STANLEY XGRIP N09QI Hydro Pneumatic Powered Blind Rivet Nut Tool Instruction Manual

STANLEY XGRIP N09QI Hydro Pneumatic Powered Blind Rivet Nut Tool

Product Information

The XGRIP N09QI is a hydro-pneumatic tool used for riveting. It operates on compressed air and comes with a service kit (S-1008000). The tool has a stroke force adjustment and a manometer to indicate the pressure. The tool is made up of several parts, including mandrels, anvils, joint sleeve, front nozzle, O-rings,  and hydraulic piston.

Product Usage Instructions

Before using the XGRIP N09QI tool, make sure it is disconnected from the compressed air. All threads on the tool are clockwise. When assembling or disassembling the tool, it should be gripped in a stand (see chapter 8) unless otherwise stated. Before assembling the tool, wash all disassembled parts in a degreasing solution and insufflate with compressed air. While assembling, lubricate the sealing (O-rings, pneumatic seals) and related opposite surfaces with oil MOGUL LV 2-3 unless stated otherwise.

When using the tool, put a rivet on pos. 1 and press towards the riveting tool. The rivet will screw on, and the motor will turn right, outlet of CA through the outlets in pos. 23. The action is ready when the rivet is completely screwed on. Then, press pos. 70, and the rivet is riveted in. The rivet is deformed, and the movement ends when the set stroke force is reached.

To disassemble a rivet, press with hand pos. 23, and the rivet screws out. Motor turns left, outlet CA through the outlets in pos. 23. Release pos. 23, screwing out stops. Pos. 23 gets back to the initial position, motor turns off, air does not leak. Turn with stroke force adjustment according to arrow direction +/-.

The tool has a manometer that indicates the pressure. The indicator of the manometer moves when a rivet is put on pos. 1 and pressed towards the riveting tool. The motor turns right, outlet of CA through the outlets in pos. 23, and when the rivet is completely screwed on, the motor turns off.

The XGRIP N09QI tool comes with a service kit (S-1008000) and a list of spare parts. Refer to the assembly drawing and informative list of spare parts when replacing or repairing any part of the tool.

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The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product.
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Abbreviations

CA – Compressed air
MP – Special tool (assembly jig)

General instructions

1. 1. Riveting tool is always deconnected from the compressed air, unless otherwise stated.
   2. All threads are clockwise.
   3. Riveting tool is gripped in a stand (see chapter 8) while assembling and disassembling, unless otherwise stated.
   4. Before assembling, wash the disassembled parts in degreasing solution and insufflate with compressed air, wipe with a cloth without hairs.
   5. While assembling, lubricate the sealing (O-rings, pneumatic seals) and related opposite surfaces with oil MOGUL LV 2-3, unless stated otherwise.

Service kit

The part number for service kit is: S-1008000

Proper function of riveting tool

Connect the riveting tool to CA, if the tool is equiped with main valve, turn it on. Pos. 70 is on the front extreme position, not pressed| CA does not leak, motor does not rotate
Put a rivet on pos. 1 and press towards the riveting tool, the rivet screws on| Motor turns right, outlet of CA through the outlets in pos. 23
The action is ready when the rivet is completely screwed on| Motor turns off, front of the rivet touches front of the pos. 2. CA does not leak
Press with hand pos. 23, the rivet screws out| Motor turns left, outlet CA through the outlets in pos. 23
Release pos. 23, screwing out stops| Pos. 23 gets back to the initial position, motor turns off, air does not leak
Turn with stroke force adjustement according to arrow direction +/-. Further instructions are in the Operations manual| The indicator of the manometer moves
Put a rivet on pos. 1 and press towards the riveting tool, the rivet screws on| Motor turns right, outlet of CA through the outlets in pos. 23, when the rivet is completely screwed on the motor turns off
Press pos. 70, the rivet is riveted in| The rivet is deformed, the movement ends when the set stroke force is reached
Stop pressing pos. 70, the rivet completely screws out| CA outlets from the space pos. B40, pos. 1 gets back, the motor turns, outlet of CA through the outlets ins pos. 23, in the end motor stops itself, CA does not leak

Assembly drawing of riveting tool

Instructions for assembling and disassembling – steps 1-11:

• Step 1
  Disassembly:
  Loosen and screw out pos. 59 (2x) with using tommy bar 10, loosen and screw out pos. B60 with using screwdriver and put pos. 77 out.
  Put pos. B40 with pos. B67 out off pos. 57 (2x), put pos. B67 out off pos. B40.

Assembly:
Put pos. B67 into pos. B40 and this complete put on pos. 57 (2x), screw on pos. 59 (2x) and tighten. Attach the MP50 to the bottom of the B67, press pos. 70, pos. B67 moves “down“, release pos. 70 and push to MP50. Pos. B67 must slide slightly. Put pos. 77 to recessing on the lower part pos. B67, screw pos. B60 into pos. B40. Pos. 59 (2x) secure with paint.

• Step 2
  Disassembly:
  Put pos. B26 with pos. 43 out of pos. B25 and pos. 57 (2x), put pos. 43 out of pos. B26. Then pour out the hydraulic oil from the riveting tool to the suitable container.

