Mimaki JFX550-2513 UV Inkjet Printer Instruction Manual

Mimaki JFX550-2513 UV Inkjet Printer

Maintenance

To ensure years of precise performance, maintain this product periodically based on the frequency of use.
Read the maintenance precautions thoroughly before maintaining this product.

Maintenance Precautions

• This machine includes parts that must be replaced periodically. We, therefore, recommend taking out a maintenance contract. Clean this machine and replace consumable items to prevent quality defects and accidents.

warning

• Clean periodically. Debris and dust will accumulate on electrical components when this machine is used for extended periods. There is a risk of failure, electric shock, or fire due to current leakage.

• Do not clean by blowing—e.g., avoid using air blowers. Doing so may lead to failure, electric shock, or fire involving the machine if airborne debris or dust gets inside electrical components.
  Wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out. A vacuum cleaner may also be used for cleaning.

• Do not allow liquids to get inside the product. Otherwise, there is a risk of failure, electric shock, or fire.

caution

• The UV-LED unit becomes extremely hot. Do not touch the unit until it cools down after turning off the LED.
• For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out.
• Pay close attention to ventilation and be sure to wear safety glasses, gloves, and a mask when handling ink, maintenance liquid, waste ink, or other solutions used with this machine. Leaking ink may adhere to the skin or get into the eyes or mouth.

notice

• Never touch the print head nozzle surface. Do not allow water or alcohol to come into contact with the print nozzle surface. This will increase the risk of machine failure or printing defects (e.g., nozzle clogging or deflection).
• Do not use cotton swabs to clean around the head or carriage. Fibers from cotton swabs may adhere to the head nozzle surface and lead to printing defects (e.g., nozzle clogging or deflection).
• Be careful to avoid splashing ink or maintenance liquid on the covers. Exposure to splashing ink or maintenance liquid may damage or deform the cover.
• Do not use benzine, thinner, or any chemical agent containing abrasives. Use of these chemicals may result in damage to or deformation of parts.
• Do not move the carriage by hand. To move the carriage, use the carriage out function on the menu.

Maintenance Timing

Cleaning”(P. 6)
Clean the wiper cleaner.  “Wiper Cleaning”(P. 6)
Clean the cap rubber.  “Cap Rubber Cleaning”(P. 8)
Clean the NCU.  “NCU Cleaning”(P. 9)
Clean the underside of the UV-LED lamp.  “Carriage Underside Cleaning”(P. 10)
Clean the underside of the carriage.  “Carriage Underside Cleaning”(P. 10)
At the end of the work week| Clean the ink discharge channel.  “Ink Discharge Channel Cleaning”(P. 12)
Clean the area around the station.  “Station Area Cleaning”(P. 8)
Clean the table.  “Table Cleaning”(P. 13)
Clean the cover and Y-bar.  “Exterior Cleaning (e.g., cover, Y-bar, )”(P. 13)
Check the waste ink levels in the waste ink tank.
Periodically| Shake the Ink bottle.  “Ink Maintenance”(P. 6)

Tools Required for Maintenance

To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html
Avoid storing this product in locations accessible to children.

Performing Maintenance

Ink Maintenance
If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink bottle periodically to keep printing consistent.

• UV ink: once a month.
• White ink: once a day.

Shake the Ink bottle

Shake the Ink bottle to the left and right slowly at least 20 times.

• Tighten the ink bottle lid securely, then shake the bottle slowly from left to right to ensure that the ink moves inside, holding the ink bottle lid with a paper towel.
• Shake slowly. If the bottle is shaken too violently, ink may leak out or the air mixed in the ink may cause nozzle clogging.
• If the ink bottle is partially used, tilt it slowly until the ink bottle is upright.

Wiper Cleaning

The wiper wipes off ink adhering to the print head nozzle surface. Continuing to use the dirty wiper may cause the wiper to which dried ink and dust are attached to rub against the nozzle surface, leading to printing defects
(e.g., nozzle clogging or deflection).

Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of printing defects (e.g., nozzle clogging or deflection).

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Daily maintenance] > [Daily station maintenance].
   The carriage moves over the table.

3. Remove the wiper.
   Hold the lugs on both sides of the wiper bracket, then pull out the wiper.

4. Clean the wiper and bracket.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.

5. Clean the wiper cleaner.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.

6. Reattach the wiper at the original position.

7. Touch [Finish] > [End] once cleaning is complete.

Cap Rubber Cleaning

The cap rubber keeps the print head nozzle surface from drying out. Continuing to use a dirty cap may affect ink take-up and lead to print defects (e.g., nozzle clogging, deflection).
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of printing defects (e.g., nozzle clogging or deflection).

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Daily maintenance] > [Daily station maintenance].
   The carriage moves over the table.

