT CONTACTING SW-MOTECH FOR ASSISTANCE.

  • PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.

  • CAUTION: Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.

  • MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer specifications or replaced by parts and hardware delivered by SW-MOTECH.

  • WARNING: Secure all threads, unless otherwise specified, with medium ­strong strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!

  • FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.

  • WARNING:  Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

  • Packed by:

  •  Date of packaging:

PARTS LIST

Step No. Part Quantity N-m’
14 111 Mounting Strut; left/ right 2 /2
121 Plastic Plug 2 /2
131 Rubber Stripe 212
1 Mounting Tab 2 /4
151 Countersunk Screw; black 212 18
161 Spacer; height 5 mm 2 /4
171 Spacer; height 8 mm 212
181 Lenshead Screw; black 212 OEM
191 Spacer; schwarz; height 25 mm 212
1 10 Mounting Tab 2 /4
1111 Countersunk Screw; black 2 /2 18
I121 Spacer; height 5 mm 2 /4
113 Spacer; black; height 11,5 mm 2 /2
1 14 Mounting Tab; left/ right 2 /2
1151 Hexagon Socket Screw; black 212 OEM
1161 Washer; black 4 /4
1171 Lock Nut with Flange; black 212

Note:

  • All measurements in millimeters.
  • The second by number indicates the total The quantity standard of the torque part in in this the table delivery. can  c be No used torque as long as specifications: it is within Use the the vehicle torque defined manufacturer’s vehicle specifications. manufacturer!
Step No. Part Quantity N·m’
18 ) Crossbar 1 /1
(19) Hexagon Socket Screw 2 /2 9,6
(20) Washer 212
(21) Lock Nut with Flange; black 212
Side Carrier; left/ right 212
(23) Quick Fastener Set with Lock Washers 1 /1

MOUNTING

  • WARNING: Always wear eye and hand protection!

  • WARNING: Always use appropriate tools!

  • Remove the passenger seat from the vehicle.

  • Then remove on both sides the shown screws and the passenger grip from the vehicle.

  • Attach the mounting struts (1) on both sides to the vehicle.

  • WARNING: Use liquid thread locker!

  • Do not fully tighten the screws yet.

  • NOTICE: If the SW-MOTECH luggage rack is mounted at the same time, the mounting struts (1 I are not required. Attach instead the mounting struts of the luggage racK

  • Attach the mounting struts (1) on both sides to the vehicle.

  • WARNING: Use liquid thread locker!

  • Do not fully tighten the screws yet.

  • NOTICE: If the SW-MOTECH luggage rack is mounted at the same time, the mounting struts (1 I are not required. Attach instead the mounting struts of the luggage rack

  • Attach the mounting tabs (14) on both sides to the passenger footrest mounts.

  • Do not fully tighten the screws yet.

  • Attach the crossbar (14) to the mud­guard.

  • DANGER: Risk of injury!

  • If necessary, new holes must be created at the marked points by using a 6.5 mm drill.

  • Do not fully tighten the screws yet.

  • Connect the side carriers [22] to the mounting brackets [41, [10] and [14] and the crossbar [18] with the fasteners [23]. Secure the the fasteners with the lock washers.

  • Once all parts are evenly positioned without excess tension, tighten the screws [51, [11] and [19] as specified.

  • Tighten the screws [8] and [15] with the manufacturers· specified torque.

  • Reattach the passenger seat to the vehicle.

  • & NOTICE: The Anti-Theft Device is sold separately.

PRODUCT SPECIFIC INFORMATION

  • WARNING: The indicated maximum load is inclusive the weight of case/luggage and adapter kit. The maximum vehicle load specified by the manufacturer must not be exceeded!
  • NOTICE, The side carriers are designed exclusively for the use of SW-MOTECH Adapter Kits.
  • NOTICE, Dismount the side carriers when travelling without cases/luggage. Always use the side carriers in pairs.
  • WARNING: Make sure that after attaching the luggage to the vehicle it is NOT in the exhaust flow! Dangers of burns!
  • NOTICE, Observe the country-specific regulations concerning vehicle registration/operation as well as TOV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
  • DANGER: PASSENGER OPERATION IS NOT POSSIBLE WITH MOUNTED SIDE CARRIERS!

