EXPERTPOWER IVOCH48V5KW 48V 5KW Pure Sine Wave Inverter Charger User Manual

: June 5, 2024
: ExpertPower

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EXPERT POWER IVOCH48V5KW 48V 5KW Pure Sine Wave Inverter Charger

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EXPERTPOWER IVOCH48V5KW 48V 5KW Pure Sine Wave Inverter Charger
PRODUCT **

WARNING

PLEASE READ THE INSTRUCTIONS BEFORE CONTINUING
This manual contains important safety installation and operation instructions for the ExpertPower Inverter-Charger. Please do not operate the Inverter- Charger without reading this manual first.

General Information

Safety Information and Warnings

Before designing and during production, the safety of the consumer and product have all been considered. Please follow the user instructions carefully to operate or install the machine to prevent injury or accident. Please keep this manual for future reference.

The installation of the inverter should be done by professionals or with the assistance of a local dealer.
Verify whether the input DC voltage range meets voltage polarity requirements (48V±20%). Confirm whether the load device voltage is single-phase 220V ~ 240VAC; power should not be more than the rated output power of the inverter.
Do not spill any liquid on the inverter, or use a damp cloth to wipe the inverter casing. Do not touch the unit’s terminals when running– especially with wet hands, otherwise electric shock injury will occur.
If you need to change the working environment, do not do so yourself. It should be done by professionals or with assistance from the supplier/local dealer.
The operating environment of the inverter should be well-ventilated. Temperature range is
– 4 to 113°F. Keep away from fuel sources and direct sunlight. Do not run in humid or dusty environments. During operation, high temperatures are normal. To maintain proper ventilation, please keep a clean environment around the unit. Do not allow any vents be blocked.
Keep children away from this unit at all times. It is not a toy. Serious injury or death could occur.
Confirm if the inverter can be connected with existing wiring. The AWG rating should be
sufficient for the loads that will be run.
Do not open the inverter under any circumstances. Besides voiding the warranty, you are risking severe electric shock to yourself and others around you.

Product Overview

Introduction

ExpertPower Inverter-Charger
The inverter is a pure sine-wave with an onboard intelligence system that handles most of the heavy lifting within your electrical system. The inverter converts 48 volt direct current (VDC) into 110-volt alternating current (VAC), or more commonly, the power you utilize at home through your wall outlets. A typical solar power system consists of a solar panel, solar charge controller, inverter, battery, and components such as fuses and breakers.
The inverter can be used WITH OR WITHOUT solar meaning you can depend solely on shore power for maintaining the battery bank during charging and/or use.
Core advantages of the inverter:
- CPU intelligent management
- Latest American technical inverter
- Best electric components
- High conversion efficiency( 90%～99%)
- Low power consumption,1W～6W under sleep state
Applications**
Home Power Tools| Circular saws, drills, grinders, sanders, buffers, weed and hedge trimmers, air compressors
---|---
Office Equipment| Computers, printers, monitors, scanners
Household Items| Vacuum cleaners, fans, fluorescent and incandescent lights, shavers, sewing machines
Kitchen Appliances| Coffee makers, blenders, ice makers, toasters
Industrial Equipment| Metal halide lamp, high–pressure sodium lamp
Home Entertainment**| Television, VCRs, video games, stereos, musical instruments, satellite equipment
Diagram
A. On/Off Switch/Power Save
B. Panel LEDs
C. Terminals:
Negative (-)
Positive (+)
D. LCD Screen
E. Interface Panel Port
F. Status LEDs
G. Battery Type Multi-Switch
H. 50Hz/60Hz Switch & Priority Modes
I. Next Page Button
J. Fan
K. Communication Port
L.Grounding Terminal
M. AC Ports
N. Inverter Output Protection
O. Charger Input Protection
P. AC Terminal

Technical Specs

Utility Model Speciﬁcations

| AC110V
---|---
Efficiency| ≥98%
Input Wave Type| Pure Sine Wave
Input Voltage Range| AC 75V~135V
Nominal Input Voltage| 110Vac
Low Voltage shutoff| 92Vac±4%
Low Voltage Recovery| 97Vac ±4%
Overvoltage Shut off| 127Vac±4%
Over Voltage Recovery| 122Vac±4%
Nominal Input Frequency| 50Hz/60Hz (auto-detect)
Output Wave Type| Pure Sine Wave
Transfer Time (AC to DC)| <5ms
Transfer Time (DC to AC)| <5ms

