Bona AM0310002.5 Power Drive User Manual

Bona AM0310002.5 Power Drive

Technical Data

thermal protection in motor (automatic reset)

Recommended fuses:| 15A
Capacitors:| 50+160µF
Motor insulation class:| F
Protection class:| IP44
Final drive speed (unloaded):| 155 rpm
Total weight:| 112 lbs (50.80 kg)
Diameter of disc:| 16″ (407mm)
Hour counter:| <99,999 hours
Height/Width/Depth:| 46″/19.5″/25.2″ (1170mm/490mm/640mm)

Material Specification

Drive Plates & Accessories

| Article| Application| Recommended Abrasives & Equipment
---|---|---|---
|

Power Station Plus Art. nr. AM0002417

| Voltage power station for 230 and 115 volt

equipment with on-line volt meter, and 20 amp breaker

for 115v outlets.

|

For use with all 230v and 115v machines

|

Bona Multi Disc™ 6 x 5″

Art. nr. ASO312520

|

Fine sanding of wooden floors. Suitable as a final finish after belt sanding.

| Bona®  Green Ceramic Abrasives Bona®  Blue Abrasives

Bona®  SiC Abrasives Bona®  Diamond Abrasives

|

Bona Wire Brush Accessory Kit

Art. nr. AT0003018

| Durable, easy-to-use wire brushes for use on-site with both newly installed and refinished floors|

Dewalt DWP849X – Edge Tool (Sold Separately)

|

Bona Tynex Brush, Single Art. nr. ASK4000038001

| Excellent complement to the Wire Brush System, smoothing out the soft grain when followed up after wire-brushing|

Dewalt DWP849X – Edge Tool (Sold Separately)

| Bona Power Drive Weight Kit (retrofit kit) Art. nr. AS0003201

—

Bona Weight Kit

(for predrilled chassis) Art. nr. ASK3199940008

|

Improves sanding and wire-brushing, increases finish and wood removal, and reduces sanding and edging time

|

N/A

| Bona Steel Plates 6″ Art. nr. AX0003562

—

Bona Steel Plates 5″ Art. nr. AX0003560

| Essential for creating the flattest floor possible, aggressive and efficient sanding, great for removing chatter|

®

Bona Green Ceramic Abrasives

Bona®  Blue Abrasives Bona®  SiC Abrasives Bona®  Diamond Abrasives

Safety Instructions

DANGER means: You or other staff can suffer a serious injury or death if the instructions marked with DANGER on this machine or in these user instructions are ignored or not followed. Read the entire user manual before you use the machine.
WARNING means: You or other staff can suffer an injury if the instructions marked with WARNING on this machine or in this user manual are ignored or not followed. The machine or other property may also be damaged if instructions marked with WARNING are ignored.

Bona Power Drive in General

The operation of the Bona Power Drive is subject to applicable national regulations. Beyond the user manual and the applicable rules in the country for preventing accidents, the applicable technical trade provisions for safety and professional work methods must be followed.

Normal use
The Bona Power Drive is only intended for indoor use at temperatures between 10˚C (50˚F) and 35˚C (95˚F) and in good lighting. When you work with the machine, be observant of the surroundings and particularly persons nearby. Do not use the machine around children. The manufacturer is not responsible for injuries that occur via such use. In this case, the user assumes full risk. In addition to the normal usage instructions, the manufacturer’s care and maintenance instructions must also be followed. The manufacturer is not liable for any damage to the machine resulting from prohibited changes. The manufacturer is not liable for damage to the machine or to the floor covering to be sanded. The user is expressly obliged only to use the machine in accordance with this manual. If the machine is used in any other manner, this is solely at the user’s own risk. The manufacturer’s liability ceases fully in this case.
The machine may not be used in areas where explosive or flammable substances are stored or manufactured (petrol, thinners, fuel, oil, solvents, etc.). The machine’s electrical components and mechanical parts can cause these substances to ignite. Never work with worn, damaged or incorrect equipment, which can cause damage to the floor. The power cable with extension may not exceed 50 ft (15.24m). Longer lengths should incorporate the Bona Power Station Plus™.

