STANLEY 71504 Module for Blind Rivets Hydro Pneumatic Power Module Instruction Manual

STANLEY 71504 Module for Blind Rivets Hydro Pneumatic Power Module

SAFETY DEFINITIONS

The defi nitions below describe the severity for each signal word. Please read the manual and pay attention to these symbols.

• DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
  CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
  CAUTION: Used without a safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage.

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operating instructions before using this equipment. When using power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
When the tool is operated it must not be held in the hand or be in contact with any part of the body. There is a possibility of a shear injury when the piston retracts.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

GENERAL SAFETY RULE

• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.
• Only qualified and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modifying cations can reduce the eff ectiveness of safety measures and increase the risks to the operator. Any modification to the tool undertaken by the customer will be the customer’s entire responsibility and void any applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that aff ects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

PROJECTILE HAZARDS

• Disconnect the tool from the hydraulic supply unit before performing any maintenance, attempting to adjust, fi t or remove a nose assembly or accessories.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-velocity projectiles.
• Always wear impact-resistant eye protection during the operation of the tool. The grade of protection required should be assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the workpiece is securely fixed.
• Check that the means of protection from the ejection of the fastener and/or mandrel is in place and is operative.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
• DO NOT operate a tool that is directed toward any person(s).

OPERATING HAZARDS

• When the tool is operated it must not be held in the hand or be in contact with any part of the body. There is
  a possibility of a shear injury when the piston retracts.

• Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and abrasions and heat. Wear suitable gloves to protect hands.

• Release the start-and-stop device in the case of an interruption of the hydraulic supply.

• Use only lubricants recommended by the manufacturer.

• Contact with hydraulic fluid should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly if contact occurs.

• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.

• If the tool is fixed to a suspension device, make sure that the fixation is secure.

• Beware of the risk of crushing or pinching if nose equipment is not fitted.

• DO NOT operate tool with the nose casing removed.

• When carrying the tool from place to place keep your hands away from the trigger to avoid inadvertent activation.

• DO NOT abuse the tool by dropping or using it as a hammer.

• Care should be taken to ensure that spent mandrels do not create a hazard.

REPETITIVE MOTIONS HAZARDS

• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.

• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and avoiding awkward or off-balance postures. The operator should change posture during extended tasks; this can help avoid discomfort and fatigue.

• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health professional.
  ACCESSORY HAZARDS

• Disconnect the tool from the hydraulic supply before fi tting or removing the nose assembly or accessory.

• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do not use other types or sizes of accessories or consumables.
  WORKPLACE HAZARDS

• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose.

• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.

• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power.

• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• Care should be taken to ensure that spent mandrels do not create a hazard.
  NOISE HAZARDS

• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus
  (ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate controls for these hazards are essential.

• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from
  “ringing”.

• Use hearing protection in accordance with the employer’s instructions and as required by occupational health and safety regulations.

• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the noise level.
  ADDITIONAL SAFETY INSTRUCTIONS FOR HYDRAULIC POWER TOOLS

• The operating hydraulic supply must not exceed 400 bar (5800 PSI).

• Oil under pressure can cause severe injury.

• Do not fit flexible hydraulic hoses rated at less than 700 bar (10,000 PSI) working pressure at a flow rate of 2.73 l/min (200 in3/min).

• Disconnect hydraulic hoses from the pump unit when tool is not in use, before changing accessories or when making repairs.

• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.

• Prior to use, inspect hydraulic hoses for damage, all hydraulic connections must be clean, fully engaged and tight before operation. Do not drop heavy objects on hoses. A sharp impact may cause internal damage and lead to premature hose failure.

• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whip check safety cables shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.

• DO NOT lift the placing module by the hose. Always use the placing module body.

• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.

• Use only clean oil and filling equipment.

• Only recommended hydraulic fluids may be used.

• The maximum temperature of the hydraulic fl uid at the inlet is 110°C (230°F).
  STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specifi cation of any product without prior notice.

SPECIFICATION

INTENT OF USE
The 71504 Module is principally a piston and cylinder assembly. When coupled hydraulically to a compatible hydraulic power source and the relevant nose assembly is attached, it is then used to install blind rivets up to 6.4mm (1/4”) in diameter, in Industrial Environments.
The placing module may only be used in accordance with the operating instructions for placing Stanley Engineered Fastening structural rivets.
DO NOT use under wet conditions or in the presence of flammable liquids or gases.
The safety instructions must be followed at all times.

