TQB 20,000Kg Truck Jack Air Actuated Owner’s Manual
- June 6, 2024
- TQB
Table of Contents
PRO
Trudted by serious professionals
OWNERS MANUAL
20,000KG
TRUCK JACK AIR ACTUATED
TRUCK JACK
About the TQ Pro brand
TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and workshop environment. TQ Pro products are strong, reliable, and well finished for the expert tool user who appreciates professional design, reliability, and attention to detail. Covered by our 12month trade use warranty, our TQ Pro Tools & Equipment are made with pride to deliver the best combination of professional performance, presentation, and reliability.
Working
Load Limit| Minimum
Height| Maximum
Height| Hydraulic
Lift| Adjustable
Screw| Operating
Air Pressure
---|---|---|---|---|---
20,000kg| 215mm| 541mm| 141mm| 85mm| 145-175psi
Made in China to TQB Brands Pty Ltd specifications
Visit us at www.tqbbrands.com.au
WARNING INFORMATION
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
Whilst every effort has been made to ensure the accuracy of the information
contained in this manual, the TQ Pro policy of continuous improvement
determines the right to make modifications without prior warning.
TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and workshop environment. TQ Pro products are strong, reliable, and well finished for the expert tool user who appreciates professional design, reliability, and attention to detail. Covered by our 12-month trade use warranty, our TQ Pro Tools & Equipment are made with pride to deliver the best combination of professional performance, presentation, and reliability.
SAFETY INSTRUCTIONS
WARNING
FAILURE TO READ THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE & PERSONAL INJURY
• Support load by appropriate means after lifting
• Do not exceed rated capacity
• Centre load on the jack
• Only use attachments and/or adapters supplied with or sold specifically for
the jack| • Only lift areas of the vehicle designated by the vehicle
manufacturer.
• Use as lifting device only
• Use only on a hard, level surface
• Do not modify jack
SAFETY OPERATING INSTRUCTIONS
- DO NOT exceed the maximum lifting load capacity of 20,000kg.
- Only use this Truck jack on a surface that is stable, level, smooth, dry, and capable of sustaining the load. Keep the surface free from unrelated materials and ensure that there is adequate lighting.
- DO NOT use on the tarmac, or any other soft surface as the Truck Jack may sink or topple.
- Vehicle must be properly and adequately supported with AS Approved Support Stands immediately after the lift and before commencing work with this Truck Jack.
- Always center the load on the saddle of this Truck Jack and be sure the vehicle is stable before raising or lowering.
- DO NOT operate this Truck Jack when you are tired or under the influence of alcohol, drugs, or any intoxicating medication.
- DO NOT allow untrained persons to operate this product and DO NOT make any modifications to this product.
- DO NOT tamper with the safety valve.
- DO NOT use brake fluid or any other improper fluid to refill or top up the hydraulic system of this Truck Jack. Only use good quality hydraulic jack oil.
- DO NOT expose the Truck Jack to rain or any other kind of inclement weather.
- Use a qualified person to maintain the Truck Jack in good condition. Keep the Truck Jack clean for the best and safest performance.
- Use approved personal protection safety equipment such as eye protection, nonskid boots, full face impact shield, and heavy-duty work gloves. Keep proper footing and balance, do not overreach.
- This Truck Jack should be used for lifting and lowering only. The raised load should be supported on approved support stands. No person should get any part of the body under a load that is supported by this jack.
- Position the jack to only lift on the areas of the load specified by the vehicle manufacturer.
- Use support stands – after lifting the load always support the load with appropriately rated support stands before working on the load.
- Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
- Keep hands & feet clear of the jack hinge mechanism & ground contact area when lowering the load.
- NEVER LIFT THE LOAD OFF AIRBAG BRACKETS. ALWAYS LIFT OFF AN AXLE OR CHASSIS LIFT POINT
THIS JACK IS A LIFTING DEVICE ONLY & IS DESIGNED FOR LIFTING PART OF THE TOTAL
VEHICLE/LOAD.
DO NOT MOVE OR DOLLY THE VEHICLE/LOAD WHILST THE VEHICLE/LOAD IS ON THE JACK.
