STANLEY 76002 ProSet XT1 Hydro-Pneumatic Power Tool Instruction Manual

INSTRUCTION
MANUAL Hydro-Pneumatic Power Tool

ProSet® XT1 Blind Rivet Tool – 76001
ProSet® XT2 Blind Rivet Tool – 76002
Hydro-Pneumatic Power Tool

© 2017 Stanley Black & Decker, Inc.All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY  Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of trademarks.

This instruction manual must be read by any person installing or operating this tool with particular attention to the following safety rules.
Always wear impact-resistant eye protection during the operation of the tool. The grade of protection required should be assessed for each use.
Use hearing protection in accordance with employees’ instructions and as required by occupational health and safety regulations.
Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and abrasions, and heat. Wear suitable gloves to protect your hands.

SAFETY DEFINITIONS

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage.

Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using power tools, basic safety precautions must always be followed to reduce the risk of personal injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

GENERAL SAFETY RULES

• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.
• Only qualified and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modifications can reduce the effectiveness of safety measures and increase the risks to the operator. Any modification to the tool undertaken by the customer will be the customer’s entire responsibility and void any applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

1.2 PROJECTILE HAZARDS

• Disconnect the air supply from the tool before performing any maintenance, attempting to adjust, fit or remove a nose assembly or accessories.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high velocity projectiles.
• Always wear impact-resistant eye protection during the operation of the tool. The grade of protection required should be assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the workpiece is securely fixed.
• Check that the means of protection from the ejection of the fastener and/or mandrel is in place and is operative.
• DO NOT use the tool without a mandrel collector installed.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
• DO NOT operate a tool that is directed towards any person(s).

1.3 OPERATING HAZARDS

• Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and abrasions and heat. Wear suitable gloves to protect your hands.
• Operators and maintenance personnel shall be physically able to handle the bulk, weight, and power of the tool.
• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
• Keep tool handles dry, clean, and free from oil and grease.
• Maintain a balanced body position and secure footing when operating the tool.
• Release the start-and-stop device in the case of an interruption of the air supply.
• Use only lubricants recommended by the manufacturer.
• contact with hydraulic fluid should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.
• Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool.
• If the tool is fixed to a suspension device, make sure that the fixation is secure.
• Beware of the risk of crushing or pinching if nose equipment is not fitted.
• DO NOT operate the tool with the nose casing removed.
• Adequate clearance is required for the tool operator’s hands before proceeding.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
• DO NOT abuse the tool by dropping or using it as a hammer.
• Care should be taken to ensure that spent mandrels do not create a hazard.
• The mandrel collector must be emptied when approximately half full.

1.4 REPETITIVE MOTIONS HAZARDS

• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.
• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and avoiding awkward or off-balance postures. The operator should change posture during extended tasks; this can help avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations, or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health professional.

1.5 ACCESSORY HAZARDS

• Disconnect the tool from the air supply before fitting or removing the nose assembly or accessory.
• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do not use other types or sizes of accessories or consumables.

1.6 WORKPLACE HAZARDS

• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the airline or hydraulic hose.
• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.
• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power.
• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
•  Care should be taken to ensure that spent mandrels do not create a hazard.

1.7 NOISE HAZARDS

• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears).  Therefore, risk assessment and the implementation of appropriate controls for these hazards are essential.
• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from “ringing”.
• Use hearing protection in accordance with the employer’s instructions and as required by occupational health and safety regulations.
• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the noise level.
• Ensure that the silencer within the mandrel collector is in place and in good working order when the tool is being operated.

1.8 VIBRATION HAZARDS

• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
• Wear warm clothing when working in cold conditions and keep your hands warm and dry.
• If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the tool, tell your employer and consult a physician.
• Where possible support the weight of the tool in a stand, tensioner or balancer because a lighter grip can then be used to support the tool.

1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS

• The operating supply air must not exceed 7 bar (100 PSI).
• Air under pressure can cause severe injury.
• Never leave the operating tool unattended. Disconnect air hose when tool is not in use, before changing accessories or when making repairs.
• DO NOT let air exhaust open on the mandrel collector face in the direction of the operator or other persons. Never direct air at yourself or anyone else.
• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on hoses. A sharp impact may cause internal damage and lead to premature hose failure.
• Cold air shall be directed away from hands.
• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whip check safety cables shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.
• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.

STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

SPECIFICATIONS

The ProSet® XT1 & XT2 are hydro-pneumatic tools designed to place Stanley Engineered Fastening blind rivets at high speed The tools feature a vacuum system for rivet retention and trouble-free collection of the spent mandrels regardless of tool orientation.
When coupled to the relevant nose equipment the ProSet®XT1 & XT2 can be used to place blind rivets in the range of Ø 2.4mm to Ø 4.8mm. Refer to the table on page 9 for  a list of all rivets that can be placed. The safety warnings on pages 5 & 6 must be followed at all times.
DO NOT use under wet conditions or in the presence of flammable liquids or gases.

2.1. TOOL SPECIFICATIONS

| XT1| XT2
---|---|---
Pull-Force: @ 5.5 bar| 6.5 kN| 1461 lbf| 8.9 kN| 2001 lbf
Air Supply Pressure: Min. to Max.| 5.0 – 7.0 bar| 72.5 – 101.5 lbf/in2| 5.0 – 7.0 bar| 72.5 – 101.5 lbf/in2
Oil Pressure: Pull @ 5.5 bar| 160 bar| 2320 lbf/in2| 210 bar| 3045 lbf/in2
Stroke: Minimum Piston Stroke| 17.8 mm| 0.7 in.| 19.8 mm| 0.79 in.
Weight: Incl. nose equipment| 1.23 kg| 2.58 lb| 1.32 kg| 2.78 lb
Weight: without nose equipment| 1.11 kg| 2.36 lb| 1.17 kg| 2.54 lb
Free Air Volume: @ 5.5 bar| 1.5 ltr| 91.5 in3| 2.5 ltr| 134.2 in3
Cycle Time: Approximate| 0.4 seconds| 0.6 seconds
Noise values are determined according to noise test codes ISO 15744 and ISO 3744.| XT1| XT2
---|---|---
A-weighted sound power level dB(A), LWA| Uncertainty noise: KWA = 3.0 dB(A)| 89.9 dB(A)| 89.5 dB(A)
A-weighted emission sound pressure level at the work station dB(A), LpA| Uncertainty noise: kpA = 3.0 dB(A)| 78.9 dB(A)| 78.5 dB(A)
C-weighted peak emission sound pressure level dB(C), LpC, peak| Uncertainty noise: kpC = 3.0 dB(C)| 80.4 dB(C)| 78.9 dB(A)
Vibration values were  determined according to vibration test codes ISO 20643 and ISO 5349.| XT1| XT2
---|---|---
Vibration emission level, ahd:| 0.84 m/s2| 0.74 m/s2
Uncertainty vibration: k| 0.42 m/s2| 0.37 m/s2
Declared vibration emission values in accordance with EN 12096

2.2 PLACING SPECIFICATIONS

Rivet Type| 2,4 [3/32 “ ]| 3,2 [1/8 “ ]| 4,0 [5/32 “ ]| 4,3| 4,8 [3/16 “ ]| 5,0| 6,0| 7,0
---|---|---|---|---|---|---|---|---
Open End| 1| | | | 2| | |
Closed-End| 1| | | | 2| | |
HR| | | 2| | 2| | |
SSD SSHR| | ●  (1)| 2(1)| | | | |
Multi-Grip| | | | | 2| | |
TL| | | | | 2| | |
Pull-Thru| | | | | | | |
T-Rivet (Emhart)| | | | | 2(1)| | |
Self-Plugger| | | | | 2| | |
Ultra-Grip (UG) (NPR)| | | | | 2| | |
Avex®| | | | | 2| | |
Stavex®| | | 2| | 2| | |
Avinox®| | | 2| | 2| | |
Avibulb®| | | 2| | 2| | |
LSR/Bulbex®| | | | | 2| | |
T-Lok®| | | | 2| 2| | |
Avdel® SR| | | | | 2| | |
Interlock®| | | | | 2| | |
Monobolt®| | | | | 2(1)| | |
Avseal® (STD)| | | 2(1)(2)| | | 2(1)(2)| 2(1)(2)| 2(1)(2)
Q Rivet| | 2| 2| | 2| | |
Klamp-Tite BAPK®| | | | | 2| | |
Klamp-Tite BAPKTR®| | | | | 2(1)| | |
VGrip| | | | | 2| | |

