FERM MSM1040 Radial Mitre Saw Instruction Manual

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**FERM MSM1040 Radial Mitre Saw

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MSM1040
Thank you for buying this Ferm product.
By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy, we also provide excellent customer service, backed by our comprehensive warranty. We hope you will enjoy using this product for many years to come.

SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings, and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, fire and/or serious injury. Save the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

• Denotes risk of personal injury, loss of life, or damage to the tool in case of nonobservance of the instruction in this manual

• Caution, risk of electric shock

• Wear eye protection

• Wear ear protectors. Exposure to noise can cause hearing loss.

• Wear a dust mask

• Danger area! Keep hands, fingers or arms away from this area.

• Danger Area! Keep hands far away
  (10cm) from the cutting area while the machine is running. Danger of injury when coming in conatct with the saw blade

• Do not direct the laser beam at persons or animals and do not stare into the laser beam yourself, not even from a distance. This power tool produced laser class 2 laser radiation according to EN 60825-1. This lead can lead to person being blinded

• Disc dimensions. Observe the dimensions of the saw blade.

• Transport the machine only when the machine is in inward transport position

SPECIFIC SAFETY INSTRUCTIONS

• Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.

• Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.

• The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut “freehand” in any way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury.

• Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.

• Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.

• Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.

• Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there
  is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.

• Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.

• Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.

• Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.

• Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.

• Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.

• Do not use another person as a substitute for a table extension or as additional support. Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.

• The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.

• Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.

• Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.

• If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and disconnect the plug
  from the power source and/or remove the battery pack. Then work to free the jammed material. Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw.

• After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.

• Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

• Keep your work area clean. Material mixtures are particularly hazardous. Light metal dust may catch fire or explode.

• Do not use dull, cracked, bent or damaged saw blades. Unsharpened or improperly set saw blades produce narrow kerf causing excessive friction, blade binding and kickback.

• Do not use saw blades made from high speed steel (HSS). Such saw blades can easily break.

• Always use saw blades with correct size and shape (diamond versus round) of arbour holes. Saw blades that do not match the mounting hardware of the saw will run off-centre, causing loss of control.

• Do not replace the integrated laser with
  a laser of another type. A laser that is not compatible with this power tool could pose a risk to persons.

• Never remove cuttings, wood chips, etc. from the cutting area while the power tool is running. Always guide the tool arm back to the neutral position first and then switch the power tool off.

• Do not touch the saw blade after working before it has cooled. The saw blade becomes very hot while working.

• Never make warning signs on the machine unrecognisable.

• If laser radiation hits your eye, you must close your eyes and immediately turn your head away from the beam.

• Do not use any optical instruments such
  as binoculars to view the radiation source. Doing so can damage your eye.

• Do not direct the laser beam at persons who are looking through binoculars or similar instruments. Doing so can damage their eye.

• Do not make any modifications to the laser equipment. The setting options described in these operating instructions can be used safely.

• Do not stand in line with the saw blade in front of the power tool. Always stand to the side of the saw blade. This protects your body against possible kickback.

• Keep hands, fingers and arms away from the rotating saw blade.

• Do not reach one hand across the other when in front of the tool arm.

• A void overheating of the saw teeth. When the saw blade overheats, stop the machine. Allow the saw blade to cool down before using the machine again.

• Replace damaged or worn saw blades immediately.

• Only use saw blades that match the specifications given in this operating manual and that have been tested and marked in accordance with EN 847-1.

• When sawing curved or round workpieces, these must be especially secured against slipping. At the cutting line, there should be no gap between the workpiece, fence and saw table. If necessary, you will need to manufacture special fixtures.

Electrical safety

When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions.

Always check that the power supply corresponds to the voltage on the rating plate.

Replacing cables or plugs
Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.

Using extension cables

• As a supply for this machine always use an unloaded line and/or an extension cable with conductors of at least 1,5 mm2 and protected with a 16 A fuse. Be sure that this extension cable is not longer than 20 metres.
• This machine can be switched to the singlephase network (230-240 V/50 Hz). If you are in doubt about the earth of the electricity provisions, consult an electrician first.

