milwaukee M18 HCC75R Underground Cable Cutter Instructions

Nothing but HEAVY DUTY®
M18 HCC75R Underground Cable Cutter
Instructions

M18 HCC75R Underground Cable Cutter

Accessory

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TECHNICAL DATA

Cutting range Depends on cable type
Insulated copper / Aluminum cable, lightly reinforced| max. Ø 75 mm
Remote Control Volts Weight| 6 V (1,5 V AA 4x) 0,4 kg
Weight according EPTA-Procedure 01/2014 (Li-Ion 2,0 Ah…9,0Ah)| 7,6 kg . 8,2 kg
Recommended Ambient Operating Temperature| -18°C . +50°C
Recommended battery types| M18B.
Recommended charger| M12-18.
Noise information
Measured values determined according to EN 62841. Typically, the A-weighted noise levels of the tool are:
Sound pressure level (Uncertainty K=3dB(A))
Sound power level (Uncertainty K=3dB(A))
Wear ear protectors!| 73,5 dB (A)
84,5 dB (A)
Vibration information
Vibration total values (triaxial vector sum) determined according to EN 62841
Vibration emission valuea h
Uncertainty K=| 0,2 m/s2
1,5 m/s2

WARNING!
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

CABLE CUTTER SAFETY WARNINGS

• Cutting and splitting of cables with the aid of this cable cutter may only carried out by personnel trained to work on underground cables in accordance with local regulations.
• To reduce the risk of explosions, electric shock and damage to property and equipment, never cut live electrical cables. Tool is NOT insulated.
• Keep hands and loose items of clothing away from cutting tools and other moving parts. There is a risk of serious injury, including severing of limbs.
• The use of protective clothing is recommended, such as dust mask, protective gloves, sturdy non-slip footwear, helmet and ear defenders.
• Use protective equipment. Always wear safety goggles when working with the cable cutter.
• Prevent accidental starting of the cable cutter. Before connecting to a removable battery, ensure that the trigger is secured with the switch lock.
• Hold the cable cutter by both handles.
• Never hold the cable cutter by the cutting jaws.
• Before using, always check the cutting jaws for cracks and other signs of wear.
• Only use the cable cutter, removable battery and charger if they are  in perfect technical condition.
• Have damage repared immediately by an authorised workshop.
• Remove the battery pack before starting any work on the appliance.
• The cable cutter may only be used with a cutting tool inserted.
• Remove any setting tools and wrenches before making the cut.
• To avoid injury and damage, never immerse the tool, removable battery or charger in liquid or allow liquid to penetrate them.
• Use only System M18 chargers for charging System M18 battery packs. Do not use battery packs from other systems.
• Never break open battery packs and chargers and store only in dry rooms. Keep dry at all times.
• To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or al-low a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., Can cause a short circuit.

If no national or other requirements exist, the appropriate minimum distances in air, which define the outer limits of the danger zone or the approach zone, can be found in the most recent version of the European Standard 50110-1. The manufacturer‘s recommendation is ≥ 10m
WARNING

This device contains a button-type/coin cell lithium battery. A new or used battery can cause severe internal burns and lead to death in as little as 2 hours if swallowed or if it enters the  body. Always secure the cover on the battery compartment. If it does not close securely, stop the device, remove the battery and keep it out of reach of children. If you believe that someone has swallowed the battery or that it has otherwise entered the body, seek immediate medical attention.
RESIDUAL RISK

• When using the remote control, a cutting process can be stopped only on the cutting device once it has started.
• It is therefore important to ensure that no one is in the danger zone.
• Before the cutting process begins, access must be sealed off in accordance with local regulations.
• The operator of the remote control must select a location from which the danger zone can be seen.
• Only ever cut cables that have been disconnected from the power supply!
• Failure to comply with this instruction can lead to serious injury, death, fire and other damage to property as a result of electric shock, explosion and/or electric arcs.
• Wear goggles.

SPECIFIED CONDITIONS OF USE

• The cable cutter is suitable for cutting insulated copper and aluminum cables and cables with light reinforcement that have been disconnected from the power supply, depending on the cable type.
• Cutting and splitting of cables with the aid of this cable cutter may only carried out by personnel trained to work on underground cables in accordance with local regulations.
• The operator of this cable cutter must be instructed in the specific dangers associated with using this cable cutter and in the essential safety measures before working with it for the first time and at least once a year thereafter.