Is applicable for both XT1 and XT2 tool
1 Is only applicable for the XT1 tool
2 Is only applicable for the XT2 tool

1. Non-standard nose piece required
2. Non-standard nose equipment is required.

For a full list of compatible nose equipment for each rivet type, together with assembly and maintenance instructions, please refer to the ProSet Nose Equipment Manual 07900-09412

2.3 THE PACKAGE CONTENTS

• 1 ProSet® XT1 or XT2 blind rivet tool.

• 1 set Standard Nose Equipment & Nosepieces:
  XT1: 2.4 [3/32“], 3.2mm [1/8“] and 4.0m [5/32“] XT2: 3.2mm [1/8“], 4.0m [5/32“] 4.8mm [3/16“]

• 1 Printed Instruction Manual – region dependent.

2.4 MAIN COMPONENTS LIST
Refer to figure 1 & 2 and the table below.

1

| TRM00360| Standard nose equipment XT1 tool|

1

TRM00361| Standard nose equipment XT2 tool
2| TP144-171| Suspension hook| 1
3| TRM00227| Mandrel collector| 1
4| 07001-00405| Oil plug| 1
5| 07003-00194| Seal| 1
6| 76003-02008| Trigger| 1
7| TRM00221| On/Off valve| 1

2.5 STANDARD NOSE EQUIPMENT
Refer to figure 2 and the table below.

Item| XT1 tool Part Number| XT2 tool Part Number| Description| Qty
---|---|---|---|---

1a

| PRN314| –| Nose Piece – 2.4mm [3/32 “ ]|

1

–| PRN614| Nose Piece – 4.8 mm [3/16 “ ] (fitted on XT2)
1b| PRN414| PRN414| Nose Piece – 3.2 mm [1/8 “ ] (fitted on XT1)| 1
1c| PRN514| PRN514| Nose Piece – 4.0 mm [5/32 “ ]| 1
1d| TP144-111| TP144-048| Nose housing| 1
1e| TP144-091| TP144-091| O-ring| 1
1f| DPN239-006| DPN275-001| Jaw guide| 1
1g| PRG402-8A| 71210-15001| Jaws| 1 Set
1h| TP144-117| TP144-050| Jaw pusher| 1
1i| TP144-118| TP144-088| Urethane washer| 1
1j| TP144-119| TP144-081| Jaw pusher spring| 1
1k| TP144-120| TP144-052| Mandrel guide| 1
1l| TRM00167| TRM00165| Pulling head| 1
1m| TP144-113| TP144-051| Jaw guide lock| 1
1n| TP144-114| TP144-080| Jaw guide lock spring| 1
1o| DPN900-004| DPN900-002| O-ring| 1
1p| TRM00238| TRM00239| Nose Housing Nut| 1

For additional nose equipment please refer to the ProSet® Nose Equipment Manual 07900-09412 or visit www.stanleyengineeredfastening.com/resource- center/document-library
For a full list of tool accessories, please refer to the ProSet Accessories Manual 07900-09413.

TOOL SET UP

IMPORTANT – READ THE SAFETY WARNINGS ON PAGES 5 & 6 CAREFULLY BEFORE PUTTING THEM INTO SERVICE.
IMPORTANT – THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE ASSEMBLY.

3.1 NOSE EQUIPMENT (REF. FIG. 2)
Item numbers in bold refer to the components in figures 1 & 2 and the tables on page 8.
The XT1 tool will be supplied pre-assembled with the nose piece for 3.2 mm [1/8“] rivets and nose pieces for 2.4 [3/32“] and 4.0mm [5/32] rivets are supplied separately.
The XT2 tool will be supplied pre-assembled with a nose piece for 4.8 mm [3/16“] rivets and nose pieces for 3.2 [1/8“] and 4.0 [5/32“] rivets are supplied separately.