TOOL SPECIFICATION

TOOL DIMENSIONS

All dimensions are shown in millimeters.

PUTTING IN SERVICE

IMPORTANT – R EAD THE SAFETY RULES ON 3 – 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE THE MACHINE CAREFULLY BEFORE PUTTING IT INTO SERVICE.
THE MODULE IS DESIGNED TO OPERATE AS PART OF A COMPLETELY AUTOMATED OR SEMI- AUTOMATED MACHINE. WHEN THE TOOL IS CYCLED IT MUST NOT BE HELD IN THE HAND OR BE IN CONTACT WITH ANY PART OF THE BODY. THERE IS A POSSIBILITY OF A SHEAR INJURY WHEN THE PISTON RETRACTS.
Instructions on installing and removing the module from the machine frame will be included in the Technical Manual supplied with the machine. The Technical Manual will include full instructions on putting the module into service, together with instructions on the dismantling, maintenance and assembly of the Nose Equipment.

OPERATING INSTRUCTIONS

IMPORTANT – READ THE SAFETY RULES ON PAGES 3 – 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE COMPLETE MACHINE CAREFULLY BEFORE OPERATING THE TOOL.
Refer to the Technical Manual supplied with the machine for operating instructions.

SERVICING THE TOOL

IMPORTANT – READ THE SAFETY RULES ON PAGES 3 – 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE COMPLETE MACHINE.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE OPERATOR SHOULD NOT BE INVOLVED IN THE MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION. Refer to the Technical Manual supplied with the machine for full-service instructions.

DAILY SERVICING

• Check to place tool, hoses and connectors for oil leaks.
• Worn or damaged hoses and connectors should be replaced.
• Check that the stroke of tool meets the specification.
• Check that the supply pressure is correct and does not exceed 400 bar.

WEEKLY SERVICING

• Dismantle and clean the nose equipment, especially the jaws, as described in the Technical Manual for the Machine.
• Check for oil leaks in placing tools, hoses and quick couplers.

CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts.
ANNUAL SERVICING / EVERY 500K OPERATIONS

• Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated with MolyKote® 111 grease before assembling.

SERVICE KIT
For a complete service the following Service Kit is available:

SERVICE KIT: 07900-06540

PART NUMBER                               DESCRIPTION PART NUMBER                               DESCRIPTION
07900-00233| Spanner| 07900-00558| Spanner
07900-00006| Spatula| 07900-00004| Internal Circlip Pliers
07900-00012| Spanner 9/16” x 5/8” A/F| 07900-00578| Assembly Bullet
07900-00015| Spanner 5/8” x 11/16” A/F| 07992-00020| Moly-lithium Grease
07900-00429| Spanner Assembly| |

HYDRAULIC OIL
The recommended oil for priming is Hyspin® VG32 available in 0.5l (part number 07992-00002) or one-gallon containers (part number 07992-00006).

DISMANTLING INSTRUCTIONS
IMPORTANT – ENSURE THE MAINS POWER AND AIR SUPPLY TO THE MACHINE AND HYDRAULIC PUMP UNIT IS SWITCHED OFF BEFORE DISMANTLING THE TOOL.
Instructions on installing and removing the module from the machine frame will be included in the Technical Manual supplied with the machine. The Technical Manual will include full instructions on the dismantling, maintenance and assembly of the tool.

Before Dismantling:

• Remove the module from the machine.
• Remove the nose assembly from the module as per the instructions in the Technical Manual supplied with the machine.
• The potentially dangerous substances that could have deposited on the machine as a result of work processes must be removed before maintenance.
  For a complete service of the tool, we advise that you proceed with dismantling the tool in the order shown on pages 7 to 8. After dismantling the tool we recommend that you replace all seals.

Dismantling Instructions:

• Remove the nose casing extension (item 23) using spanner 07900-00233.

• Using spanner 07900-00435, remove the body sleeve (item 18).

• Remove the spring guide (item 19).

• Remove spring (item 15).

• Using spanner assembly 07900-00429 to restrain the piston (item 16) and remove the adaptor (item 22) using a spanner
  07900-00558.