3. Clean the cap rubber.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.

4. Touch [Finish] > [End] once cleaning is complete.

Station Area Cleaning

Continued use when dirty may prevent ink from flowing into the waste ink tank or cause dried ink and attached dust to rub against the head nozzle surface, leading to print defects (e.g., nozzle clogging, deflection).

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Weekly maintenance] > [Weekly station maintenance].
   The carriage moves over the table.

3. Clean the wiper tray.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.
   Scrape off any dried ink with a spatula or similar tool.

4. Clean around the flushing filter and on the shutter surface.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.
   Scrape off any dried ink with a spatula or similar tool.

5. Touch [Finish] > [End] once cleaning is complete.

NCU Cleaning

The NCU uses a sensor to monitor the ink droplets ejected from the print head nozzles. Continuing to use a dirty NCU may prevent the nozzle check function from operating correctly.
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of printing defects (e.g., nozzle clogging or deflection).

1. From MENU on the touch panel, touch [MAINTENANCE].
   • The Maintenance menu is displayed.

2. Touch [Daily maintenance] > [Daily station maintenance].
   • The carriage moves over the table.

3. Clean the NCU.
   • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Insert the cleaning stick as far as the line shown in the illustration.

4. Touch [Finish] > [End] once cleaning is complete.

Carriage Underside Cleaning

The underside of the carriage becomes coated with ink wiped off by the wiper. Continuing to use the dirty carriage underside will rub dried ink and attached dust on to the media, resulting in contaminated prints.
The print head uses an extremely delicate mechanism. Take great care when handling it.
• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of printing defects (e.g., nozzle clogging or deflection).

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Daily maintenance] > [Head maintenance].
   The carriage moves to the maintenance space.

3. Slide the maintenance cover on the left side of the Y-bar.
   Lift the lever and slide it to the left.

4. Clean the UV-LED lamp.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.

5. Clean around the print head.
   Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains.

6. Once cleaning is complete, slide the maintenance cover on the left side of the Y-bar to close it.

7. Touch [Finish] > [End].

Ink Discharge Channel Cleaning

Clean the ink discharge channel regularly to prevent clogging of the ink discharge channel below the cap.

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Weekly maintenance] > [Clean ink discharge path].
   The carriage moves over the table.
   The suction pump will start operating.

3. Apply maintenance liquid to the caps.
   Use a syringe to draw up and apply maintenance liquid to the caps.

4. Touch [Finish].
   Maintenance liquid is discharged from the pump tube (ink discharge channel below the cap). The carriage returns to the station.

Table Cleaning

Continuing to use the dirty table will cause dried ink and attached dust to rub against the head nozzle surface, resulting in print defects (e.g., nozzle clogging, deflection).
Ink left adhering to the table for extended periods will be hard to remove, even with ethanol or solvents.

• Turn off the main power before performing maintenance tasks.
• Remove dust or any solid materials frequently, using soft brush, dry cloth, or paper towel.
• Dust and debris will accumulate on parts such as the table grooves and screw holes. Use a soft bristle brush to remove dust and debris.
• For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out.
• Do not allow liquids to get inside the product. Otherwise there is a risk of failure, electric shock, or fire.

Exterior Cleaning (e.g., cover, Y-bar, )

• Turn off the main power before performing maintenance tasks.
• For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out.
• Do not allow liquids to get inside the product. Otherwise, there is a risk of failure, electric shock, or fire.

LM Guide
Wipe off dust from the left and right ends of the LM guide surface with a soft dry cloth.

The LM guide is lubricated. Never wipe with solvents such as ethanol. Wipe off any excess or
dripping lubricant with a soft dry cloth.

Consumable Item Replacement

To order replacement consumable items, contact your local dealer or our service office.
For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html

• When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.
• Avoid storing this product in locations accessible to children.

Wiper Replacement

This product maintains a count of the number of wiping cycles. Once the specified value is reached, “0605 REPLACE WIPER” will appear in SYSTEM ALARM on the touch panel. Replace dirty or warped wipers with new ones.

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Replace parts] > [Replace wiper].
   The carriage moves over the table.

3. Remove the wiper.
   Hold the lugs on both sides of the wiper bracket, then pull out the wiper.

4. Clean the wiper cleaner.
   “Wiper Cleaning”(P. 6)

5. Mount a new wiper.

6. Touch [Finish] > [End] once replacement is complete.
   The wiper usage count is reset.

Carriage Filter Replacement

Check the mist filters and replace if very dirty.
Turn off the main power before performing maintenance tasks.

1. Remove the carriage filter covers.
   Remove the screws, then remove the filter covers.

2. Install new filters.

3. Install the filter covers.
   Left and right of carriage: Fit the tabs on the bottom of the filter cover to the carriage cover, then secure with screws.
   Back of carriage: Be careful to avoid dropping the filter cover.

Flushing Filter Replacement

The machine counts the amount of ink used in flushing. When a specified value is reached, SYSTEM ALARM on the touch panel. Use this as a guide for replacing the flushing filter.