Mounting the nose piece

• The air supply must be disconnected.
• Select the correct nose piece for the rivet to be installed.
• Remove the nose housing nut (1p) and nose housing (1d), including nose piece (1a, b or c), and o-ring (1e) from the tool.
• Remove the nose piece (1a,b,or c) from the nose casing (1d)
• Select the relevant size nose piece and assemble in reverse order.

Removing complete nose equipment.

• The air supply must be disconnected.
• Remove the nose housing nut (1p) and nose housing (1d), including nose piece (1a, b or c), and o-ring (1e) from the tool.
• Pull back the jaw guide lock (1m) against the spring (1n) and then remove the jaw guide (1f).
• Remove the jaws (1g) from the jaw guide (1f).
• Remove jaw pusher (1h), urethane washer (1i), and Jaw pusher spring (1j), from the pulling head (1l).

Mounting the complete nose equipment

• The air supply must be disconnected
• Any worn or damaged part should be replaced.
• Clean and check wear on jaws (1g).
• Ensure that the jaw pusher (1h) or the jaw pusher spring (1j) are not distorted.
• Lightly coat jaws (1g) with moly lithium grease.
• Drop Jaws (1g) into the jaw guide (1f).
• Insert jaw pusher (1h) and urethane washer (1i) into the pulling head (1l).
• Pull back the jaw guide lock (1m) and screw the jaw guide (1f) fully on to the pulling head (1l).
• Release the jaw guide lock (1m) and then partially unscrew the jaw guide (1f) until the jaw guide lock (1m) tooth clicks into the next slot on the jaw guide (1f).
• Place nose casing (1d) over the jaw guide (1f) and tighten fully onto the tool.

Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose assembly and nose tips as they will need regular replacement.

3.2 AIR SUPPLY (Ref. fig. 3.)
Components
A. Stop cock (used during maintenance of filter/regular or lubricated units)
B. Pressure regulator and filter (daily drain)
C. Main supply drain point
D. Take off point from the main supply

• All tools are operated with compressed air at a minimum pressure of 5.0 bar.
• Pressure regulators and automatic oiling/filtering systems are to be used on the main air supply within 3 meters of the tool (see fig. 3).
• Air supply hoses will have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest.
• Air hoses must be oil resistant, have an abrasion-resistant exterior and be armoured where operating conditions may result in hoses being damaged.
• All air hoses MUST have a minimum bore diameter of 6.4 millimeters.
• Check for air leaks. If damaged, hoses and couplings must be replaced by new items.
• If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the tool.

3.3 PRINCIPLE OF OPERATION
CAUTION – CORRECT SUPPLY PRESSURE IS IMPORTANT FOR THE PROPER FUNCTION OF THE INSTALLATION TOOL. PERSONAL INJURY OR DAMAGE  TO EQUIPMENT MAY OCCUR WITHOUT CORRECT PRESSURES.
THE SUPPLY PRESSURE MUST NOT EXCEED THAT LISTED IN THE PLACING TOOL SPECIFICATION

Item numbers in bold refer to the components in figures 1 & 2 and the tables on page 10.
When the pneumatic hose is connected to the placing tool, the pull and return cycles of the tool are controlled by depressing and releasing the trigger (6) located in the handle.

• The air supply must be disconnected.
• Connect the appropriate nose equipment as described on page 9.
• Connect the pneumatic hose to the air on/off valve (7).
• Connect the pneumatic hose mains air supply.
• Switch on the main supply to the tool by sliding the air on/off valve (7) to the up position.
• Air is now supplied to the tool and the vacuum system is in operation.
• Pull and release the trigger (6) a few times to the full stroke of the tool to check operation. Observe the action of the tool. Check for fluid and/or air leaks.

4. OPERATION PROCEDURE

4.1 TOOL OPERATION (REF. FIG. 1, 4, 5, 6)
Installing a blind rivet

• Ensure that the mandrel collector (3) is fitted.
• Insert rivet mandrel into the nose piece (1a, b or c). The vacuum system will retain the rivet in the nose piece.
• Position the tool.
• Ensure nose equipment is at a right angle (90°) to the workpiece.
• Pull and hold the trigger (6) until the rivet is fully set in the application.
• When the rivet has been set completely, release the trigger (6). The tool will return to its initial position automatically. The mandrel is automatically dropped into the  mandrel collector (3) by the vacuum system.
• Mandrel collector must be emptied before it is half full.

