SEALEY SA607.V2 Air Ratchet Wrench Instruction Manual

June 6, 2024
SEALEY

INSTRUCTIONS FOR:
AIR RATCHET WRENCH
MODEL No’s: SA607.V2, SA608.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will if used according to these instructions and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS.

USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY INSTRUCTIONS

Follow all workshop safety rules, regulations, and conditions when using wrenches.

  • WARNING! Disconnect from air supply before changing accessories or servicing.

Maintain the wrench in good condition and replace any damaged or worn parts. Use genuine parts only. Non-authorized parts may be dangerous and will invalidate the warranty.

  • WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.

Keep air hose away from heat, oil, and sharp edges. Check the air hose for wear before each use and ensure that all connections are secure.
Only use impact sockets that are specifically designed for use with a ratchet wrench.
Wear approved safety eye/face shield, ear defenders, and hand protection.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and nonessential persons away from the working area.
DO NOT use the wrench for a task it is not designed to perform.

  • WARNING! DO NOT use a wrench if damaged or thought to be faulty. (Contact Service Agent).

DO NOT use a wrench unless you have been instructed in its use by a qualified person.
DO NOT expose the comfort grip to excessive heat.
DO NOT carry the wrench by the air hose or yank the hose from the air supply.
DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
DO NOT carry a wrench with your hand on the power trigger in order to avoid unintentional starting.
DO NOT direct air from the air hose at yourself or others.
When not in use disconnect from air supply and store in a safe, dry, childproof location.

INTRODUCTION & SPECIFICATIONS

Composite cover molded around lightweight aluminum alloy housing reduces effects of chill on operator’s hands and provides added control. Air motor with quality bearings for smooth and powerful operation. The exhaust outlet adjusts 360° keeping airflow away from the operator. Features twist reverse action and trigger-operated power control. Hardened gear and yoke assembly ensure suitability for the professional workshop.

MODEL No: . . . . . . . . . . . . . . . SA607.V2
Drive size ……………….. 3/8”Sq
Max torque ………………..50lb.ft
Air consumption ……………. 4cfm
Operating pressure…………..90psi
Air inlet size ……………..1/4” BSP
Weight ………………….. 1.3kg
Noise Power ……………..102dBA
Noise Pressure…………….91dBA| MODEL No: . . . . . . . . . . . . . . . SA608.V2
Drive size ………………..1/2” Sq
Max torque ………………..50lb.ft
Air consumption ……………. 4cfm
Operating pressure…………..90psi
Air inlet size ……………..1/4” BSP
Weight ………………….. 1.3kg
Noise Power ……………..102dBA
Noise Pressure…………….91dBA
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PREPARING WRENCH FOR USE

3.1. Air Supply

3.1.1. Ensure the wrench air valve (or trigger) is in the “off” position before connecting to the air supply.
3.1.2. You will require air pressure of 90psi, and airflow according to specification.
3.1.3.  WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the wrench. Too high an air pressure and unclean air will shorten the product life due to excessive wear, and maybe dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the airline will damage the wrench.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 meters). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep the hose away from heat, oil, and sharp edges. Check the hose for wear, and make certain that all connections are secure.

Couplings.

3.2.1. Vibration may cause failure if a quick change coupling is connected directly to the wrench.
To overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to connect the leader hose to the airline recoil hose. See fig 1 & 2.

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OPERATING INSTRUCTIONS

  • WARNING! Ensure you read, understand and apply safety instructions before use.

4.1. Only use impact sockets that are specifically designed for use with a ratchet wrench.
4.2. Connect the wrench to the air hose as in chapter 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change the wrench direction turn the switch on the head of the wrench.
**DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT** allow the wrench to free run for an extended period of time as this will shorten its life.

MAINTENANCE

  • WARNING! Disconnect wrench from air supply before changing accessories, servicing, or performing maintenance. Replace or repair damaged parts. Use genuine parts only. Non-authorized parts may be dangerous and will invalidate the warranty.

5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet to prolong its life.
5.2. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:

a) Excessive drain on the airline. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy check the air supply and follow instructions in
chapter 3.
b) Grit or gum deposits in the wrench may also reduce performance. If your model has an air strainer (located in the area of the air inlet), remove the strainer and clean it. Flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin.
Allow drying before use.

5.4. For a full-service contact your local Sealey service agent.
5.5. When not in use, disconnect from the air supply, clean wrench, and store in a safe, dry, childproof location.
5.6. Periodically lubricate ratchet yoke drive shaft using grease nipple on side of the ratchet head.
This will reduce friction and increase the power and longevity of the tool.

Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.

Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment.

NOTE: It is our policy to continually improve products and as such, we reserve the right to alter data, specifications, and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalog and promotions call us on 01284 757525 and leave your full name and address, including postcode.

Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR

01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk

© Jack Sealey Limited
Original Language Version
SA607.V2, SA608.V2
Issue: 2(SP) – 18/12/13

WARNING! – Risk of Hand Arm Vibration Injury.

This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.

SA607.V2 & SA608.V2
Measured vibration emission value (a):——————– 5 04m1s 2
Uncertainty value (k):—————————————— 0. 99m/s 2

Please note that the application of the tool to a sole specialist task may produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.

A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.

NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task, and the inserted tool or consumable.
NB: Ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.

The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

Health surveillance.
We recommend a program of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand-arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.

References

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