MACHINE INFORMATION

Intended use
The electro tool is intended as a stationary machine for making straight lengthways and crossways cuts in wood. Horizontal mitre angles of -45° to +45° as well as vertical bevel angles of -45° are possible.

Technical specifications

• Mains voltage: 230-240 V, 50Hz
• Capacity: 1900 W
• Machine class: II (double insulated)
• No-load speed: 5.000/min
• Saw blade measurement: 254×2.4x30mm
• Angle for mitring: 45º (left and right)
• Angle for bevelling: 45º (only left)

Mitre saw maximum sawing capacity

• Mitre 0º, Bevel 0º: 70x310mm
• Mitre 45º, Bevel 45º: 40x210mm
• Mitre 45º, Bevel 0º: 70x210mm
• Mitre 0º, Bevel 45º” 40x310mm

Weight 12.55 kg

• LPA (sound pressure): 94.5+3 dB(A)
• Law (acoustic capacity): 108.4+3 dB(A)
• Vibration level <2.5 m/s2

Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 62841-1; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned

• using the tool for different applications, or with different or poorly maintainted accessories, may significantly increase the exposure level
• the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns

DESCRIPTION

The numbers in the text refer to the diagrams on page 2-5.

1. Lock-off button
2. Handle
3. On/off switch
4. Protective guard
5. Retracting protective guard
6. Saw blade
7. Adjustable fence
8. Knob for table extension
9. Fence
10. Table extension
11. Table
12. Mounting holes
13. Kerf plate
14. Knob for mitre adjustment
15. Lever for mitre adjustment
16. Scale for mitre angle
17. Indicator for mitre angle
18.  Laser
19. Indicator for bevel angle
20. Scale for bevel angle
21. Workpiece clamp
22. Knob for bevel adjustment
23. Roller
24. Depth adjustment bolt
25. Slide rails
26. Dust bag
27. Carrying handle
28. Dust outlet
29. Locking bolt for slide rails
30. Stop bolt for 45° bevel angle
31. Stop bolt for 0° bevel angle
32. Screw retraction arm
33. Locking bolt for table extension
34. Locking bolt for adjustable fence
35. Adjustment bolt for fence
36. Front tilt protector
37. Position lock knob
38. Grub screw
39. Screw
40. Clamping flange
41. Clamping bolt
42. Spindle lock
43. Knob for workpiece clamp
44. Plate for depth adjustment
45. Laser switch
46. Screws for laser adjustment
47. Lock nut for 0° bevel angle
48. Fence bolts

ASSEMBLY

Before carrying out any work on the machine, disconnect the mains plug from the power supply.

Transport position
Fig. B
The position lock knob (38) makes it easier to move the power tool when transporting it to various working locations.

Unlocking the transport position (work position)

1. Press the handle (2) downwards slightly;
2. Pull the position lock knob (38) fully outwards and lock it in place by turning it;
3. Slowly move the handle (2) upwards.

Locking the transport position (transport position)
Before locking in transport position, make sure that the depth adjustment bolt (24) is adjusted to unlimited depth. This way, the handle (2) can be moved fully downwards without touching the depth stop. Also, remove all accessories that cannot be securely fitted to the machine.

1. Loosen the locking bolt for slide rails (29) if tightened;
2. Pull the handle (2) forwards towards yourself and tighten the locking bolt for slide rails (29);
3. Press the handle (2) fully downwards;
4. Lock the position lock knob (38) by first pulling and then turning it;
5. Wind up the mains cable and tie it together with the supplied cable strap.

After locking the transport position, use the carrying handle (27) to safely carry and transport the machine.

Only use the carrying handle to transport the machine and never the protective guards.

Install of a stationary machine
Fig. A, B, C
To ensure safe handling, the power tool must be mounted on a flat, stable work surface (e.g. work bench) before use. You can install the machine in three ways:

1. On a workbench
   In this case the machine must be secured to the workbench using suitable screw fasteners. Use the four holes (12) to do this. As shown on fig. C.