CAUTION –DO NOT FORCE THE INSERTION OF A RIVET MANDREL OR RIVET BODY. THIS WILL CAUSE DAMAGE TO THE TOOL AND/OR APPLICATION.
4.2 EMPTYING THE MANDREL COLLECTOR. (REF. FIG. 1)

CAUTION – DO NOT USE THE TOOL WHEN THE MANDREL COLLECTOR IS REMOVED

• The tool is fitted with a quick connect/release mandrel collector (3).
• A 60˚ rotation removes or replaces the mandrel collector.
• Removing the mandrel collector (3) from the tool automatically turns OFF the vacuum rivet retention and mandrel extraction system.
• Refitting the mandrel collector turns the vacuum system ON.

SERVICING THE TOOL

5.1 MAINTENANCE FREQUENCY

Regular servicing must be carried out by trained personnel and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner.
DISCONNECT AIR SUPPLY
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts.

5.2 NOSE EQUIPMENT
Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal components of the nose assembly and nose pieces, they need regular replacement.

• Disconnect the air supply
• Remove the complete nose assembly using the procedure described in section 3.1.
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (1g).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (1g) and taper bore of jaw guide (1f).
• Assemble according to fitting instructions in section 3.2.

5.3 DAILY SERVICING

• Before use, check the tool, hose, and couplings for air leaks and oil leaks. If damaged, remove the tool from service and replace affected items with new parts.
• If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the tool. If there is a filter, drain it.
• Check that the nose equipment (1) is correct for the rivet to be placed and that it is fitted properly.
• Check that the stroke of the tool meets the minimum specification (ref. 2.1).
• The mandrel collector (3) must be fitted to the tool.
• Check that the air chamber is fully tightened onto the tool body.

5.4 WEEKLY SERVICING

• Check the tool, hose, and couplings for air leaks and oil leaks. If damaged, remove the tool from service and replace affected items with new parts.
  For full servicing, troubleshooting, and maintenance instructions please refer to the Service Manual Nr. 07900-09408 for the XT1 and 07900-09409 for the XT2.
  For Safety Data relating to the grease and oil used in this tool please refer to the Service Manual Nr. 07900-09408 for the XT1 and 07900-09409 for the XT2.

5.5 PROTECTING THE ENVIRONMENT
Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste facility or site so as not to expose personnel and the environment to hazards.

EC DECLARATION OF CONFORMITY

We, NIPPON POP Rivets, Noyori-Cho aza Hosoda, Toyohashi, Aichi, 441-8540 JAPAN, declare under our sole responsibility that the product:

Description:| ProSet® XT1 and ProSet® XT2 Hydro-Pneumatic tools for Blind Rivets
---|---
Model:| POP-Avdel® / 76001 and POP-Avdel® / 76002

to which this declaration relates is in conformity with the following designated standards:

Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance with the following Directive: 2006/42/EC The Machinery Directive (Statutory  Instruments 2008 No 1597 – The Supply of Machinery (Safety) Regulations refers).
The undersigned makes this declaration on behalf of STANLEY Engineered Fastening

Daisuke Mori
Director – NPR Engineering
Nippon POP Rivets, Noyori-cho aza hosoda Toyohashi Aichi, 441-8540 JAPAN

The undersigned is responsible for the compilation of the technical file for products sold in the European Union and makes this declaration on behalf of Stanley Engineered Fastening.
Matthias Appel
Team Leader Technical Documentation
Stanley Engineered Fastening, Tucker GmbH, Max-Eyth-Str.1, 35394 Gießen, Germany

This machinery is in conformity with
Machinery Directive 2006/42/EC

UK DECLARATION OF CONFORMITY

We, NIPPON POP Rivets, Noyori-cho aza hosoda, Toyohashi, Aichi, 441-8540, declare under our sole responsibility that the product:

Description:| ProSet® XT1 and ProSet® XT2 Hydro-Pneumatic tools for Blind Rivets
---|---
Model:| POP-Avdel® / 76001 and POP-Avdel® / 76002

to which this declaration relates is in conformity with the following designated standards:

Technical documentation is compiled in accordance with the Supply of Machinery (Safety) Regulations 2008, S.I. 2008/1597 (as amended).
The undersigned makes this declaration on behalf of STANLEY Engineered Fastening

Daisuke Mori
Director – NPR Engineering
Nippon POP Rivets, Noyori-cho aza hosoda Toyohashi Aichi, 441-8540 JAPAN

The undersigned is responsible for the compilation of the technical file for products sold in the United Kingdom and makes this declaration on behalf of Stanley Engineered Fastening.
A. K. Seewraj
Director of Engineering, UK
Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire,
SG6 1JY UNITED KINGDOM

This machinery is in conformity with
Supply of Machinery (Safety) Regulations 2008,
S.I. 2008/1597 (as amended)

PROTECT YOUR INVESTMENT!

8.1 POP®AVDEL® BLIND RIVET TOOL WARRANTY
STANLEY Engineered Fastening warrants that all power tools have been carefully manufactured and that they will be free from defects in material and workmanship under normal use and service for a period of one (1) year.
This warranty applies to the first-time purchaser of the tool for original use only.

Exclusions:
Normal wear and tear.
Periodic maintenance, repair, and replacement parts due to normal wear and tear are excluded from coverage.

Abuse & Misuse.
Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as physical damage are excluded from coverage.

Unauthorized Service or Modification.
Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modification in any way by anyone other than STANLEY Engineered Fastening or its authorized service centers, are excluded from coverage.

All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for purpose are hereby excluded.
Should this tool fail to meet the warranty, promptly return the tool to our factory-authorized service center location nearest you. For a list of POP®Avdel® Authorized Service  Centres in the US or Canada, contact us at our toll-free number (877)364 2781.
Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to find your nearest STANLEY Engineered Fastening location.

STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective due to faulty material or workmanship, and return the tool prepaid. This represents our sole obligation under this warranty.
In no event shall STANLEY Engineered Fastening be liable for any consequential or special damages arising out of the purchase or use of this tool.

8.2 REGISTER YOUR BLIND RIVET TOOL ONLINE.
To register your warranty online, visit us at http://www.stanleyengineeredfastening.com/popavdel-powertools/warranty-card.
Thank you for choosing a STANLEY Engineered Fastening’s POP®Avdel® Brand tool.

STANLEY Engineered Fastening
STANLEY House, Works Road
Letchworth Garden City
Hertfordshire, United Kingdom
SG6 1JY
Tel: +44 1582 900 000
Fax: +44 1582 900 001 Holding your world together®
Find your closest STANLEY Engineered Fastening location on
www.stanleyengineeredfastening.com/contact
For an authorized distributor nearby please check
www.stanleyengineeredfastening.com/econtact/distributors

Stanley Engineered Fastening — a division of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions. Our industry- leading brands, Avdel ® , Integra™, Nelson®, Optia™, POP ® , Stanley ® Assembly Technologies, and Tucker ® , elevate what our customers create. Backed by a team of passionate and responsive problem-solvers, we empower engineers who are changing the world.

©2020 Stanley Engineered Fastening. All Rights Reserved.
stanleyengineeredfastening.com

Documents / Resources

| STANLEY 76002 ProSet XT1 Hydro-Pneumatic Power Tool [pdf] Instruction Manual
76002 ProSet XT1 Hydro-Pneumatic Power Tool, 76002, ProSet XT1, Hydro- Pneumatic Power Tool
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References

• STANLEY® Engineered Fastening | Precision Fastening and Assembly Solutions
• Global Leader in Fastening Technology | STANLEY® Engineered Fastening
• Contact Us | STANLEY® Engineered Fastening
• Find A Fastener Distributor | STANLEY® Engineered Fastening
• Warranty Registration Form for POP® Avdel® STANLEY Asssemblie Technologies Tools | STANLEY® Engineered Fastening

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