• Remove the piston (item16) from body (item 17).

• Using internal circlip pliers 07900-00004 remove the circlip (item 9).

• Remove head retaining plate (item 14).

• Remove seal (item 6) using spatula 07900-00006.

• Remove seals (item 4) and (item 5).

• Note – when removing internal seals it is necessary to use a pointed probe. Care must be taken not to damage sealing surfaces.

Assembly Instructions:

• Clean all the parts thoroughly. Inspect and replace any parts that are worn or damaged. Lubricate the seals
  (items 4, 5 & 6) and the bore of the body (item 17), with Moly Lithium Grease (07992-00020).

• Assembly is the reverse procedure for dismantling.

• Ensure that the seals (Items 4, 5 & 6) and the wiper (Item 7), are replaced in the correct orientation. Lubricate all seals and housings, with Molylithium Grease (07992-00020).

• Prior to the assembly of the piston (item 16) into the body (item 17), fi t assembly bullet 07900-00578 over the M12 thread on the piston.

• It is important to adhere the adapter (item 22) to the piston (item 16) on assembly using Loctite 242.
  All item numbers refer to the General Assembly and Part List in section 6.0.

PROTECTING THE ENVIRONMENT

• Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste facility or site so as not to expose personnel and the environment to hazards.

GENERAL ASSEMBLY AND PART LIST

GENERAL ASSEMBLY

PARTS LIST

71504-02000 Parts List

ITEM| PART NUMBER| DESCRIPTION| QTY.
1| 07001-00404| SOCKET SET SCREW| 1
2| 07001-00436| SET SCREW| 1
3| 07005-01756| PLUG CLEAR PLASTIC| 1
4| 07003-00026| O RING SEAL| 1
5| 07003-00245| ROD SEAL| 1
6| 07003-00283| PISTON SEAL| 1
7| 07003-00202| WIPER RING| 1
8| 07007-01505| SAFETY CAP| 1
9| 07004-00033| CIRCLIP| 1
10| 07007-00472| Ø5 STEEL BALL| 1
11| 07008-00375| BANJO FLOW RESTRICTOR| 1
12| 07007-02223| ADDRESS LABEL| 1
13| 73200-02022| SAFETY LABEL| 1
14| 07490-00316| HEAD RETAINING PLATE| 1
15| 71504-02003| SPRING| 1
16| 71504-02001| PISTON| 1
17| 71504-02002| BODY| 1
18| 07654-00203| BODY SLEEVE| 1
19| 07654-00204| SPRING GUIDE| 1
20| 07001-00005| HAMMER DRIVE SCREW| 2
21| 07654-00205| LABEL| 1
22| 71504-02004| ADAPTOR| 1
23| 71504-02005| NOSE CASING EXTENSION| 1

SAFETY DATA

HYSPIN VG32 OIL SAFETY DATA
First Aid

SKIN:
Unlikely to cause harm to the skin on brief or occasional contact but prolonged or exposure may lead to dermatitis.
Wash skin thoroughly with soap and water as soon as reasonably practicable. Remove heavily contaminated clothing and wash underlying skin.
Launder contaminated clothing.

ORAL:
Unlikely to cause harm if accidentally swallowed in small doses, though larger quantities may cause nausea and diarrhea. If contamination of the mouth occurs, wash out thoroughly with water.
Except as a deliberate act, the ingestion of large amounts of product is unlikely. If it should occur, do not induce vomiting; obtain medical advice.
Take the person to the nearest medical center.

EYES:
Unlikely to cause more than transient stinging or redness if accidental eye contact occurs.
Wash eyes thoroughly with copious quantities of water, ensuring eyelids are held open. Obtain medical advice if any pain or redness develops or persists.

Disposal:
Remove all spills with inert absorbent material. Ventilate spill area. Place contaminated materials in a disposable container and dispose of in a manner consistent with local regulations.

