ZIPPER ZI-KSS1650 Universal Mitre Saw Stand User Manual

ZIPPER MASCHINEN GmbH
Gewerbepark 8 4707 SchhissIberg | AUSTRIA
+43 (0) 7248 61116-700 I FAX 7248 61116-720
info@zipper-maschinen.at | www.zipper- maschinen.at

Translation
USER MANUAL
MITRE SAW STAND

ZI-KSS1650
EAN: 9120039233659

SAFETY SIGNS

DEFINITION OF SYMBOLS

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.
READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.
General note

TECHNIC

Components

Delivery content

Technical details

PREFACE

Dear Customer!
This manual contains important information and advice for the correct and safe use and maintenance of the MITRE SAW STAND ZI-KSS1650.
Following the usual commercial name of the device (see cover) is substituted in this manual with the name “machine”.
This manual is part of the product and shall not be stored separately from the product. Save it for later reference and if you let other people use the product, add this instruction manual to the product.

Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage, or even injuries!
Due to the continuous development of our products illustrations, pictures might differ slightly.
If you however find errors in this manual, please inform us.

Technical changes excepted!

Copyright law
© 2018
This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. The Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support
ZIPPER MASCHINEN GmbH
Gewerbepark 8, 4707 Schlüsslberg
AUSTRIA
Tel.: +43 7248 61116-700
Fax: +43 7248 61116–720
Mail: info@zipper-maschinen.at

SAFETY

Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.
To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.
All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.
It is also imperative to observe the accident prevention regulations in force in your area.
The same applies to the general rules of occupational health and safety.
The machine is used for:

• Fixing of machines like miter saws for woodworking

Any manipulation of the machine or its parts is a misuse. In this case, ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.
Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors.

The maximum permissible weight load of 150 kg must never be exceeded.
HIGHEST RISK OF INJURY!

Ambient conditions
The machine may be operated:

The machine shall not be operated in areas exposed to increased fire or explosion hazards.

Prohibited use

• The operation of the machine outside the stated technical limits described in this manual is forbidden.
• The use of the machine not according to the required dimensions is forbidden.
• The use of tools not being suitable for the machine and not being certified is forbidden.
• Any manipulation of the machine and parts is forbidden.
• The use of the machine for any purposes other than described in this user manual is forbidden.
• The unattended operation of the machine during the working process is forbidden!

Security instructions

Missing or non-readable security stickers have to be replaced immediately!
The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!
To avoid malfunction, machine defects, and injuries, read the following security instructions!

• Read the manual carefully and get familiar with all components before operating the machine for the first time.
• This manual contains important information for the correct operation of the machine.
• This manual is part of the machine and shall be stored for later reference. Add this manual to the machine if handed to 3rd person for use.
• Stick to these Security Warnings and Instructions to reduce the risk of serious injuries.
• Assure that the working area is sufficiently lighted!
• Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floors.
• Provide good stability and keep the balance at all times
• Avoid abnormal working postures! Make sure you stand squarely and keep your balance at all times.
• Always stay focused when working. Reduce distortion sources in your working environment.
• The operation of the machine when being tired, as well as under the influence of alcohol, drugs, or concentration influencing medicaments is forbidden.
• When working outdoors non-slip footwear is recommended.
• Make sure that no other person is in your workplace
• Remove all loose tools before starting the work
• Do not use the machine as a leader
• Assembly the stand correctly before mounting the tool.
• Make sure the tool is fixed correctly on the stand before starting the work.
• Ensure that long and heavy workpieces do not affect the stability of the stand.
• Keep your fingers clear of the hinge points while pushing the stand together.
• Handle your tools with care
  | NOTICE
  ---|---
  Emergency procedure
  A first aid kit in accordance with ISO 3864 should always be readily available for a possible accident. Initiate the violation in accordance with the necessary first aid measures. When requesting support, provide the following details:
  1. Place of accident| 2. Type of accident
  3. Number of injured people| 4. Injury type(s)

Remaining risk factors

It is important to ensure that each machine has remaining risks.
In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you! 

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine´s construction and design: Despite correct and proper use and maintenance there remain some residual risk factors:

• Crushing hazard to the fingers while pushing the stand together These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.