2. On a subframe
   Warning: Read all the warnings and instructions included with the saw stand. Failure to observe the warnings and follow instructions may result in electric shock, fire and/or serious injury.
   Warning: Assemble the saw stand properly before mounting the power tool. Correct assembly is important to prevent the risk of collapsing.
   In this case the machine must be secured to the sub frame with bolts. Use the four holes (12) to do this. The sub frame must be anchored with 4 bolts to the floor plate with dimensions of at least 1 square meter. Mount the power tool on the saw stand in the transport position.

Flexible installation

Warning This type of installation is not recommended by the manufacturer.

If, in exceptional circumstances, it is not possible to mount the power tool on a flat and stable work surface, you can improvise by setting it up with the tilt protectors.

Warning Without the tilt protector, the power tool will not be stable and can tip over especially when sawing maximum mitre and/or bevel angles.

Rotate the front tilt protector (37) inwards or outwards until the power tool is positioned level on the work surface.

Checking the protective guard
Fig. A
The Retracting protective guard (5) protects against accidental contact with the saw blade and from saw chips flying around. Before use, it must be checked if the saw blade guard is functioning correctly. To do so, pull the handle (2) downwards and check the following:

• The Retracting protective guard (5) must provide access to the saw blade (6) without getting in contact with other parts.
• When folding the saw upwards into the starting position, the Retracting protective guard (5) must cover the entire saw blade (6) automatically.

Replacing the saw blade Fig. D, E, F

warning:

• Before carrying out any work on the machine, disconnect the mains plug from the power supply.
• When mounting the saw blade, wear protective gloves. Danger of injury when touching the saw blade.
• Only use saw blades that correspond with the characteristic data given in the operating instructions. Use only saw blades that are marked with a speed equal or higher than the speed marked on the machine.
• Do not under any circumstances use grinding discs as the cutting tool.

Before replacing the saw blade, it is strongly advised to set the mitre angle and bevel angle to 0°. Otherwise, access could be limited.

• Disconnect the machine from the power supply.

• Remove the screw (33) that holds the retraction arm to the blade cover.

• Remove the screw (40) in order to remove
  the bolt-cover by lifting the blade cover (5) upwards.

• Both saw blade bolt (42) and Flange (41) should be visible now like shown in fig. E.

• Press the saw blade lock button (43) Rotate the saw blade carefully by hand until the blade locks.
  Use hex key to remove the saw blade bolt (42) by loosening in a clockwise direction.

• Remove the Flange (41) and the saw blade

• Replace the saw blade making sure that the arrow marked on the saw blade must point in the same direction as the arrow shown marked on the machine. The saw blade teeth must point downwards.

• Fix the saw blade bolt (42) use the saw blade lock button (43) in order to secure tightly

• Lower the blade cover (5) in order for the bolt cover to fall back into place and tighten the screw (40)

• Attach the retraction arm back onto the blade cover (5) by tightening the screw (33)

• Rotate the saw blade and check if the guard operates freely

Dust extraction Fig. A, B, T

Warning:

Provide good ventilation at the workplace.

Wear dust protection.

The dust from materials such as lead paint and some types of wood can be harmful to your health. Breathing in this dust can cause allergic reactions and/or cause respiratory illnesses for the user or people in the near vicinity. Certain dusts, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative). We strongly advise to use a dust extraction system that is suitable for the material wherever possible.

Warning: Avoid dust accumulation at the workplace. Dust can easily ignite.

The dust extraction system can be blocked by dust, chips or fragments of the workpiece. Thus, it must be cleaned regularly. To do so:

1. Disconnect the mains plug from the power supply.
2. Wait until the saw blade has come to a complete stop.
3. Remove any blockage if necessary

Mounting the dust bag
Fig. A, B
Press in the clamp of the dust bag (26) and slide it onto the dust outlet (28) on the back of the machine. The dust bag stays in place when releasing the clamp.
Connecting a vacuum cleaner
Fig. A, B, T

The dust extractor must be suitable for the material being worked.
When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special dust extractor.

A vacuum cleaner hose can be connected to the dust outlet (28). To do so, simply connect the vacuum hose to the dust extraction spout.

OPERATION

warning:

Before you turn on the machine, always check that the saw blade is fitted correctly. The blade must turn smoothly.
Always check the protective guards before use.
For all cuts, it must first be ensured that the saw blade at no time can come in contact with the fence, workpiece clamp or other machine parts. Remove any mounted auxiliary stops or adjust them accordingly.