Inverter Mode Speciﬁcation

Power Factor	1 (Sufficient output power)
Rated Output Voltage (V)	110Vac
Nominal Output Frequency (Hz)	50/60 ± 0.3Hz
Output Voltage Range	±10% rms
Efficiency	>90% DC48V

Overload Protection

| (110%<load<125%) ±10%: Shutdown after 15 minutes; (125%<load<150%) ±10%: Shutdown after 60s;

Load>150% ±10%: Shutdown after 20s

Low Battery Alarm| 42.0Vdc ± 0.6Vdc (48V Input)
Low DC input voltage automatic shut-down| 40.0Vdc ± 0.6Vdc (48V Input)
High DC input voltage warning, then shut down| ****

64Vdc ± 0.6Vdc (48V Input)

AC/DC Operation

Basic Connection

This inverter charger is an essential part of any electrical system in an RV or camper. It’s vital that the inverter works in unison with the rest of your system without conflict. Below is a typical example of what the electrical system is like. Shore power flows through the inverter-charger to provide AC power guarded by breakers or fuses while charging the battery bank. The same concept applies while under battery power, as the inverter will be powered by DC (battery) and then converted to AC while protected with battery-specific fuses and breakers. The battery can be charged utilizing solar panels that flow into a solar charger controller to provide usable power.

Auto Transfer Switch Priority Mode

Priority Mode Selection (select on the front panel)

AC Priority

When set to AC priority, you will draw from shore power and not the battery bank. When not connected to shore power, DC power from the battery bank/solar will be converted into AC.

When shore power is connected, it will be utilized over the battery bank to power the inverter while simultaneously charging the battery bank. Charging can be turned off by setting Battery Type switch to 0. (See page 10)
When shore power is disconnected, the inverter automatically switches to solar/battery bank power in 5ms.
When shore power is restored, the inverter will automatically switch the power source from the battery bank to shore power in 5 ms.

DC Priority

When set to DC priority, the inverter will utilize the battery bank for electricity. When battery voltage gets too low, it will automatically switch to shore power. Charging can be turned off by setting battery switch to 0. (See Page 10)

AC and DC loads will be powered by the battery with the inverter if battery voltage is higher than 44V.
When battery voltage drops below 44V, the inverter automatically switches to shore power (if connected) and charges the batteries.
When battery is charged to 54V, the inverter will automatically switch back to battery power.
When shore power is not detectable and battery voltage is lower than 40V, the inverter will shut down. When shore power is detected again, the inverter will turn on automatically and switch to shore power and charge the battery or when battery is charged to 48V (solar), inverter will automatically turn on and switch to battery power.

Power Saver Mode (On/Off Switch)

The power saver function is designed to conserve battery power when there is no load. Power consumption drops to 1-6W while idle. Once a load larger than 30W is detected, the inverter will automatically begin operation. When the load is disconnected or drops below 30W, the system will again enter power save mode.

Charger

Information Table

EXPERTPOWER IVOCH48V5KW 48V 5KW Pure Sine Wave Inverter Charger FIG
10

Top Panel Settings

Panel Overview

POWER SAVING ON	P-Save LED lights GREEN (power saver ≤ load 30W)
SHORE POWER ON	AC LED lights GREEN
INV (Inverter)	INVERTER LED lights up YELLOW to indicate it’s on.
CH (Charger)	CH LED lights GREEN for bulk/float charging
ALARM	Alarm LED lights up RED
BAT Type	Battery Type 1-9 Selector

SW

(Working Mode)

| Frequency Selection| Adjust frequency between “50Hz” and “60Hz”
AC/DC

Switch

| Adjust the AC/DC power priority
Next Page| Move to the next page in the information panel

Battery Type Selections and SW Switch

Different kinds of batteries have varying charging voltages. In order to protect your batteries, our inverter is designed to be suitable for a variety of different types of batteries. On the top of the inverter, you can choose the correct voltage specific to your needs using the BAT Type Dial and the Gear Set Table below to ensure that your battery is with in optimal condition.