ASSEMBLY, OPERATION & PREVENTATIVE MAINTENANCE
FEATURES
The TQ Pro Air Actuated Hydraulic Garage Jack is designed to operate either manually or pneumatically for lifting and lowering, but not sustaining load. This 20,000kg Heavy-Duty Air/Hydraulic Bottle Jack is the perfect choice for a wide variety of uses. The power of air makes it easy to lift farm vehicles, trucks, lawnmowers, heavy equipment, and other large loads. The manual function allows for normal operation anywhere, even without an air supply. These strong, reliable, and well-finished jacks are carefully constructed from the highest grades of rugged steel. The super-strong hydraulic pump utilizes wear-resistant American Made XTP double sealing ring technology. Only the finest quality of Hydraulic Oil is used that has been tested from -25°C – 60°C.
FEATURES
American made seals
Double Sealing Function using XTP Industry Sealing
Telescopic air actuation lift (air-hydraulic pump)
Long T-handle lets you easily position your jack under the vehicle
Self-Returning Lowering and Lifting Switch
Internal and External Cylinders hard chromed
High maneuverability & deep reach under vehicles
Extension adaptors / saddle plates
Large rubber wheels
ASSEMBLY
Step 1:
Screw toggle (taped to the bottom of the carton with handle in) into the top
of the handle.
Remove axle from the rear of jack.
Step 2:
Insert hoses from Handle into rear of jack as pictured below.
Step 3:
Insert handle base into slot and thread axle through jack and handle.
Lock in place with a circlip
PLEASE NOTE:
TO LOWER THE JACK, THE SAME AMOUNT OF FREE AIRFLOW IS REQUIRED AS WHEN LIFTING
BEFORE USE
Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.
- Consult the vehicle owner’s manual to determine the location of lift points.
- Be sure to set the vehicle in park with the emergency brake on and wheels securely chocked.
- Be sure that the vehicle and the jack are on a hard, level surface.
OPERATION
- This jack is equipped with a handle position lock. To adjust the handle, release the lock device by pulling the lever up. The lever is spring-loaded so, so it should lock into the desired position.
- Make sure the jack and load are on a hard-level surface.
- Always set the vehicle parking brake and block the wheels.
- Check the placement of the jack. The load must be centered on the jack saddle. Avoid jack wheel obstructions such as gravel, tools, or uneven expansion joints.
- Position the jack under the load using the manufacturer’s recommended lifting points on the chassis.
- Connect the compressed air supply to the jack. (Compressed air should be clean, dry, and regulated at 120-170psi). Install an air filter/lubricator in the workshop air-line, because the water in the airline will damage the jack.
- Rotate the lever RIGHT to the UP position. (To stop air operation, simply release the grip on the lift control trigger). Continue to pump the jack until the head cap reaches the load.
- Before raising the load, double-check and verify the saddle is centered and has full contact with the specified lifting point.
- Rotate the lever RIGHT to the UP position (To stop air operation, simply release the grip on the lift control trigger). Continue to pump the jack to lift the load to the desired height.
- Always immediately position approved support stands under the load at points that will provide stable support in accordance with the vehicle or load manufactures recommendations.
- Always lower the load slowly onto the support stands by rotating the lever LEFT to the DOWN position.
- Carefully lower the load onto the support stands by rotating the lever to the DOWN position
Lowering the load
- Raise the load by following Steps 2-9
- Raise the load high enough to allow clearance for the support stands to be removed by rotating the lever to the Right UP position.
- Carefully remove the support stands
- Grasp the jack handle firmly. Securely hold onto the jack handle so that your hands do not slip and ensure the release valve does not lower rapidly.
- Carefully open the release valve by slowly rotating the LEVER to the LEFT DOWN position.
- Once the load has been lowered, remove the jack from beneath the load, and fully retract the ram to prevent exposure to dirt and grime.
INSPECTION
- Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.
- The jack shall always be maintained in accordance with the maintenance instructions (Section 7). No alterations or modifications shall be made to this Jack.
- Inspections shall be performed in accordance with this owner’s manual.
- The jack must be inspected immediately if it is believed to have been subjected to abnormal load or shock.
- Owners and /or operators should be aware that repair of this product may require specialized equipment and knowledge (refer to maintenance section).