The operating company must:

• Make the operating manual available to the operator and
• Ensure that the operator has read and understood it.

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

USE

Device description

1. Blade retainer
2. Blades
3. Front handle / Insulated gripping surface
4. Slide switch / Trigger lock
5. LED
6. Trigger
7. Release trigger
8. Handle / Insulated gripping surface
9. ONE-KEY battery door| 10. Remote cut light
11. Remote cut switch
12. Hanger
13. Remote power switch with LED“1“
14. Remote button with LED “2“
15. Remote button with LED “3“
16. Remote cut indicators
17. Battery
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Set-up of the working area

• Before work begins, the cables must be disconnected and it must be ensured that they remain de-energized throughout the work.
• Local safety provisions and the regulations of the network operator must be observed under all circumstances.
• To affect, ensure and maintain disconnection of the power supply, contact the network operator.
• If it cannot be ensured beyond doubt that the cable or insulated line has been disconnected, no work may be carried out.
• Before the cutting process begins, access must be sealed off and monitored in accordance with local regulations.
• The operator of the remote control must select a location from which the danger zone can be seen to ensure at all times that no one is in the sealed danger zone.
• Do not expose tools to rain. Do not use tools in damp or wet locations.

Preparation of cable cutter and battery
Before every use:

• Inspect cable cutter for external defects
• Check the cutting tool for cracks and other signs of wear

Only use in perfect condition!
Before the remote cutting process begins, the battery capacity must be checked: minimum 33% (see illustrated description).
It may require charging before work commences.
Preparation for the cutting process (with and without remote control)
Support and fix the cable to be cut in order to minimize the risk of uncontrolled movement.
Overhead cables, in particular, can move out of control and cause injury and/or damage.
USE
WARNING : To reduce the risk of explosions, electric shock and damage to property and equipment, never cut live electrical cables.
Tool is NOT insulated. Contact with a live circuit could result in severe injury or death. Turn off power before making a cut. Never cut gas or water lines. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
Always remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
To reduce the risk of injury, wear safety goggles or glasses with side shields.
WARNING : To reduce the risk of injury, only cut recommended materials for the blades. (see „Specifications“) Do not attempt to cut other materials.
To stand the tool up on the ground, turn the cutting head 180° so the front hand grip can be used as a base.

To hang the tool, use the front handle and tool hanger to set the tool in a hanging position.

CUTTING WITHOUT REMOTE

• Ensure the remote cut switch is turned to OFF (0).
• Before cutting, ensure blades are properly installed.
• While in use, the tool can be set down on a dry subsurface or used as a handheld device. To stand the tool up on the ground, turn the cutting head 180° so the front hand grip can be used as a base. If you want to use the tool as a handheld device, hold it securely using both handles as shown.

1. Move the cable cutter with its cutting edges in right angle to the cable. Do not attempt to make angled cuts as it will damage the workpiece and blades.

2. Grasp handle(s) firmly. Move the slider switch into the unlocked position. (1)
   Pull and hold the trigger through the operation. (2)
   An LED will light when the trigger is pulled.
   When the cut is complete or the tool shuts off, release the trigger.
   Note: Workpiece may move slightly during the cut.

3. When the cut is complete, pull the release trigger to open the blades. (3)
   Pull the slider switch into the locking position. (4)

REMOTE CUTTING

• Before cutting, ensure blades are properly installed.
  Once started, steps 1-4 must be completed with no more than 5 minutes between each step. If more than 5 minutes occurs, reset (see step 7) and begin again.

• Ensure the remote cut switch is turned to OFF (0).

• Before cutting, ensure blades are properly installed.

• While in use, the tool can be set down on a dry subsurface or used as a handheld device. To stand the tool up on the ground, turn the cutting head 180° so the front hand grip can be used as a base.

1. Hold the device by the tool handle as shown.
   Move the cable cutter with its cutting edges in right angle to the cable. Do not attempt to make angled cuts as it will damage the workpiece and blades.