Supporting the workpiece
Fig. A, G
Workpieces must always be properly supported. The table extensions (10) can be extended left and right to support a workpiece. To do so:

• Move the table extension (10) to the desired position;
• Rotate the knob for table extension (8) inwards or outwards until the table extension is positioned level on the work surface.

When sawing extra-long workpieces, the free end of long workpieces must have something additionally placed underneath it or be supported.
Clamping the workpiece
Fig. G Workpieces must always be firmly clamped. The workpiece clamp (21) can be placed left and right of the workpiece. To do so:

1. Ensure the workpiece is firmly pressed against the fence (9);
2. Insert the supplied workpiece clamp (21) into one of the holes intended for this purpose, as can be seen on figure G;
3. Adjust the threaded rod of the workpiece clamp (21) to the workpiece height;
4. Firmly tighten the threaded rod of the workpiece clamp (21) to fix the workpiece
   in place. To loosen, simply untighten the threaded rod of the workpiece clamp (21).

The knob for workpiece clamp (44) can be used to more quickly adjust the height of the workpiece clamp (21). After adjusting the height, always firmly tighten the threaded rod of the workpiece clamp (21) to fix the workpiece in place.
Adjusting the fence
Fig. G

Always adjust the fence to the specific type of cut.
When sawing mitre and/or bevel angles, you have to move the adjustable fence (7) depending on the cutting direction. This way, the workpiece is always properly supported by the fence under each condition. To do so:

1. Loosen the locking bolt for adjustable fence (35);
2. Adjust the fence according to the desired cut. For mitre or straight cuts the fence has to be moved inwards towards the blade (max 8 mm) without touching it. For bevel cuts, the fence has to be moved outwards away from the blade (max 8 mm) without touching it;
3. Tighten the locking bolt for adjustable fence (35);
4. To ensure the blade won’t get in touch with the adjustable fence (35), it is advised to make a test run of the movement of the blade, without turning the machine on.

Adjusting the mitre angle
Fig. A
The mitre angle can be adjusted between 45° left side and 45° right side. For quick and precise setting of commonly used mitre angles, presets are provided on the saw table on 0°, 15°, 22.5°, 30° and 45° angles.

Adjusting the mitre angle to a preset:

1. Loosen the knob for mitre adjustment (14);
2. Push the lever for mitre adjustment (15) and ro-tate the table (11) left or right to the desired pre-set. The angle can be read on the scale for mitre angle (16) using the indicator for mitre angle (17).
3. Release the lever. The lever must be felt to engage in the detent of the preset.
4. Tighten the knob for mitre adjustment (14).

Adjusting the mitre angle to any required angle:

1. Loosen the knob for mitre adjustment (14);
2. Pull the lever for mitre adjustment (15) and rotate the table (11) left or right to the desired position. The angle can be read on the scale for mitre angle (16) using the indicator for mitre angle (17).
3. Release the lever and tighten the knob for mitre adjustment (14).

Adjusting the bevel angle
Fig. A, B
The bevel angle can be set between 0° and +45° to the left side. To do so:

1. Loosen the adjusting knob for bevel adjustment (22);
2. Tilt the saw by using the handle (2) until the indicator (19) reads the desired position on the scale for bevel angle (20);
3. Tighten the adjusting knob for bevel adjustment (22).

Switching the machine on/off Fig. A

• To start the machine, press and hold the lock-off button (1) and press the on/off switch (3).
• To stop the machine, release the on/off switch (3).

Making a cross cut
Fig. H, I
Follow these steps to cut perpendicular to the grain of the wood:

1. Adjust the mitre angle to and the bevel angle to 0°;
2. Move the adjustable fence to the inner position, towards the blade. The maximum distance between the adjustable fence (35) and the saw blade (6) is 8mm, as shown on figure J. Make sure the fence does not touch the blade.
3. Firmly clamp the workpiece;
4. Turn on the machine. Make sure that the saw blade has reached full speed;
5. Now bring the handle slowly downwards so that the saw blade cuts through the piece of work and passes through the slot in the table. Do not put undue pressure on the saw, let the machine do the work;
6. Bring the handle gently up again and switch it off by letting go of the switch.

