TQB BTJ102550TA 50-000 kg Truck Jack Air Actuated 3-Stage Owner’s Manual

: June 6, 2024
: TQB

Table of Contents

Specifications
WARNING INFORMATION
STANDARD OPERATING PROCEDURE
ASSEMBLY, OPERATION, PREVENTATIVE MAINTENANCE
PARTS LIST/DIAGRAM
TROUBLESHOOTING
WARRANTY
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INDUSTRIAL WORKSHOP EQUIPMENT Owners Manual
50,000KG AIR ACTUATED JACK
BTJ102550TA
Superior quality since 1984

Specifications

AIR ACTUATED JACK 3 STAGE 10,000/25,000/50,000KG

First Stage: 50,000kg Safe Working Capacity
Second Stage: 25,000kg Safe Working Capacity
Third Stage: 10,000kg Safe Working Capacity
First Stage Hydraulic Lift: 62mm
Second Stage Hydraulic Lift: 61mm
Third Stage Hydraulic Lift: 69mm
Minimum Height: 160mm
Maximum Height: 472mm
Adaptors: 45mm and 75mm
Handle Length: 1380mm
Operating Air Pressure: 145-175psi
Chassis: 825x282x160mm
Nett Weight: 61kg

About the Borum brand
Our “heavy-duty commercial” range of Borum Industrial equipment has been manufactured to exacting standards for the past 34 years. We specify industrial quality components and design to ensure a long and durable working life in commercial transport, mining, earthmoving, and railway environments. Our Borum Industrial range of equipment is focused on achieving superior professional standards, reliability, quality, and is covered by a 12-month trade use warrant.

WARNING INFORMATION

IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

The instructions and warnings contained in this manual should be read and understood before using or operating this equipment. Do not allow anyone to use or operate this equipment until they have read this manual and have developed a thorough understanding of how this equipment works. Failure to observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders, or cause damage to the equipment and property. Keep this manual in a convenient and safe place for future reference.
The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator.
Whilst every effort has been made to ensure the accuracy of the information contained in this manual, the Borum policy of continuous improvement determines the right to make modifications without prior warning.

STANDARD OPERATING PROCEDURE

DO NOT use this machine unless you have been trained and assessed to a competent level in its sate use and operation, and have been given permission to use this

| Safety glasses must be worn when operating this equipment
---|---
| Safety footwear must be worn when operating this equipment
| Safety gloves must be worn when operating this equipment
| Long loose hair must be contained when operating this equipment
| Close fitting/protective clothing must be worn when operating this equipment

PRE-OPERATIONAL SAFETY CHECKS

Support load by appropriate means after lifting
Do not exceed the rated capacity
Centre load on the jack
Only use attachments and/or adapters supplied with or sold specifically for the jack
Only lift areas of the vehicle are designated by the vehicle manufacturer.
Use a lifting device only
Use only on a hard, level surface
Do not modify jack

OPERATIONAL SAFETY CHECKS

This jack should be used for lifting and lowering only. The raised load should be supported on approved support stands. No person should get any part of the body under a load that is supported by this jack.
Position the jack to only lift on the areas of the load specified by the manufacturer.
Use support stands – after lifting the load always support the load with appropriately rated support stands before working on the load.
Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
Use only on hard-level surfaces capable of sustaining the load. Use on other than hard level surfaces can result in jack instability and possible loss of load.
Centre load on jack saddle before lifting vehicle.
Off-centre loads and loads lifted when the jack is not level can cause loss of load or damage to the jack.
Keep hands & feet clear of the jack hinge mechanism & ground contact area when lowering the load.
NEVER LIFT THE LOAD OFF AIRBAG BRACKETS. ALWAYS LIFT OFF AN AXLE OR CHASSIS LIFT POINT
Use a qualified person to maintain the jack in good condition. Keep it clean for the best and safest performance.

THIS JACK IS A LIFTING DEVICE ONLY & IS DESIGNED FOR LIFTING PART OF THE TOTAL VEHICLE/LOAD. DO NOT MOVE OR DOLLY THE VEHICLE/LOAD WHILST THE VEHICLE/LOAD IS ON THE JACK.