2. Press the release switch and keep it pressed until the blades are in contact with outer diameter of the cable. (2)

3. Turn ON (I) the remote cut switch on the tool.
   The tool‘s remote cut light will be steady red.

4. Pull the trigger (1) and slide the trigger lock to (2).
   The tool‘s remote cut light will be flashing red.

5. Turn ON (I) the remote.
   Light 1 will be steady blue.
   Light 2 will be flashing red.
   Note: Light 1 flashing blue and Light 2 off indicates the remote is out of range of the tool. Move the remote closer to the tool.

6. Press and hold button 2 for 2 seconds.
   Light 2 will be steady red.
   Light 3 will be flashing red.

7. Within 20 seconds, press and hold button 3 for 2 seconds to begin the cut.
   Light 3 will be steady red.
   Release button 3, cutting will begin.
   Note, if more than 20 seconds passes between step 4 and 5, reset (see step 7) and begin again.

8. When the cut is complete, the cut indicator will light:
   Green = Maximum cutting force achieved
   Red = Cut Failed

9. To reset, pull the trigger (1) to unlock.
   Pull the release trigger (2) to reset the jaws.
   Turn OFF (0) the remote cut switch (3).

ACTION IN THE EVENT OF FAULTS

• The cable can be broached and become live, always inform the network operator, stop the cutting process, and initiate suitable protective measures
• Always ensure that the device is and will stay disconnected from the power supply before approached and touching the device
• press and hold the reset button until the cutter opens completely
• check the battery capacity
• check the material and material thickness against the technical data
• If it is suspected that a live cable has been cut, the cable-cutter has to be inspected in an authorized specialist workshop

JAMMED BLADES
Dirt and debris can cause the blades to become jammed together after a cut

• Press and hold the release trigger to ensure the tool has reset.
• Remove the battery pack.
• While holding in the release trigger, use a rubber mallet to tap the blade retainer until the blades open.
• Clean any dirt and debris from the blades before starting another cut.

CUTTING TIPS

• Do not attempt to make angled cuts as it will damage the workpiece and blades.
• Lay the cable cutter on the cable, with its cutting edge at right angle, up to the inner cutting end.
• Cut clean material to extend the blade life. Wipe dirt and debris from material and blades before beginning the cut.
• Activate the switch lock to secure the switch after completing the cutting work.

MAINTENANCE

Remove the battery pack before starting any work on the appliance.
Never open the cable cutter, removable battery or charger.
Check the cable cutter for any problems such as noise or jamming of moving parts that could be affecting the tool.
Check the cutting tools for cracks and other signs of wear.
On completion of the work, clean and grease the cutting tools.

Check that the cutting edges are sharp and replace worn cutting jaws.

CHANGING THE BLADES
Replace the blades when they become chipped or damaged. Always replace blades as a set. Use only MILWAUKEE blades.

1. Push the trigger to close the blades slightly. The retaining rings must be exposed.

2. Remove the battery pack and pull the slide switch in position lock.

3. 

4. Use a wrench or pliers to remove the blade nuts and remove the blade bolt.

5. Remove the retaining ring and pull out the pin from one of the blades.

6. NOTE: Take notice of the blade orientation so the new blades can be installed the same way. The blades should be oriented so the flat sides contact and the bevels face away from each other, like a pair of scissors.

7. Carefully remove the blade.

8. Install the new blade in the same orientation.

9. Slide the pin through the blade and bracket. Replace the retaining ring.

10. Repeat steps 2 to 6 for the other blade.

11. Insert the blade bolt.

12. Thread the blade nut onto the blade bolt and tighten to 17 Nm10. Back it off between 1/4 and 1/2 turn

Check that the cutting tools can move freely.
To avoid injury and damage, never immerse the tool, removable battery or charger in liquid or allow liquid to penetrate them.
The ventilation slots of the machine must be kept clear at all times.
The device contains hydraulic fluid. Hydraulic fluids pose a hazard to groundwater. Uncontrolled draining or improper disposal is punishable by law.
The device should be serviced every six to twelve months, depending on usage.
You can find out more about service intervals via the ONE-KEY app.
Service and repair work may only be carried out by authorised specialist workshops.
Use only Milwaukee accessories and Milwaukee spare parts. Should components need to be replaced which have not been described, please contact one of our Milwaukee service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered. Please state the Article No. as well as the machine type printed on the label and order the drawing at your local service agents or directly at: Techtronic Industries GmbH, Max-Eyth-Straße 10, 71364 Winnenden, Germany.

