EXPERTPOWER IVOCH2KW 3000W Pure Sine Wave Inverter Charger Owner’s Manual

June 16, 2024
ExpertPower

EXPERTPOWER IVOCH2KW 3000W Pure Sine Wave Inverter Charger

EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
product

Warning

PLEASE READ INSTRUCTIONS BEFORE CONTINUING

This manual contains important safety installation, and operation instructions for the ExpertPower Inverter-Charger. Please do not operate the Inverter- Charger without reading this manual first.

Safety Information and Warnings

The safety of the consumer has been considered prior to designing and creating this product. Please follow the user instructions carefully to operate and install this component to your power system. In order to prevent accidents and injuries please keep this manual for future reference.

  1. The installation of the inverter should be done by professionals or under the assistance of a local dealer.
  2. Verify whether the input DC voltage range meets voltage polarity requirements (12V±20%). Confirm whether the load device voltage is single-phase 1 DOV~ 120VAC; power should not be more than rated output power of the inverter.
  3. Do not spill any liquid on the inverter, or use a damp cloth to wipe the inverter casing. Do not touch the unit’s terminals when running, especially with wet hands, otherwise electric shock injury can occur.
  4. If you need to change the operating environment, do not do so yourself. It should be done by professionals or with assistance from the supplier/local dealer.
  5. The operating environment of the inverter should be well-ventilated with a temperature range of -4° to 113° F. Keep away from fuel sources and direct sunlight. Do not run in humid or dusty environments this can cause failures to occur. During operation, the inverter-charger will reach medium to high temperatures; this is normal. Remember to maintain proper ventilation during operation to keep the inverter-charger running in the best condition. To facilitate this, please keep a clean environment around the unit and DO NOT allow any vents or fans to be blocked.
  6. Keep children away from this unit at all times. It is not a toy. Serious injury or death could occur if inappropriately handled.
  7. Confirm if the inverter can be connected with existing wiring. The AWG rating should be sufficient for the loads that will be ran.
  8. Do not open the inverter under any circumstances. Besides voiding the warranty, you are risking severe electric shock to yourself and others around you.

Introduction

ExpertPower 12V Inverter-Charger

Our inverter charger is Pure Sine-Wave, Low-Frequency, and comes equipped with an On-board Intelligence System that handles most of the heavy lifting within your electrical system. The inverter converts 12 volt direct current (VDC) into 110 volt alternating current (VAC), or more commonly, the power you utilize at home through your wall outlets. A typical solar power system consists of a solar panel, solar charge controller, inverter, battery, and intermediary components such as fuses and breakers.
This inverter also has an Auto Transfer Switch also known as the Bypass Feature which allows the system to be used with or without batteries meaning it can depend solely on shore-power for all your AC and DC appliances.

Core Advantages:

  • Low power consumption on power save mode
  • Low frequency – Heavy duty transformer
  • High conversion efficiency (90%~98%)
  • Intelligent CPU management
  • Latest inverter technology
  • Best electric components

ApplicationsEXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-1

Inverter Diagram

EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-
Charger-fig-2...... EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-3

Component Key

EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-
Charger-fig-4.....

Technical Specifications

EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-
Inverter-Charger-fig-6 EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-7

Top Panel Overview

EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-
Charger-fig-8

Wiring Guide

WARNING:

The output voltage of this unit must never be connected in its input AC terminal, overload or damage may result. Always switch on the inverter before plugging in any appliance.

AC Wiring Connection

110V Single Phase

This connection method is completely optional. We recommend using 10 -12 AWG wires for AC terminal block connection. The diagram below shows an example of both AC input and output being used. This inverter charger can also be used with just AC input or output connection depending on your needs. Please contact our support team if you are unsure how to wire any part of your inverter. EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-9

AC Terminal Block Wiring:

  • Slightly unscrew the first-row o screws to open the wire clamp.
  • Insert exposed wire segment into the bottom opening.
  • Tighten the screw back in while the exposed wire segment is inserted. Ensure all wires are properly fastened.

DC Wiring Connection

Cable Size, Material, and Safety

It is recommended that the battery bank be kept as close as possible to the inverter. The following table is a suggested fuse and wiring guide for a 3 ft cable. If wiring is longer than 3 ft, please increase the diameter (AWG) of cable for stability and safety. EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-
Inverter-Charger-fig-11

  • The stability and safety of this product can be improved by using one shorter- thicker cable. Therefor, if in doubt, round up in wire size and keep the length as short as possible. Another important aspect of your power system is to take into consideration the cable material. We highly recommend that you use only copper cables for your wiring needs as they are the gold standard for this type of product.