Risks
When the machine is not in use, the power cable must be disconnected from the wall socket in order to prevent damage to the floor and unlawful use. For transport in lifts, the applicable user and safety instructions must be followed, especially where load capacity is concerned. In order to prevent unauthorized use of the machine, it must always be stored in a suitable location. Regularly check the power cable and the machine for wear or aging.

Handling

The Bona Power Drive can be used for many different types of floor preparation/sanding depending on the type of drive plate mounted to the machine. As a standard, one drive plate is included on delivery which can be used to drive nylon pads, screens and abrasives, etc. Always use a soft pad underneath the drive plate before attaching screens and abrasives. Never use the drive plate directly towards the floor. For instructions on using another drive plate, see the instructions for that drive plate.
To adjust the foldable handle:

1.  Turn the lever counter-clockwise to loosen the handle.
2.  Tighten the handle by turning the lever clockwise.

Assembling the dust skirt Place the dust skirt in the intended notch on the rubber strip. Never use the dust skirt when oiling. Always remove the skirt when transporting the machine.

Assembling the Bona Power Drive

1.  Take the Internal Spur Gear (A), place it against the chassis and align it with the screw holes on the underside of the machine (B). Screw the self-tapping screws provided into the prepared fixing points as seen in the picture.
2.  Ensure that the screws are tight and flat against the cogged ring.
3.  To install the Bona Power Drive drive plate, place the drive plate into position and turn it to engage the interlock (C). Once it is in place, turn the small flat paddle lever (D) to make sure that it is bolted into place.
4.  To remove the Bona Power Drive drive plate, turn the paddle lever so it is in the unlocked position (E). Place the tip of the supplied box spanner between the driving axle and drive plate bracket, then push against the drive plate to release the interlock (F). Turn one of the sanding discs counterclockwise until the drive plate can be freed.

Attaching dust containment

1.  Attach the dust tube to chassis and secure with tube hook on handle.
2.  Attach the dust containment hose to the dust tube on the Bona Power Drive®. If using Bona DCS®, connect DCS cuff to dust tube and fasten with provided clamp

Attaching the light
Attach the light to the top of the motor and secure with wing nut.

Sanding disc placement
Before tipping the machine upright, it’s best practice to position the Power Drive plate with two sanding discs on the bottom, in line with the wheels, to minimize pivoting on a single sanding disc.

Operation

1.  Press the button on the top of the handle, then lower the handle shaft to a comfortable working position. The handle should be held at approximately chest height and not taken down to waist height as is normal with other buffing machines. The shaft must be lowered at least 10˚ or the machine will not start.
2.  Press and hold one of the buttons (A) to activate the switch lock.
3.  Press the start handle. Once the start handle is pressed down the switch lock button can be released.

If the machine becomes difficult to handle, release the start handles and the machine will stop immediately.

The Bona Power Drive system is not used like a ‘normal’ buffing machine with the handles held at the waist and the machine moving from side to side when sanding. The counter-rotating cog construction of the Bona Power Drive equalizes the sanding force so that the machine stands more or less still during operation and is controlled by simply applying right or left pressure on the handle of the machine.

It is important to make sure that the sanding is carried out in a methodical fashion to ensure that all areas of the floor surface are sanded equally. The Bona Power Drive can be used in any direction on the floor, making it ideal for patterned floor. For the best results on a strip or plank floor, walk the machine down and back the length of the room with the handle parallel to the grain of the wood. Move the machine over 3-6″ and repeat in a slow and stead manner until the floor is completely sanded.

Thermal Overload Protection:
In situations where you have an insufficient power supply, improper cord length, gauge of cord, faulty connections, or difficult flooring conditions, the Power Drive can become susceptible to overheating. There is a built-in 16A overload switch (manual reset), thermal protection in the motor (automatic reset) designed to protect the motor from excess heat during these situations. If the thermal overload trips (A), allow the machine to cool for 15-20 minutes before continuing.

To prevent this from happening, consider adjusting one of the following:

•  Adjust voltage to machine using a power station
•  Check electrical setup (cord, connections, etc.)
•  Switch to a finer grit of abrasive
•  Remove the extra weights.