SW-MOTECH GmbH & Co. KG Ernteweg 8/10

Mounting Instructions

  • SW-MOTECH products should be installed by a qualified, experienced motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. SW Motech takes no responsibility for damages caused by improper installation.
  • All screws, bolts and nuts, including all replacement hardware provided by SW-MOTECH, should be tightened to the torque specified in the OEM maintenance manual for your motorcycle. If no torque specifications are provided in the OEM maintenance manual, the following torques may be used:
    • M6 : 9,6 Nm
  • All screws, bolts and nuts should be checked after driving the first 50 km to ensure that all are tightened to the proper torque.
  • Medium strength liquid thread-locker (i.e., “Locktite”) should be used to secure all screws, bolts and nuts.

MOUNTING INSTRUCTIONS

  • Art.-Nr. / Item No.: BC.HTA.00.675.12000/B
  • Revision: 02 · Datum/ Date: 08 – 2020

AERO ABS side case set

  • ENGLISH – Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
  • Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
  • Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
  • This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore,
  • BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

  • Observe the country-specific regulations concerning vehicle registration / operation as well as TUY regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
  • PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor / exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
  • FUNCTION CHECK: This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.

PRODUCT SPECIFIC INFORMATION

  • ATTENTION: Riding with this product may affect the motorcycles driving and braking performance!
  • ATTENTION: Depending on the location of fixation, cornering and ground clearance can be reduced by using this product!
  • ATTENTION: Before riding and at each stop (every 200 km) check proper fixation of the product!
  • ATTENTION: The maximum load of the used SW-MOTECH side carrier must not be exceeded (refer mounting instructions of the side carrier)!
  • The maximum vehicle load specified by the manufacturer must not be exceeded!

ATTENTION NOT FOR OFFROAD-USE!

PARTS LIST

Step| Nr.

No.

| | Part| Quantity| Nm”‘
---|---|---|---|---|---
| 111| AERO ABS Side Case; left/ right| 2 /2| |
| | | |
(2)| Lock for Motorcycle Luggage| 212| |
| | | |
(3)| Waterproof Inner Bag| 212| |
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CARE

Care

  • To clean the side cases, use warm, soapy water and a soft, clean cloth. Rinse with clean water.
  • Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer!
  • Clean the side cases after riding in salty conditions, to avoid damage from salt.
  • Hard to open zippers can be loosened with a small amount of talcum powder.
  • ATTENTION: Surface materials can experience color changes or fading when exposed to direct sunlight for extended periods of time and by environmental factors (e.g., SMOG, acid rain, etc.]! SW-MOTECH assumes no liability for this.

MOUNTING

  • Step [1]: Place the four locking openings of the side case [1) onto the guide bolts of the mounted SW-MOTECH side carrier.

  • Step [2]: Press the side case slightly downward, until it properly rests on the side carrier. ATTENTION: Make sure that all four guide bolts engage at the same time! Pay attention to the clearly audible snap sound of the locking mechanism and that the red marking under the slider is not visible!

  • To release press the slider downward.

  • ATTENTION: All components of the side case must not contact any hot or moving parts of the vehicle! All parts should also remain 5 cm away from hot parts of the vehicle and remain clear of the exhaust stream! After mounting, make sure there are no clearance issues while the suspension is both compressed and extended.

  • Step [3]: To protect the mounted side case against theft, open it [11. Then press the locking button and turn it according to the arrow mark until the locking button engages.

  • Step [4]: Then lock the closed zipper with the included lock [21. We recommend leaving the locking button in the closed position during the ride.

  • Use the included waterproof inner bag (3) to protect your luggage from moisture.

  • For an easier loading of the side case (11. open the buckles and hook and loop fasteners of the opening reductions, as shown in the drawing.

  • ATTENTION: Make sure weight is evenly distributed between the left and right side if you want to use both side cases! Make sure that the loading is secured against shifting during the ride!

  • ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/side case!

Art.-Nr. / Item No.: QLS.00.095.1000/B QLS.00.046.1010/B

  • Revision: 00 · 01 – 2021
  • Anti-theft protection for PRO/ EVO side carrier
  • ATTENTION
    • NEVER lubricate lock cylinders with oil! Use graphite powder only!

ATTENTION
NEVER lubricate lock cylinders with oil! Use graphite powder only!

Errors and omissions excepted. Technical and design modifications are subject to change.
Copyright by
SW-MOTECH GmbH & Co. KG

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