STORAGE
This jack should always be stored in a dry location on a level surface with the lift ram pistons in the fully retracted position, where it will not be exposed to corrosive vapors, abrasive dust, or any other harmful elements.
MAINTENANCE
Monthly maintenance is recommended. Lubrication is critical to jacks as they
support heavy loads. Any restriction due to dirt, rust, etc, can cause either
slow movement or cause extremely rapid jerks damaging the internal components.
The following steps are designed to keep the jack well maintained and
operational.
Important: Dirt is the greatest single cause of failure in hydraulic units.
Keep the jack clean and well lubricated to prevent foreign matter from
entering the system. If the jack has been exposed to rain, snow, sand, or grit
it must be cleaned before it is stored or used.
- Only use replacement parts that are approved by the manufacturer. Disconnect the air supply before performing any maintenance operation.
- Lubricate the ram, linkages, saddle, wheels, and pump mechanism with light Hydraulic oil.
- Visually inspect for cracked welds, bent, loose, missing parts, or hydraulic oil leaks.
- Any hydraulic jack found to be damaged, worn, or operating abnormally must be removed from service until repaired by an authorized service representative.
- Regularly clean all surfaces and maintain all labels and warnings.
- Check and maintain the hydraulic ram oil level.
- Check the ram every three months for any sign of rust or corrosion. Clean as needed and wipe with a clean oily cloth. When not in use always leave the saddle and ram all the way down.
- Always store your jack in the fully retracted position. This will help protect critical areas from corrosion. Do not use brake or transmission fluids or regular motor oil as they can damage the seals.
ONLY USE HIGH-QUALITY HYDRAULIC FLUID – ISO68
TROUBLESHOOTING
PROBLEM
| POSSIBLE CAUSE|
ACTION
---|---|---
Jack will not lift| Control valve in the wrong position. Low/no oil in the
reservoir.
Air-locked system.
Load is above the capacity of the jack. Delivery valve and/or bypass valve not
working correctly.
Seals wore out or defective. Not enough air pressure| Turn control valve
knob clockwise. Fill with oil and bleed the system.
Bleed system.
Use correct equipment.
Clean to remove dirt or foreign matter. Replace oil. Install appropriate
seal kit.
Ensure constant air delivery of above 120psi
Jack lifts only partially| · Too much or not enough oil| · Check oil level
Jack advances slowly| · Pump not working correctly
· Leaking seals| · Install seal kit, or replace power unit
· Install seal kit
Jack lifts load, but doesn’t hold| · Cylinder packing is leaking
· Valve not working correctly (suction, delivery, release or bypass).
· Air-locked system| · Install seal kit
· Inspect valves. Clean and repair seat surfaces
· Bleed system as per instructions
Jack leaks oil| · Worn or damaged seals| · Install seal kit
Jack will not retract| · Control valve in the wrong position
· Air Pressure to low| · Move Control valve to the DOWN position
· Ensure constant air delivery of above 120psi
Jack retracts slowly| · Cylinder damaged internally| · Send jack to
authorized service centre
PLEASE NOTE:
TO LOWER THE JACK, THE SAME AMOUNT OF FREE AIRFLOW IS REQUIRED AS WHEN LIFTING
SERVICE & REPAIR
Any TQ Pro Jack found damaged in any way, or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent. Owners and/or operators should be aware that repair of this product may require specialized equipment and knowledge. Only authorized parts, labels, decals shall be used on this equipment. An annual inspection of the Bottle Jacks is recommended and can be made by an authorised repair facility to ensure that your equipment is in optimum condition and that the equipment has the correct decals and safety labels specified by the manufacturer.
PARTS DIAGRAM
Cylinder
Assy No.