Using the Battery Type Dial: Gear Set Table:

Switch Setting|

Description

| Boost| Float
---|---|---|---
Voltage| Voltage
48V| 48V
0| FACTORY DEFAULT| Not charging| Not charging
1| Gel USA| 56.0| 54.8
2| AGM 1| 56.4| 53.6
3| AGM 2| 58.4| 54.8
4| Sealed Lead Acid| 57.6| 54.4
5| Lithium (LiFePO4)| 57.6| 55.2
6| Open lead acid| 59.2| 53.2
7| Calcium| 60.4| 54.4
8| Desulphation| 62.0| 4 hours then off
9| Not used| –| –

Using the SW Switch:
Use your fingernail, pen, or small enough object to change the switches to the desired priority.

SW 1: Move to “ON” to set the frequency to 60Hz. For 50Hz, set the switchback down.
SW 2: Move to “ON” to set priority to “DC”. For AC priority, set the switchback down.

Wiring Guide

WARNING:

The output voltage of this unit must never be connected in its input AC terminal, overload or damage may result. Always switch on the inverter before plugging in any appliance.

AC Wiring Connection 120V Single Phase

We recommend using 10-12AWG wire to connect to the AC terminal block. There is only one way of connecting and wiring the terminal block. All of the wirings are CE compliant. Please contact our technical support team if you are not sure about how to wire any part of your inverter. EXPERTPOWER IVOCH48V5KW
48V 5KW Pure Sine Wave Inverter Charger FIG 8

DC Wiring Connection Cable Type Selections

It is suggested the battery bank be kept as close as possible to the inverter. The following table is a suggested wiring guide for a 1-meter cable. In case of wiring longer than 1m, please increase the cross-section of the cable to reduce the loss.

Watt Model

|

Battery Voltage

| Wire Gauge / Min
---|---|---
0~1.0m| 1.0~5.0m
5000| 48 Vdc| 90mm2| 120mm2

Please note that if there is a problem obtaining for example 90mm˝ cable, use 250mm˝ or 335mm˝.
One cable is always best, but cable is simply copper and all you require is the copper, so it does not matter if it is one cable or 10 cables as long as the square area adds up. Performance of any product can be improved by thicker cable and shorter runs, so if in doubt round up and keep the length as short as possible.

Audible Alarm Protection

Alarm Indicators

Indicator

Battery Voltage Low| Inverter LED lights green and buzzer beeps every 5s
Battery Voltage High| Inverter LED lights green and buzzer beeps every 1s — shuts

down after 60s

Inverter Overload

| 110%< load<125%: No audible alarm for 14 minutes, Begins to beep every second at the start of the 15th minute, and shuts down after 15 minutes.

125% <load<150%: Beeps every 1s, and shuts down after 60s. Load>150%: Beeps every 1s, and shuts down after 20s.

Over-Temperature| Heat sink temp. >105ºC, over temp. red LED Light flashes, beeps

every 1s;

Fan

Protection

Over Temperature Protection| Heat sink temp. 105ºC, (shutdown) after 30 seconds
Back-Feed Protection| Yes
Recover from shutting down for fault| Mode of operation: restart the machine

LED Indicators & Error Codes

LCD Display

LCD Will Display as Follows:

Error Codes

Fault Status Description:
Fault: TX 0000000 “TX” means the load and inverter do not connect, an internal line connection failure. For more detailed information on fault status, please refer to Fault Status Table. The inverter will display “System Normal” when working.
Fault Status Table:
site| Name
---|---
B0| Communication Failure| 0- normal 1- failure| TX 0000000
B1| Battery Voltage| 0- normal 1- failure| 1000000
B2| Inverter Failure| 0- normal 1- failure| 0100000
B3| Fan Failure| 0- normal 1- failure| 0010000
B4| Output Overloa| 0- normal 1- failure| 0001000
B5| Output Short Circuit| 0- normal 1- failure| 0000100
B6| Battery Failure| 0- normal 1- failure| 0000010
B7| Battery Over-Voltage| 0- normal 1- failure| 0000001