milwaukee M18 HKP Cordless Knockout Punch Instruction Manual

June 3, 2024
Milwaukee

milwaukee M18 HKP Cordless Knockout Punch

Original instructions

UNPACKING

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TECHNICAL DATA

TECHNICAL DATA

Battery Knockout Tool

| M18 HKP
---|---
Production code| 4560 30 03…

… 000001-999999

Battery voltage| 18 V
Nominal force| 60 kN
Diameter max.| 100 mm
Material thickness max. Steel

Stainless steel

| ****

3,0 mm

2,5 mm

Weight according EPTA-Procedure 01/2003 (Li-lon 2,0 Ah)| ****

2,0 kg

Noise information

Measured values determined according to EN 62841. Typically, the A-weighted noise levels of the tool are:

Sound pressure level (Uncertainty K=3dB(A))

Sound power level (Uncertainty K=3dB(A)) Wear ear protectors!

| 65,8 dB (A)


76,8 dB (A)

Vibration information

Vibration total values (triaxial vector sum) determined according to EN 62841

Vibration emission valueah Uncertainty K=| 1,28 m/s2

1,5 m/s2

WARNING!

The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintaining the tool and the accessories,keep the hands warm, organisation of work patterns.

WARNING Read all safety warnings, instructions,illustrations and specifications provided with this power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

KNOCKOUT TOOL SAFETY WARNINGS

Use protective equipment. Always wear goggles when using the machine.
The use of protective clothing is recommended, such as dust mask, protective gloves, sturdy non-slip footwear, helmet and ear defenders.
Keep hands and loose items of clothing away from cutting tools and other moving parts.
Check the cutting tool for cracks or any other signs of wear before using.
Only use cutting tools and cutting devices if they are in perfect technical condition.
Only operate the device with the cutting tool inserted into it.

Check whether the nominal width of the die corresponds to the nominal width of the punch.
Use tool only with knockout dies and punches rated for the peak output force of this tool. Any other use may cause injuries or damage to the tool.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to get jammed and are easier to control.
Do not use in or near live electrical panels. Only work on de-energized electrical panels.
The device does not switch off automatically after reaching the end position. After the pressing process, release the ON switch and press the hydraulic release button.
In the event of problems during the crimping process, immediately release the ON switch and press the unlocking button on the hydraulic system. The valve will open and the piston will return to its initial position.

Have damage repared immediately by an authorised workshop.
Compliance with the specified service work and service intervals is mandatory.
Remove the battery pack before starting any work on the appliance.

WARNING! To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or al-low a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach- containing products, etc., Can cause a short circuit.
Use only System M18 chargers for charging System M18 battery packs. Do not use battery packs from other systems.
Never break open battery packs and chargers and store only in dry rooms.
Keep dry at all times.

SPECIFIED CONDITIONS OF USE
The battery-operated electro-hydraulic knockout tool is intended only for the purpose of cutting steel and stainless steel with dedicated dies and punches.

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BATTERIES

Battery packs which have not been used for some time should be recharged before use.Temperatures in excess of 50°C (122°F) reduce the performance of the battery pack. Avoid extended exposure to heat or sunshine (risk of overheating).
The contacts of chargers and battery packs must be kept clean.
For an optimum life-time, the battery packs have to be fully charged, after use.
To obtain the longest possible battery life remove the battery pack from the charger once it is fully charged.
For battery pack storage longer than 30 days: Store the battery pack where the temperature is below 27°C and away from moisture Store the battery packs in a 30% – 50% charged condition Every six months of storage, charge the pack as normal.
Do not dispose of used battery packs in the household refuse or by burning them. Milwaukee Distributors offer to retrieve old batteries to protect our environment.
Do not store the battery pack together with metal objects (short circuit risk).
Battery acid may leak from damaged batteries under extreme load or extreme temperatures. In case of contact with battery acid wash it off immediately with soap and water. In case of eye contact rinse thoroughly for at least 10 minutes and immediately seek medical attention.
No metal parts must be allowed to enter the battery section of the charger (short circuit risk).

OVERVIEW

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TRANSPORTING LITHIUM BATTERIES

Lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
Transportation of those batteries has to be done in accordance with local, national and international provisions and regulations.
The user can transport the batteries by road without further requirements.
Commercial transport of Lithium-Ion batteries by third parties is subject to Dangerous Goods regulations. Transport preparation and transport are exclusively to be carried out by appropriately trained persons and the process has to be accompanied by corresponding experts.
When transporting batteries:
Ensure that battery contact terminals are protected and insulated to prevent short circuit. Ensure that battery pack is secured against movement within packaging. Do not transport batteries that are cracked or leak.
Check with forwarding company for further advice

INSTRUCTION

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MAINTENANCE

The ventilation slots of the machine must be kept clear at all times.
Service must be performed at least annually or after 5,000 cutting processes.
Replace worn cutting tools.
Service and repair work may only be carried out by authorised specialist workshops.
The device contains hydraulic fluid. Hydraulic fluids pose a hazard to groundwater. Uncontrolled draining or improper disposal is punishable by law.
Use only Milwaukee accessories and Milwaukee spare parts. Should components need to be replaced which have not been described, please contact one of our Milwaukee service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered. Please state the Article No. as well as the machine type printed on the label and order the drawing at your local service agents or directly at:
Techtronic Industries GmbH, Max-Eyth-Straße 10,71364 Winnenden, Germany.

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that the product described under “Technical Data” fulfills all the relevant provisions of the directives
2011/65/EU (RoHS)
2006/42/EC
2014/30/EU and the following harmonized standards have been used.
EN 62841-1:2015
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018

Alexander Krug / Managing Director
Authorized to compile the technical file
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany

GB-DECLARATION OF CONFORMITY

We declare as the manufacturer under our sole responsibility that the product described under „Technical Data“ fulfills all the relevant provisions of the following Regulations
S.I. 2012/3032 (as amended), S.I. 2008/1597 (as amended),S.I. 2016/1091 (as amended) and that the following designated standards have been used:
BS EN 62841-1:2015
BS EN 55014-1:2017+A11:2020
BS EN 55014-2:2015
BS EN IEC 63000:2018
Winnenden, 2020-11-26

Alexander Krug / Managing Director
Authorized to compile the technical file
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany

SYMBOLS

CAUTION! WARNING! DANGER!

Please read the instructions carefully before starting the machine.

Always wear goggles when using the machine.

Danger of electric shock

Keep hands away from cutting tools and other moving parts. Fingers may get caught in the cutting mechanism and be amputated or injured.

Remove the battery pack before starting any work on the appliance.

Accessory – Not included in standard equipment, available as an accessory.

Do not dispose of electric tools together with household waste material. Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. Check with your local authority or retailer for recycling advice and collection point.

European Conformity Mark

British Conformity Mark

Ukraine Conformity Mark

EurAsian Conformity Mark

Copyright
Techtronic Industries GmbH
Max-Eyth-Straße 10
71364 Winnenden
Germany
+49 )0( 7195-12-0
www.milwaukeetool.eu

Techtronic Industries )UK( Ltd
Fieldhouse Lane
Marlow Bucks SL7 1HZ
UK

References

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