Making a mitre cut
Fig. I, J
Follow these steps to make an angled cut to the face of the wood:

1. Adjust the mitre angle to the desired position and the bevel angle to 0°;
2. Move the adjustable fence to the inner position, towards the blade. The maximum distance between the adjustable fence (35) and the saw blade (6) is 8mm, as shown on figure I. Make sure the fence does not touch the blade.
3. Firmly clamp the workpiece;
4. Turn on the machine. Make sure that the saw blade has reached full speed;
5. Now bring the handle slowly downwards so that the saw blade cuts through the piece of work and passes through the slot in the table. Do not put undue pressure on the saw, let the machine do the work;
6. Bring the handle gently up again and switch it off by letting go of the switch.
   Making a bevel cut
   Fig. K, L

Follow these steps to make an angled cut to the edge of the wood:

1. Adjust the mitre angle to 0° and the bevel angle to the desired position ;
2. Move the adjustable fence to the outer position, away from the blade. The maximum distance between the adjustable fence (35) and the saw blade (6) is 8mm, as shown on figure L. Make sure the fence does not touch the blade.
3. Firmly clamp the workpiece. Ensure the workpiece clamp is placed on the right side;
4. Turn on the machine. Make sure that the saw blade has reached full speed;
5. Now bring the handle slowly downwards so that the saw blade cuts through the piece of work and passes through the slot in the table. Do not put undue pressure on the saw, let the machine do the work;
6. Bring the handle gently up again and switch it off by letting go of the switch.

Making a compound cut
Fig. L, M
Follow these steps to make a combination of mitre and bevel cut:

1. Adjust the mitre angle and the bevel angle to the desired position ;
2. Move the adjustable fence to the outer position, away from the blade. The maximum distance between the adjustable fence (35) and the saw blade (6) is 8mm, as shown on figure L. Make sure the fence does not touch the blade.
3. Firmly clamp the workpiece. Ensure the workpiece clamp is placed on the right side;
4. Turn on the machine. Make sure that the saw blade has reached full speed;
5. Now bring the handle slowly downwards so that the saw blade cuts through the piece of work and passes through the slot in the table. Do not put undue pressure on the saw, let the machine do the work;
6. Bring the handle gently up again and switch it off by letting go of the switch.

Using the slide function
Fig. A
For extra wide workpieces, the machine is equipped with a sliding function. When using the slide function, make sure to loosen the locking bolt for slide rails (29). Pull the handle (2) away from the fence (9) until the saw blade is in front of the workpiece. Slowly guide the tool arm downwards using the handle and afterwards push the handle (2) towards the fence (9) and saw through the workpiece with uniform feed.
For small workpieces, it is possible to fix the sliding function in the rear position of the saw with the locking bolt for slide rails (29). If more cutting width is desired, then it is necessary to loosen the locking bolt for slide rails (29).
Adjusting the depth stop
Fig. N
The depth stop can be adjusted, to limit the cutting depth. This can be used to easily saw a groove. To do so:

1. Move the plate for depth adjustment (45) to the left.
2. Adjust the knob for depth adjustment (24) to the desired depth;

Switching the laser on/off
Fig. G, O
Press the laser switch (46) to switch the laser on or off.

Fine-tuning
Prior to any adjustment work disconnect the mains power plug.

To ensure precise cuts, the basic settings of the saw must be checked and adjusted before first use, as well as necessary after intensive use. Suitable special tools are required for this. Ferm after-sales will help handling this work quickly and reliably.
Fine-tuning the laser
Fig. O
If the laser (18) ceases to indicate the correct cutting line, you can readjust the laser. To do so:

• Loosen the laser adjustment screws (48) and set the laser by moving it until the laser beam strikes the teeth of the saw blade (6).

