TRANSGO TF-80SC SHIFT KITÂ Valve Body Repair Kit User Manual

June 3, 2024
TRANSGO

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SK® TF80SC

TF-80SC SHIFT KITÂ Valve Body Repair Kit

Reduces/Corrects/Prevents
Rough shifts, flares during upshifts & kick down. Rough coast downshifts, no pressure rise & TCC slip/shudder.
Fits:
Volvo:

C30 2010
C70 2010
S60 06-10
V70 06-10
S80 07-10
S90 07-10
XC60 2009
XC90 09-10
XC90 06-10

SAAB:
9.3| 06-10
9.5| 2010

TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit

Important!!! ID Mark all Solenoids to VB location. Do not swap locations!
Step 1 Check solenoid resistance first!
Solenoid resistance should be 5-7 ohms between Connector Pins. Checking from either Pin to Solenoid Body must be open. If the Solenoid fails either check Solenoid will need replacing.
Warning! Small Parts and Check-ball locations may differ between models! Use care when splitting VB halves. Re-install small parts as found!

Linear Solenoid Disassembly and Correction

Do Steps 1-9 for all 6 linear Solenoids.
Step 1
Grind crimp until the end cap falls off.
Use the side of the bench grinding Wheel. TRANSGO TF 80SC SHIFT KITÂ Valve
Body Repair Kit - FIGURE 1

Step 2
Remove Armature & washer. TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit -
FIGURE 2

Step 3
Grind the remaining lip edge down to the inner step surface. TRANSGO TF 80SC
SHIFT KITÂ Valve Body Repair Kit - FIGURE 3

Step 4
Measure the Shaft.
.156-157 use a silver drill.
.154-155 use black drill
Use the selected drill in Step 5.

Step 5
Turn the Drill counter-clockwise by hand while inserting it all the way into the Solenoid. While holding the Drill, turn the Solenoid in both directions for 15 seconds. Turn the drill counter-clockwise when removing the drill.

Step 6
After resizing Solenoid Bushings clean out debris with brake clean & blow out with air.
Install Armature & stroke while spraying Sol Valve with Brake cleaner.TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
6

Step 7
Hold the Solenoid upside down, Armature must fall out.
If not, perform step 5 again.

Step 8
Lay a narrow bead of Red Thread locker around the end of the Solenoid Body. Keep the Thread locker away from the inside of the Solenoid. Position new end Cap on Solenoid. TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
8

Step 9
Stand Solenoid on an end cap.
Place deep 1/2” drive 3/4” socket over Solenoid Snout.
Lightly tap the Socket to seat the Solenoid into the Cap.TRANSGO TF 80SC
SHIFT KITÂ Valve Body Repair Kit - FIGURE 9

Plate Updates

Step 1
Enlarge “Z” holes with .055 drill provided. (2 holes on each plate.) TRANSGO
TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE 11

Bonded Gaskets
If they are good, just put NEW gaskets on top of the old bonded gaskets.
If they are damaged, scrape and install new gaskets!
DO NOT ATTEMPT to re-use old bonded plates alone!
This VB requires a new gasket sealing surface!

Main Body Repairs

Step 1
Install a new Black Spring on Relay Valve.
Be Careful!
Do not accidentally select the wrong valve bore!

TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
12

Small Parts and Check-valve locations may differ between models! Re-install small parts as found! A Typical parts layout can be found in the General Data pages.
Rear Body Repairs
Step 1
Remove and save old parts from both bores and replace with NEW parts shown. TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
13

L/Up Body Repairs
Step 1

Install new Bushing & Valve.

TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
14 TF80SC 25 Nov 2013

This ends the repair work. The following General Data pages are to help you get the VB together correctly. Call us if your VB differs from what is shown. Thank you.

General Data Pages

Warning!
Small Parts and Check-ball locations may differ between models!
Re-install small parts as found! These pages show a typical layout for general reference only.

L/Up BodyTRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
17

© TransGo 2013
Main Body

TRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
19TRANSGO TF 80SC SHIFT KITÂ Valve
Body Repair Kit - FIGURE 18

Rear BodyTRANSGO TF 80SC SHIFT KITÂ Valve Body Repair Kit - FIGURE
20 TRANSGO
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