Transport position

1.  Remove the drive plate.
2.  Remove the dust skirt.

Always remove the dust skirt, extra weights, and the drive plate or sanding discs before transportation. Always vacuum and clean machine after use. When transporting the machine via vehicle, make sure that the machine is securely fastened through the wheels to avoid movement.

The sanding process

The Bona Power Drive system is designed to be used in a variety of different sanding situations. However, it is not designed to replace a traditional belt sanding machine and where a floor is uneven due to cupping or similar issues it is recommended that an initial sanding using a belt sander with a 36/40 grit belt is made. For other sanding operations, please use the suggested methods in the following chart.

Natural Floor

Coarse Sanding

• 36 to 50-grit
• Bona Green Belt or Bona Green Disc
• OPTION: 2x weights plus Steel Plates on Bona Power Drive®

Medium Sanding

• Bona Blue Disc on Bona Power Drive
• plus Steel Plates on
• Bona Power Drive

Fine Sanding

• 100 to 120-grit Bona Black Disc
• with Bona MultiDisc
• OPTION: Bona Steel Plates

Maintenance, Service & Repairs

Always disconnect the power cable to the machine before it is cleaned, tools are changed, maintenance is performed or when worn parts are replaced.

Maintenance
To keep the machine in a safe and functioning condition, perform maintenance on the machine regularly.

•  Remove accessories when not in use
•  Use compressed air and a vacuum cleaner to remove dust after each use
•  Wipe the machine and cord off with a clean cloth
•  Check start and stop function
•  Check cord and plug

Every 250 work hours or at least once a year

•  Wheels
•  Cable stand
•  Dust skirt
•  Micro switches
•  Motor and gearbox
•  Handle shaft function including hydraulic system

Service
The Bona Power Drive® is a high quality machine and is tested by authorized test staff at the factory before delivery. However, electrical and mechanical parts wear down and age during long-term use.
Only Bona’s original parts may be used because the machine is considered unique, otherwise safety functions can become impaired. When you contact Bona or staff approved by Bona in the event of a fault or to order spare parts, always specify the type and serial number of your machine. This information is located on the data plate of the machine. The machine may never be cleaned using a high-pressure washer or hose.

Spare parts and exploded views On the Internet you will find a list of spare parts and exploded views for the Bona Power Drive and other machines in our product range. Visit http://spareparts.bona.com/
During the factory warranty period, repairs may only be carried out by Bona or staff approved by Bona. Other repairs (after the warranty period) of mechanical or electrical parts on the machine may only be carried out by Bona or staff approved by Bona who has experience and knowledge concerning safety regulations.

Warranty

There is a 24 month factory warranty (from the date of invoice) against material and manufacturing faults. In the event of a warranty claim, the machine or agreed upon part must be returned to Bona or staff approved by Bona with paid freight for warranty testing and for potential repair or replacement under warranty. During the factory warranty period, repairs may only be carried out by Bona or staff approved by Bona. We do not undertake any other form of compensation or liability to damages.
THE WARRANTY DOES NOT COVER

•  Consumable materials such as wheels, electrical cables, abrasives, lamps, etc.
•  Indirect damage, damage and errors that occur due to external damage, accidents, and/or repairs performed outside of our knowledge and approval, or damages for another reason outside of our control.
•  Transport damage or transport costs. In the event of transport damage it is up to the receiver to contact the relevant transport company for compensation.
•  Cases of incorrect use, overloading, carelessness or poor maintenance
•  The use of parts produced by another company outside of our control.
•  Electrical components, if the voltage variations are beyond those set out in the technical specification.
•  If payment for the machine is not made according to the agreement.

To register your machine visit Bona.com/register

Bringing out the best in hardwood floors.
At Bona, we are committed to the lifetime of hardwood floors. We are devoted to providing solutions that keep a floor perfect during its entire life. Through our long commitment and constant search for innovation we offer lasting, sustainable results for professionals and floor owners. Bona is a family-owned company founded in 1919. With its headquarters in Sweden, Bona is now present in more than 90 countries all over the world through subsidiaries and distributors. We provide products for the installation, maintenance and renovation of hardwood floors throughout their lifetime. Today we have solutions for professionals, homeowners and prefinished manufacturers.

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