Assembly:
Pour hydraulic oil into pos. B9 (we recommended hydraulic oil HYSPIN AWHM 32 CASTROL or hydraulic oils grade HLP ISO VG 32), oil level up to 2. sealing (pos. B25-2) into pos. B25. Put pos. B26 on pos. 57 (2x) and into pos. B25. Then press and release pos. B26 toward pos. B9 cca 30 mm and wait until air bubbles stop leaking from the hydraulic system. After filling oil into hydraulic system of riveting tool (oil level up to 2. sealing (pos. B25-2) into pos. B25) press and release pos. B26 toward pos. B9, release pos. B26 and wait until air bubbles stop leaking from the hydraulic system (repeat this Step if necessary). Filling oil into hydraulic system of riveting tool. External surface pos. B26 lubricate with silicon paste LUKOSAN, put pos. B26 on and screw MP54 on pos. 57 to the stop position. Screw pos. 11 (ev. pos. 11 with pos. 10) out of pos. B9 with using socket-screw key no.3. Surplus oil leaks from pos. B9, screw pos. 11 with pos. 10 back to pos. B9 and tighten with using socket-screw key no.3. Take off MP54..

• Step 3
  Disassembly:
  Loosen and screw out pos. 57 (2x) with using nut and contranut on thread M6. Remove nut and contranut and screw pos. 57 (2x) to pos. B25 (thread M6). Pull both pos. 57 and pos. B25, put pos. 24 out.

Assembly:
Put pos. 24 into pos. B9 groove to each other, put pos. B25 and screw pos. 57 (2x) on and tighten with using MP51.

• Step 4
  Disassembly:
  Screw pos. 2 and pos. 1 out. Screw pos. 5 out of pos. B9 with using wrench 24 and put pos. 6 out with using MP32.

Assembly:
Put pos. 6 on pos. 5, screw pos. 5 to pos. B9 and tighten with using wrench 24. Screw pos. 1 on pos. 6 to the stop and move back a slight amount, so that hexagon pos. 1 and pos. 3 match. Put pos. 2 on pos. 1 and pos. 3, so that hexagon socket pos. 2 match with hexagon pos. 1 and pos. 3, screw on to pos. 5. Tighten the backnut in pos. 2 to the front of pos. 5.

• Step 5
  Disassembly:
  Screw pos. B18 out of pos. B9 with using hook spanner 30-32 (MP28). Be carefull, pos. B18 is under spring pressure pos. 19 and pos. 20. Gradually slide pos. 19, pos.20, pos. 21, pos. 22, pos. 23 out and put pos. 17 out with using MP32.

Assembly:
Put pos. 17 onto pos. B18, gradually put pos. B23, pos. 22, pos. 21, pos. 20 and pos. 19 into pos. B18. Screw this complete into pos. B9 and tighten with using hook spanner 30-32 (MP28). During assembly it is necessary to overcome the force of the springs pos. 19 and pos. 20.

• Step 6
  Disassembly: Put out pos. B16.

Assembly:
Put on pos. B16 and move around a slight amount so that hexagon pos. B16 and pos. 8 match, then move pos. B16 to the stop. Turn pos. 3 to check if the installation was successful, rotation in pos. B16 must be obvious and audible.

• Step 7
  Disassembly:
  Put wrenches 12 (2x) on pos. 3 and pos. 4, loosen and screw out pos. 3, put hex key on pos. 8 from the inside and screw out pos. 4.

Assembly:
Screw pos. 4 on pos. 8 (recess in direction to pos. B14) so that the lenght between pos. 4 and pos. B14 is 1 mm (see the detail). Put several drops of glue LOCTITE 243 on thread of pos. 8, screw on pos. 3, put wrenches 12 (2x) on pos. 3 and pos. 4 and properly tighten towards pos. 4.

• Step 8
  Disassembly:
  Put pos. 8. out of pos. B14.

Assembly:
Put pos. 8 into pos. B14.

• Step 9
  Disassembly:
  Put pos. 7 out of pos. B14 with using MP32. Put pos. B14 out of pos. B9.
  Be careful and do not damage the sealing in pos. B9!

Assembly:
Screw MP52 into pos. B9. Lubricate external surface of pos. B14, inner surface of pos. B9 and related sealing of pos. B14 and pos. B9 with silicon paste LUKOSAN, secure pos. B14-3 in the pos. B14 with O ring 32/3 (see the picture, marked OK), than insert pos. B14 to the pos. B9 to the stop, pos. B14 must slide in pos. B9. Screw MP52 out of pos. B9. Put pos. 7 on pos. B14.
O ring 32/3 will loosen while inserting pos. B14 to pos. B9, it is not a part of the riveting tool!.

• Step 10
  Disassembly:
  Place a pin cca 2,8 mm in diametre to the pos. 68 and knock out with a hammer from pos. B9, put out pos. 70 and pos. 69.

Assembly:
Put pos. 69 to pos. 70 and this complete put into pos. B9, put on pos. 68 and beat in with hammer and a pin cca 2,8 mm in diametre so that the pos. 68 is placed symmetrically in pos. B9 and secure both ends of pos. 68 with paint.

• Step 11
  Oil filling after assembling the tool:
  Connect the tool to the source of CA! Press and release the trigger several times.
  Disconnect the tool from the source of CA! Unscrew pos. 11 with socket-screw key no.3. Fill hydraulic oil (from the supplied bottle with hydraulic oil) into MP53, take extra care to avoid air sucking, air must not be present in the hydraulic oil. Screw the MP53 tool into pos. B9 and inject the hydraulic oil into the tool. When the moving part of MP53 tool is released, the redundant oil is returned back to the MP53 tool. Unscrew MP53, screw pos. 11 with pos. 10 back to pos. B9 and tighten with using socket-screw key no.3.

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