ASSEMBLY, OPERATION, PREVENTATIVE MAINTENANCE

FEATURES

The BORUM “Industrial Quality” Commercial Jacks are made to TQB Brands specification using quality components that are built to exacting standards through CNC machining and Robotic Welding.
The result is top industrial performance and reliability. BORUM “Industrial Quality” Commercial Jacks are the perfect choice for a wide variety of uses. These Commercial Jacks are carefully constructed from the highest grades of rugged steel. The super-strong hydraulic pump utilizes wear-resistant American Made XTP double sealing ring technology. Only the finest quality of Hydraulic Oil is used that has been tested from -25°C – 60°C.
Use these workhorses with a 145–175psi rated air pressure supply to lighten the load and provide the fast, strong lifting power you need. With several lifting options as well as included saddle adaptors…the wide range of BORUM Commercial Jacks will suit most desired applications from agriculture to mining, earth-moving to passenger transport as well as aviation and military.

ASSEMBLY

Step 1: Screw toggle (taped to the bottom of the carton with handle in) into the top of the handle.
Remove axle from the rear of jack.
Step 2: Insert hoses from the Handle into the rear of the jack as pictured below.
Step 3: Insert handle base into slot and thread axle through jack and handle Lock in place with a circlip
PLEASE NOTE: TO LOWER THE JACK, THE SAME AMOUNT OF FREE AIRFLOW IS REQUIRED AS WHEN LIFTING

BEFORE USE

Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.

Consult the vehicle owner’s manual to determine the location of lift points.
Be sure to set the vehicle in park with the emergency brake on and wheels securely chocked.
Be sure that the vehicle and the jack are on a hard, level surface.

OPERATION

This jack is equipped with a handle position lock. To adjust the handle, release the lock device by pulling the lever up. The lever is spring-loaded so, so it should lock into the desired position.
Make sure the jack and load are on a hard-level surface.
Always set the vehicle parking brake and block the wheels.
Check the placement of the jack. The load must be centered on the jack saddle. Avoid jack wheel obstructions such as gravel, tools, or uneven expansion joints.
Position the jack under the load using the manufacturer’s recommended lifting points on the chassis.
Connect the compressed air supply to the jack. (Compressed air should be clean, dry, and regulated at 120-170psi). Install an air filter/lubricator in the workshop air-line, because the water in the airline will damage the jack.
Rotate the lever RIGHT to the UP position. (To stop air operation, simply release the grip on the lift control trigger). Continue to pump the jack until the head cap reaches the load.
Before raising the load, double-check and verify the saddle is centered and has full contact with the specified lifting point.
Rotate the lever RIGHT to the UP position (To stop air operation, simply release the grip on the lift control trigger). Continue to pump the jack to lift the load to the desired height.
Always immediately position approved support stands under the load at points that will provide stable support in accordance with the vehicle or load manufacturer recommendations.
Always lower the load slowly onto the support stands by rotating the lever LEFT to the DOWN position.
Carefully lower the load onto the support stands by rotating the lever to the DOWN position

Lowering the Load

Raise the load by following Steps 2-9
Raise the load high enough to allow clearance for the support stands to be removed by rotating the lever to the Right UP position.
Carefully remove the support stands
Grasp the jack handle firmly. Securely hold onto the jack handle so that your hands do not slip and ensure the release valve does not lower rapidly.
Carefully open the release valve by slowly rotating the LEVER to the LEFT DOWN position.
Once the load has been lowered, remove the jack from beneath the load, and fully retract the ram to prevent exposure to dirt and grime.

**INSPECTION

**

Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.
The jack shall always be maintained in accordance with the maintenance instructions (Section 7).
No alterations or modifications shall be made to this Jack.
Inspections shall be performed in accordance with this owner’s manual.
The jack must be inspected immediately if it is believed to have been subjected to abnormal load or shock.
Owners and /or operators should be aware that repair of this product may require specialized equipment and knowledge (refer to maintenance section).

STORAGE

This Borum jack should always be stored in a dry location on a level surface with the lift ram pistons in the fully retracted position, where it will not be exposed to corrosive vapours, abrasive dust, or any other harmful elements.

MAINTENANCE

Monthly maintenance is recommended. Lubrication is critical to jacks as they support heavy loads.
Any restriction due to dirt, rust, etc, can cause either slow movement or cause extremely rapid jerks damaging the internal components. The following steps are designed to keep the jack well maintained and operational.
Important: Dirt is the greatest single cause of failure in hydraulic units. Keep the jack clean and well lubricated to prevent foreign matter from entering the system. If the jack has been exposed to rain, snow, sand, or grit it must be cleaned before it is stored or used.