Protecting the Environment:
Separate collection. This product must not be disposed of with normal waste. Should you fi nd one day that your product needs replacement, or if it is of no further use to you, do not dispose of it with regular waste.
Make this product available for a separate collection. A separate collection of used products and packaging allows materials to be recycled and used again. The reuse of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products, at municipal waste sites or by the retailer when you purchase a new product. You can check the location of your nearest authorized repair agent by contacting your local STANLEY Engineered Fastening office at the address indicated in this manual. Alternatively, a list of authorized repair agents and full details of our after-sales service and contacts are available on the Internet at: www.StanleyEngineeredFastening.com

Fire:
FLASHPOINT: 200°C.
Extinguish with dry, chemical, foam or carbon dioxide. Do not enter a confined space without self-contained breathing apparatus.

Handling:
Use a barrier cream or oil-resistant gloves.

Storage:
Undercover and consistent with local regulations for inflammable material.

MOLYLITHIUM GREASE EP 3753 – SAFETY DATA

Grease can be ordered as a single item, the part number is shown in the Service Kit page 7.

FIRST AID
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.

INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.

EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.

FIRE
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.

ENVIRONMENT
Scrap up for incineration or disposal on approved site.

HANDLING
Use a barrier cream or oil-resistant gloves

STORAGE
Away from heat and oxidizing agents.

Molykote® 111 GREASE – SAFTEY DATA

Grease can be ordered as a single item, the part number is shown in the Service Kit page 7.

FIRST AID
SKIN:
No first aid should be needed.

INGESTION:
No first aid should be needed.

EYES:
No first aid should be needed.

INHALATION:
No first aid should be needed.

FIRE
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder, or fi ne water spray. Water can be used to cool fi exposed containers.

ENVIRONMENT
No adverse effects are predicted.

HANDLING
General ventilation is recommended. Avoid eye contact.

STORAGE
Do not store with oxidizing agents. Keep the container closed and store it away from water or moisture.

EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

We, Stanley Engineered Fastening, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM, declare under our sole responsibility that the product:

• Description: 71504 Hydro-Pneumatic Module for Blind Rivets
• Model: 71504

to which this declaration relates is in conformity with the following harmonized standards:

Technical documentation is compiled in accordance with Annex VII section B, in accordance with the following Directive: 2006/42/EC The Machinery Directive (Statutory Instruments 2008 No 1597 – The Supply of Machinery (Safety) Regulations refers).
All relevant basic safety and health protection requirements of Directive 2006/42/EC are complied with up to the interface cell described in the operating instructions, Section 3 and 4.
The undersigned makes this declaration on behalf of STANLEY Engineered Fastening

PROTECT YOUR INVESTMENT

Stanley® Engineered Fastening BLIND RIVET TOOL WARRANTY
STANLEY® Engineered Fastening warrants that all power tools have been carefully manufactured and that they will be free from defect in material and workmanship under normal use and service for a period of one (1) year.
This warranty applies to the first-time purchaser of the tool for original use only.

Exclusions:
Normal wear and tear.
Periodic maintenance, repair and replacement parts due to normal wear and tear are excluded from coverage.

Abuse & Misuse.
Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as physical damage are excluded from coverage.

Unauthorized Service or Modification.
Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modification in any way by anyone other than STANLEY® Engineered Fastening, or its authorized service centers, are excluded from coverage.
All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for purpose are hereby excluded.
Should this tool fail to meet the warranty, promptly return the tool to our factory-authorized service center location nearest you. For a list of STANLEY® Engineered Fastening Authorized Service Centres in the US or Canada, contact us at our toll-free number (877)364 2781.

Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to find your nearest STANLEY Engineered Fastening location.
STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective due to faulty material or workmanship and return the tool prepaid. This represents our sole obligation under this warranty.
In no event shall STANLEY Engineered Fastening be liable for any consequential or special damages arising out of the purchase or use of this tool.
Register Your Blind Rivet Tool online.

To register your warranty online, visit us at
https://www.stanleyengineeredfastening.com/support/warranty-registration- form
Thank you for choosing a STANLEY® Engineered Fastening’s Stanley Assembly Technologies Brand tool.

References

• STANLEY® Engineered Fastening | Precision Fastening and Assembly Solutions
• STANLEY® Engineered Fastening | Precision Fastening and Assembly Solutions
• Contact Us | STANLEY® Engineered Fastening
• Find A Fastener Distributor | STANLEY® Engineered Fastening
• Warranty Registration Form for POP® Avdel® STANLEY Asssemblie Technologies Tools | STANLEY® Engineered Fastening

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