ASSEMBLY

Preparatory activities

11.1.1 Delivery content
Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

11.1.2 Workplace requirements
The ground has to be even, level, and hard. Consider the safety requirements and the dimensions of the machine.

Assembly

1. Undercarriage
Push in the locking pin in order to turn the legs of the undercarriage.|
---|---
2. Attachment arms
Put the attachment arms in the desired location on the undercarriage.
Fix the position by pressing down the locking levers.|
3. Workpiece support
Stick the workpiece support in the provided guidance.
Fix the position with a clamping screw.|

OPERATION

Operation

12.1.1 Mounting of a miter saw
The miter saw can be fixed on the attachment arms by using the provided screws.

12.1.2 Workpiece support
The workpiece supports can be used as additional support while cutting long workpieces.
In case the length and weight of the workpiece dangers the stability, the workpiece has to be supported additionally.
The workpiece supports can also be used as angle stops.

MAINTENANCE

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only.
Check regularly the condition of the security stickers. Replace them if required.
Check regularly the condition of the machine.
Store the machine in a closed, dry location.

NOTICE

Clean your machine regularly after every usage. It prolongs the lifespan of the machine and is a prerequisite for a safe working environment.
Repair jobs shall be performed by respectively trained professionals only!

Cleaning

After each work shift, the machine has to be cleaned. Remove chips, dust, etc. with a suitable tool.

| NOTICE
---|---
The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface!
Clean the machine surface with a wet cloth soaked in a mild solution

Disposal

Do not dispose of the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old one.

SPARE PARTS

Spare parts order

IMPORTANT

The installation of other than original spare parts voids the warranty!
So you always have to use original spare parts

When you place a spare parts order please use the service formula you can find in the last chapter of this manual. Always take note of the machine type, spare parts number and part name. We recommend copying the spare parts diagram and marking the spare part you need.
You find the order address in the preface of this operation manual.

WARRANTY GUIDELINES

1. Warranty:
   Company ZIPPER Maschinen GmbH grants mechanical and electrical components a warranty period of 2 years for amateur use; and a warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2. Report:
   In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shipping by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3. Regulations:
   a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed in the machine. The warranty claim expires if the accessories belonging to the machine are missing.
   b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damage in water tanks, leaving fuel in the tank during the winter, etc.
   c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
   d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
   e) After inspection by our qualified personnel, resulting costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
   f) In case of defective machines outside the warranty period, we will only repair them after advance payment or dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER.
   g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in the case of multiple sales of the machine.

4. Claims for compensation and other liabilities:
   The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lack, damages, or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to the subsequent improvement of the machine.

Product monitoring form
We monitor the quality of our delivered products in the frame of a Quality Management policy.
Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post:

My experiences:

Name:
Product:
Purchase date:
Purchased from:
E-mail:

Thank you for your kind cooperation!

CONTACT:
Z.I.P.P.E.R MASCHINEN GmbH
4707 Schlüsslberg, Gewerbepark 8
AUSTRIA
Tel :+43 7248 61116 700
Fax:+43 7248 61116 720
info@zipper-maschinen.at

SERVICE FORM
Please tick one box form below:

 Service inquiry
 Spare part inquiry
 Guarantee claim

1. *Senders Information ( required)
   * First name, family name ————————————————

• Street, house number—————————————————-

• ZIP code, place———————————————————–

• Country——————————————————————–

• (mobile) phone———————————————————–
  International numbers with country code

• E-Mail———————————————————————
  Fax—————————————————————————

  2. Tool information
     2.1 Required spare parts
     

Problem description
Please describe amongst others the problem: What has caused the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked your electric supply and the machine already by a certified electrician?

Additional information
INCOMPLETELY FILLED SERVICE FORMS CAN NOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES/DELIVERY RECEIPT OTHERWISE IT CAN NOT BE ACCEPTED.
FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE.
THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL-LERATES THE HANDLING OF YOUR INQUIRY.
THANK YOU FOR YOUR COOPERATION!

References

• Your Job. Our Tools. - ZIPPER Maschinen GmbH

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