Only use replacement parts that are approved by the manufacturer. Disconnect the air supply before performing any maintenance operation.
Lubricate the ram, linkages, saddle, wheels, and pump mechanism with light Hydraulic oil.
Visually inspect for cracked welds, bent, loose, missing parts, or hydraulic oil leaks.
Any hydraulic jack found to be damaged, worn, or operates abnormally must be removed from service until repaired by an authorized service representative.
Regularly clean all surfaces and maintain all labels and warnings.
Check and maintain the hydraulic ram oil level.
Check the ram every three months for any sign of rust or corrosion. Clean as needed and wipe with a clean oily cloth. When not in use always leave the saddle and ram all the way down.
Always store your jack in the fully retracted position. This will help protect critical areas from corrosion. Do not use brake or transmission fluids or regular motor oil as they can damage the seals.

ONLY USE HIGH-QUALITY HYDRAULIC FLUID – ISO68

SERVICE & REPAIR

Any Borum jack found damaged in any way, or found to be worn or operates abnormally should be removed from service until repaired by an authorized service agent. Owners and/or operators should be aware that repair of this product may require specialized equipment and knowledge. Only authorized parts, labels, decals shall be used on this equipment. An annual inspection of the jack is recommended and can be made by an authorized repair facility to ensure that your equipment is in optimum condition and that the equipment has the correct decals and safety labels specified by the manufacturer.

PARTS LIST/DIAGRAM

J series-3stages 2019 V1

Cylinder

Assy No.| Part No.| Description| Qty

J3A

| J301| Base+outer sleeve assy| 1set

J302
J303
J304
J305
J321
J323
J324

J3B

| J306| inner sleeve assy| 1set
J307
J308
J309
J310
/| J316| locking ring| 1set

J3C

| J311| inner sleeve assy|

lset

J312
J313
J314
J315

J3D

| J318| Piston assy| 1set
J319
J320
/| J317| saddle| 1pc

J3E

| J301/3302/3304/3305/| seal kits| 1set
306/J307/J309/J310/J3 11/J312/J314/3315/J31
8/J319/J320

J series-main

Main

J series-pump 2019 V1

Pump

TROUBLESHOOTING

PROBLEM	POSSIBLE CAUSE	ACTION
Jack will not lift	• Control valve in the wrong position.

• Low/no oil in the reservoir.
• Air-locked system.
• Load is above the capacity of the jack.
• Delivery valve and/or bypass
valve not working correctly.
• Seals wore out or defective.
• Not enough air pressure| • Turn the control valve knob clockwise.
• Fill with oil and bleed the system.
• Bleed system.
• Use correct equipment.
• Clean to remove dirt or foreign matter. Replace oil.
• Install appropriate seal kit.
• Ensure constant air delivery of above 120psi
Jack lifts only partially| • Too much or not enough oil| • Check oil level
Jack advances slowly| • Pump not working correctly
• Leaking seals| • Install seal kit, or replace the power unit
• Install seal kit
Jack lifts load, but doesn’t hold| • Cylinder packing is leaking
• Valve not working correctly (suction, delivery, release or bypass).
• Air-locked system| • Install seal kit
• Inspect valves. Clean and repair seat surfaces
• Bleed system as per instructions
Jack leaks oil| • Worn or damaged seals| • Install seal kit
Jack will not retract| • Control valve in the wrong position
• Air Pressure to low| • Move the Control valve to the DOWN position
• Ensure constant air delivery of above 120psi
Jack retracts slowly| • Cylinder damaged internally| • Send jack to the authorized service center

PLEASE NOTE:
TO LOWER THE JACK, THE SAME AMOUNT OF FREE AIRFLOW IS REQUIRED AS WHEN LIFTING

WARRANTY

Borum Industrial products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is ninety days from the date of purchase.
Should this piece of equipment develop any fault, please return the complete tool to your nearest authorized warranty repair agent or contact TQB Brands Pty Ltd Warranty team – warranty@tqbbrands.com.au.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any person other than the authorized TQB Brands Pty Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorized.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12month period.

Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

All images and illustrations shown are for reference purposes only. All information, specifications and illustrations in this manual are based on the latest information available at the time of publication and are subject to change without notice. The information in this manual is periodically revised to ensure the latest information is included. Download the latest version of this manual and other related technical documentation from www.tqbbrands.com.au

Made in China to TQB Brands Pty Ltd specifications
Visit us at www.tqbbrands.com.au