ONE-KEY™

To learn more about the ONE-KEY functionality of this tool, please refer to the Quick Start guide included with this product or go to http://www.milwaukeetool.com/one-key
To download the ONE-KEY app, visit the App Store or Google Play from your smart device.
We considered the result to be within our minimum acceptable performance level according to EN 301489-1/ EN 301489-17. And we will give the operation guidance to the customer in user manual.

BATTERIES

Temperatures in excess of 50°C (122°F) reduce the performance of the battery pack. Avoid extended exposure to heat or sunshine (risk of overheating).
The contacts of chargers and battery packs must be kept clean.
For an optimum life-time, the battery packs have to be fully charged, after use. Battery packs which have not been used for some time should be recharged before use.
To obtain the longest possible battery life remove the battery pack from the charger once it is fully charged.
For battery pack storage longer than 30 days:, Store the battery pack where the temperature is below 27°C and away from moisture, Store the battery packs in a 30% – 50% charged condition, Every six months of storage, charge the pack as normal.
Do not dispose of used battery packs in the household refuse or by burning them. Milwaukee Distributors offer to retrieve old batteries to protect our environment.
Do not store the battery pack together with metal objects (short circuit risk).
TRANSPORTING LITHIUM BATTERIES
Lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
Transportation of those batteries has to be done in accordance with local, national and international provisions and regulations.
The user can transport the batteries by road without further requirements.
Commercial transport of Lithium-Ion batteries by third parties is subject to Dangerous Goods regulations. Transport preparation and transport are exclusively to be carried out by appropriately trained persons and the process has to be accompanied by corresponding experts.
When transporting batteries:
Ensure that battery contact terminals are protected and insulated to prevent short circuit. Ensure that battery pack is secured against movement within packaging. Do not transport batteries that are cracked or leak. Check with forwarding company for further advice

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that the product described under “Technical Data” fulfills all the relevant provisions of the directives
2011/65/EU RoHS
2006/42/EC
2014/53/ EU
and the following harmonized standards have been used.
EN 62841-1:2015
EN 62479:2010
EN 55014-1:2006+A1:2009+A2:2011
EN 55014-2:2015
EN 301 489-1 V2.1.1 (2017-02)
EN 301 489-17 V3.1.1 (2017-02)
EN 300 328 V2.1.1 (2016-11)
EN 50581:2012
**** Winnenden, 2018-08-07

Oliver Lerch / VP Product Management EMEA

Alexander Krug / Managing Director
Authorized to compile the technical file
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany

SYMBOLS

| Please read the instructions carefully before starting the machine.
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| Always wear goggles when using the machine.
**| Always wear goggles when using the machine.
| This device contains a button-type/coin cell lithium battery.
| Danger of electric shock
| CAUTION! WARNING! DANGER!
| Remove the battery pack before starting any work on the appliance.
| Set the main switch to zero when changing the battery.
| Keep hands away from cutting tools and other moving parts. Fingers may get caught in the cutting mechanism and be amputated or injured.
| Accessory – Not included in standard equipment, available as an accessory.
| Do not dispose electric tools, batteries/rechargeable batteries together with household waste material. Electric tools and batteries that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. Check with your local authority or retailer for recycling advice and collection point.
V| Volts
**| Direct Current
| European Conformity Mark
| Ukraine Conformity Mark
| EurAsian Conformity Mark

Nothing but HEAVY DUTY®

Documents / Resources

| milwaukee M18 HCC75R Underground Cable Cutter [pdf] Instructions
M18 HCC75R, Underground Cable Cutter, Cable Cutter, Underground Cutter, Cutter
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References

• Track Tools with ONE-KEY™: Free Inventory App by Milwaukee®
• Track Tools with ONE-KEY™: Free Inventory App by Milwaukee®

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