| Part No.| Description|
Qty
/| S21| Screw| 3pcs
/| S22| Spring| 3pcs
/| SO1| Cap| 1pc
/| SO2| Screw| 3pcs
/| SO4| Screw Nut| 1pc
/| S03| Spacer| 3pcs
/| S06| Oil Tank Cap| 1pc
/| S07| 0 Ring| 2pc
| SO8| |
1S1D| | Oil Tank Assy| 1set
| SO9| |
| S16| |
| S17| |
1SC1| | Piston Assy| 1set
518
| S19| |
| S10| |
| Sll| |
1518| S12| Outer Sleeve Assy| 1set
| S 13| |
| S14| |
| S15| |
| S23| |
| S24| |
1S1C| S25| Base Assy| 1set
| S26| |
| S27| |
151E| 507/518/519/3101S11 /512/514/515| Seal Kts| lset
E series-pump 2019 V1
Pump
Part No.| Description| Qty| | Part No.| Description| Qty| | Part Na| Description|
Qty
ME22| Screw Nut| 3pcs| ME48| lie In| 2pcs|
ME71| Oil Drain Valve| 1pc
ME24| Spring| 1pc| ME49| Screw Nut| 2pcs|
ME72| Spring| 1pc
ME25| Steel Ball| 2pcs| ME50| Spring| 1pc|
ME73| Clamp| 1pc
ME26| Check Valve| 1pc| ME51| Rubber Ball| 2pcs|
ME74| Tie In| 1pc
ME27| Silencer Piece| 1pc| ME52| Screw| 4pcs|
ME75| 0 Ring| 1pc
ME28| Clamp| 1pc| ME54| Spring| 1pc| ME76|
End Cover| 1pc
ME31| Spring| 1pc| ME55| 0 Ring| 1pc| ME77|
0 Ring| 2pcs
ME33| Guilde Bushing| 1pc| ME56| Piston| 1pc|
ME7B| Oil Drain Piston| 1pc
ME34| B3| 1pc| ME57| Tie In| 1pc| ME79|
Oil Drain Bolt| 1pc
ME35| Spacer| 1pc| ME59| Spring| 1pc| ME82|
Locking Ring| 1pc
ME36| Plunger Bushing| 1pc| ME61| safety valve|
1pc| MEM| 0 Ring| 1pc
ME37| Air Winder| 1pc| ME62| 0 Ring| 1pc|
ME84| Steel Ball| 1pc
ME38| Sp ri ng| 1pc| ME63| Locking Ring|
1pc| ME85| Screw Nut| 1pc
ME39| Plunger Rod| 1pc| ME64| 0 Ring| 2pcs|
ME86| Spring| 1pc
ME41| 0 Ring| 1pc| ME65| Locking Ring| 2pcs|
ME87| Locking Ring| 1pc
ME42| Piston| 1pc| MESS| 0 Ring| 1pc|
ME:.:| 0 Ring| 1pc
ME43| OA| 2pcs| ME67| Locking Ring| 1pc|
ME89| Air Inlet Base| 1pc
ME44| Z8 Seal| 1pc| ME68| Steel Ball Bulkhead|
1pc| MEP001| check valve assy| set
ME45| Piston| 1pc| ME69| Steel ball| 1pc|
MEP002| oil pump assy| set
ME46| Rubber Cap| 1pc| ME70| Spring| 1pc|
MEP003| air inlet valve assy| 1set
ME47| 0 Ring| 1pc| | | | | |
Main
Part No.
| Description|
Qty
sall| Oil Cylinder Assy| lset
S002| Oil Drain Valve Assy| lset _
S003| Pump Assy| lset
S005| Tank Cover| 1pc
S006| Screw| 12pcs
5007| Wheel Assy| 2sets
5008| Switch Assy| iset
5009| Handle Assy| lset
S010| Extension| 3pcs
S011| Tie In| 2pcs
5012| Tank| iset
S013| Screw| 4sets
5014| Screw| 4sets
S015| Screw| 3sets
5016| Handle Grip| 2pcs
S017| Screw Sets| 2sets
WARRANTY
TQ Pro products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is ninety days from the date of purchase.
Should the machine develop any fault, please return the complete tool to your nearest authorized warranty repair agent or contact TQB Brands Pty Ltd Warranty team – warranty@tqbbrands.com.au.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any person other than the authorized TQB Brands Pty Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorized.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12 month period.
Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure
and compensation for any other reasonably foreseeable loss or damage. You are
also entitled to have the goods repaired or replaced if the goods fail to be
of acceptable quality and the failure does not amount to a major failure.
All images and illustrations shown are for reference purposes only. All information, specifications, and illustrations in this manual are based on the latest information available at the time of publication and are subject to change without notice. The information in this manual is periodically revised to ensure the latest information is included. Download the latest version of this manual and other related technical documentation from www.tqbbrands.com.au.