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Replace parts] > [Replace flushing filter].
   The carriage moves over the table.

3. Remove the flushing filter.

4. Clean around the flushing filter.
   • “Station Area Cleaning”(P. 8)

5. Install a new flushing filter.

6. Touch [Finish] > [End] once replacement is complete.
   • This resets the ink flushing amount.

NCU Ink Pad Replacement

If the NCU ink pad must be replaced, “0657 Check NCU waste ink” will appear in SYSTEM ALARM on the touch panel. Use this as a guide for replacement.

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Replace parts] > [Replace NCU absorbent].
   The carriage moves over the table, and the station rises.

3. Remove the NCU ink-receiving pan.
   Slide forward to remove.

4. Remove the ink pad from the NCU ink-receiving pan.

5. Clean the NCU ink-receiving pan.

6. Install a new NCU ink pad.

7. Install the NCU ink-receiving pan.
   Insert until it clicks into place, and confirm that the tabs are engaged.

8. Touch [Finish] > [End] once replacement is complete.
   This resets the NCU ink pad count.

Bottle Ink Wipe Filter Replacement

Check the bottle ink wipe filters and replace if very dirty.

1. Remove the wipe filters.
2. Clean the wipe filter case.
3. Install new wipe filters.

Waste Ink Tank Replacement

Ink used during head cleaning and other processes is collected in the waste ink tank at the lower right of the product.
The machine counts the amount of ink discharged. Once a specified value is reached, “0604 CHECK
WASTE BOTTLE” will appear in SYSTEM ALARM on the touch panel. Use this a guide for replacing the waste ink tank.

• For a 2.6-liter tank, the preset level is 80 % (2.1 liters).
• Continuing to use the product without disposing of the waste ink may result in waste ink overflowing from the waste ink tank. Visually check ink levels in the waste ink tank about once a week.
• Pay close attention to ventilation and be sure to wear safety glasses, gloves, and a mask when handling ink, maintenance liquid, waste ink, or other solutions used with this machine. Leaking ink may adhere to the skin or get into the eyes or mouth.

1. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

2. Touch [Other maintenance] > [Replace waste ink tank].

3. Open the waste ink tank guard.
   Remove the screw to open the waste ink tank guard.

4. Grasp the handle of the waste ink tank and slide out.

5. Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.

6. Install a new waste ink tank.

7. Close the waste ink tank guard.

8. Touch [Finish] > [End] once replacement is complete.
   The waste ink level will be reset.

Refilling Cooling Water (Mixed With Antifreeze)

The UV-LED unit will become hot with use. Cooling water (mixed with antifreeze) is used to cool this unit. Once the specified value is reached, “0705 WATER LACK” will appear in SYSTEM ALARM on the touch
panel, and a buzzer will sound. Refill the cooling unit tank with cooling water mixed with antifreeze (1 part antifreeze to 2 parts water). Filling the tank requires about 500 ml of the antifreeze mixture.

• Use only dedicated Mimaki Engineering anti-freezing liquid. Use of other anti freezing liquid may cause failures or reduce print quality.
• Take care to prevent any ignition sources such as static electricity or impact sparks.
• The unwanted anti-freezing liquid should be disposed of as follows:
  (1) Soak up in sawdust or rags and incinerate.
  (2) Subcontract disposal to a licensed industrial waste disposal contractor, explaining the contents to be disposed of.

1. Combine 1 part antifreeze to 2 parts water in the container (provided).
   Precautions for water mixed with antifreeze  (1) Use water that meets the following conditions.
   Calcium content: 10 mg / L (1 mg / 100 ml) or less
   Hardness: 60 mg / L or less
   Distilled water or purified water
   (2) Do not store antifreeze mixed water.
   (3) Excess antifreeze mixture should be used within one week; injecting antifreeze mixture that is more than one week old into the unit may cause malfunction.

2. Transfer the antifreeze mixture to the syringe (provided).

3. From MENU on the touch panel, touch [MAINTENANCE].
   The Maintenance menu is displayed.

4. Touch [Other maintenance] > [Refill cooling water].
   A dialog box appears.
   During the screen transition, the Y-bar moves to the front of the table. Never approach the main unit until the Y-bar has stopped.

5. Remove the caps for water supply and air purging.

6. Inject the mixture of water and antifreeze. The buzzer will stop after you inject about 500 ml of the mixture.

7. After the buzzer stops, inject an additional 100 ml of the mixture.
   Do not inject more than 100 ml of the mixture. Injecting more may cause the tank to overflow.

8. After the injection is finished, replace the caps.

Documents / Resources

| Mimaki JFX550-2513 UV Inkjet Printer [pdf] Instruction Manual
JFX550-2513, JFX600-2513, UV Inkjet Printer
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| Mimaki JFX550-2513 UV Inkjet Printer [pdf] Instruction Manual
JFX550-2513, JFX600-2513, UV Inkjet Printer

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