Fine-tuning the 0° bevel angle Fig. P, Q

1. Adjust the mitre and bevel angle to 0°;

2. Lower the handle (2) and secure it using the position lock knob (38);

3. Lock the slide movement using the locking bolt for slide rails (29);

4. Set an angle gauge to 90° and place it on the table (11), as shown on figure Q. The leg of the angle gauge must be flush with the saw blade
   (6) along its entire length;

5. Loosen the lock nut for 0° bevel angle (50);

6. Adjust the stop bolt for 0° bevel angle (32) until the leg of the angle gauge is flush with the saw blade along its entire length;

7. Re-tighten the lock nut for 0° bevel angle (50).

Subsequently check the position of the angle indicator (19). If necessary loosen the pointer using a Philips screwdriver, set to position 0° on the scale for bevel angle (20) and re-tighten the retaining screw.

Fine-tuning the 45° bevel angle (Fig. P, R)

1. Adjust the mitre and bevel angle to 45°;

2. Lower the handle (2) and secure it using the position lock knob (38);

3. Lock the slide movement using the locking bolt for slide rails (29);

4. Set an angle gauge to 45° and place it on the table (11), as shown on figure R. The leg of the angle gauge must be flush with the saw blade
   (6) along its entire length;

5. Adjust the stop bolt for 45° bevel angle (31) until the leg of the angle gauge is flush with the saw blade along its entire length;

Subsequently check the position of the angle indicator (19). If necessary loosen the pointer using a Philips screwdriver, set to position 45° on the scale for bevel angle (20) and re-tighten the retaining screw.
Fine-tuning the 0° mitre angle
Fig. B, G, S

1. Set an angle gauge to 0° on the table (11) and position it between the fence (9) and the saw blade (6);
2. The leg of the angle gauge must be flush with the saw blade (6) along its entire length;
3. Loosen all four fence bolts (51) and adjust the fence (9) until the leg of the angle gauge is flush with the saw blade along its entire length;
4. 4. Retighten all four fence bolts (51) again. Subsequently check the position of the angle indicator (17). If necessary loosen the pointer using a Philips screwdriver, set to position 0° on the scale for mitre angle (16) and re-tighten the retaining screw.

MAINTENANCE

Always make sure that the machine is not connected to the mains electricity when you carry out any maintenance of the mechanism.

Clean the machine casings regularly with a soft cloth, preferably after each use. Make sure that the ventilation openings are free of dust and dirt. Remove very persistent dirt using a soft cloth moistened with soapsuds. Do not use any solvents such as gasoline, alcohol, ammonia, etc. Chemicals such as these will damage the synthetic components.

Cleaning the protective guards
Always check the protective guard (4) and retractable protective guard (5) for debris before using the machine. Remove old sawdust and splinters using a brush or similar tool.

Replacing the table insert

warning: Immediately replace damaged table inserts.

With a damaged table insert (13) there is a risk of small parts getting stuck between table insert and saw blade, blocking the saw blade. To replace the table insert:

1. Remove screws of table insert using a Philips screw driver. If required, adjust mitre and bevel angle to obtain access these screws;
2. Remove table insert;
3. Install new table insert;
4. Tighten the screws using a Philips screw driver.

Slide rails
Dirt can damage the slide rails (25) and thereupon the operating of the machine.

• Clean the slide rails regularly with a soft cloth;
• Drip some lubricating oil on the slide rails;
• Move the mitre saw forwards and backwards so the oil spreads over the complete rails.

ENVIRONMENT

To prevent damage during transport the machine is delivered in sturdy packaging. The packaging is made of recyclable material wherever possible, so make use of the possibility of recycling the packaging. When you replace a machine, take the old one to your local dealer. Here it will be dealt with in an environmentally friendly way.

Damaged and/or disposed of electrical or electronic devices must be dropped off at recycling stations intended for that purpose.

Only for EC countries
Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.

WARRANTY

Read the warranty conditions on the separately supplied warranty card.
The product and the user manual are subject to change. Specifications can be changed without further notice.

Spare parts list MSM1040

DECLARATION OF CONFORMITY
MSM1040 – RADIAL MITRE SAW WITH LASER

(EN) We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:

EN62841-1, EN62841-3-9, EN55014-1, EN55014-2, EN61000-3-2, EN61000-3-11, EN60825-1
2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU

References

• FERM Power Tools - Power to create

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