Connecting Battery Bank

  • Unscrew the top plastic screw on the protective plastic cover.
  • Remove the protective plastic cover to get access to the positive and negative terminals.
  • Unscrew the metal bolt and remove both washers.
  • Attach the Battery Pack Cables to the appropriate terminal, place washers over the cable, and screw the bolt back on firmly.
  • Return the protective plastic cover and fasten it back on with the plastic screw.EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-12

Grounding Your Inverter

Grounding Your System

Grounding is an important step for any electrical system and is highly recommended. Grounding your electrical system can help with safety and to prevent faults. It is also a requirement for certain Local and National Electric Codes (NEC). Please consult with NEC for more information on this subject regarding local regulations and suggestions.

  • The recommended wire size for grounding this inverter is an 8 AWG copper wire.
  • Connecting to ground must be done via the available grounding cables for house applications or to the metal frame of an RV for mobile home applications.

AC/DC Operation

Basic Connection

Below is a typical example of what the electrical system is like. Shore power also known as AC Input flows through the inverter-charger to provide AC power guarded by breakers or fuses while charging the battery bank. The same concept applies while under battery power, as the inverter will be powered by DC (battery) and then converted- ed to AC while protected with battery-specific fuses and breakers. The battery can be charged utilizing solar panels in conjunction with a solar charger controller.EXPERTPOWER-IVOCH2KW-3000W-Pure-
Sine-Wave-Inverter-Charger-fig-14

Auto Transfer Switch

AC Priority (Recommended) When set to AC priority, you will draw from shore power and not the battery bank to power the 110V appliances. When disconnected from shore power, DC power from the battery bank/solar will be converted into AC.EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-15

  • When shore power is connected, it will be utilized over the battery bank to power the inverter while simultaneously charging the battery bank this is also known swith to see next pagearging can be turned off by setting Battery Type
  • Solar/batery bak pe dise in acted, the inverter automatically switches to
  • When shore power is restored, the inverter will automatically switch the power source from battery bank to shore nower in 5 ms.

DC Priority

When set to DC priority, the inverter will utilize the battery bank for electricity over shore power. When battery voltage gets too low, it will automatically switch to shore power if it is connected. Charging can be turned off by setting the battery switch to 0 (See next page.EXPERTPOWER-IVOCH2KW-
3000W-Pure-Sine-Wave-Inverter-Charger-fig-16

  • AC loads will be powered by the battery with the inverter if battery voltage is higher than 11V.
  • When the battery voltage drops below 11V, the inverter automatically switches to shore power (if connected) and charges the batteries.
  • When battery is charged to 13.5V, the inverter will automatically switch back to battery power.
  • When shore power is not detectable and battery voltage is lower than 10V, the inverter will shut down. When shore power is detected again, the inverter will turn on automatically and switch to shore power and charge the battery or when battery is charged to 12V, inverter will automatically turn on and switch to battery power.

Battery Type Selections and Priority Switch

Different kinds of batteries have varying charging algorithms. In order to protect your power system, our inverter is designed to be suitable for a variety of different types of batteries. On the top of the inverter, you can choose the battery type to your needs using the Battery Type Dial and the Battery Type Settings Table below to ensure that your battery is with in optimal condition.

Using the Battery Type Dial:

  • To move the dial use a small screwdriver, coin, or other flat tool and insert it into the arrow shown on the left. Turn the screwdriver so that the arrow in the BAT Type Dial points to the desired Switch Setting shown belowEXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-18

Battery Type Settings Table:EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-
Inverter-Charger-fig-19

Using the Priority Switch:

  • Use your fingernail, pen, or small enough object to change the switches to the desired priority.
    • Switch 1: Move to “ON” to set frequency to 60Hz. For 50Hz, set the switch back down (not usually used in the USA).
    • Switch 2: Move to “ON” to set priority to DC. For AC priority, set the switch back down (Recommended).

Alarms & ProtectionsEXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-
Charger-fig-21 EXPERTPOWER-
IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-22

LCD Display

LCD Will Displav as Follows:EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-
Inverter-Charger-fig-23EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-24

Error Codes

Interpreting Faults

Faults can occur for a variety of reasons. When an error is detected the inverter charger will show a fault code. Use the fault code and reference the table below to troubleshoot the error. If the fault persists please feel free to contact us for support.EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-
Inverter-Charger-fig-25

Fault Status Table:EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-
Charger-fig-26

Additional Support

Determining Battery Bank Size

Battery Bank – Size and Example

To select the correct battery bank size you must determine the amount of total watts (load) and how long the load needs to operate. This can vary depending on your needs, applications, and appliances.

Estimate Wattage (Load) – Appliances to be Powered

NOTE: This is a general Running Watt guide. Be sure to verify the correct Power Consumption & Surge of your appliances.EXPERTPOWER-IVOCH2KW-3000W-
Pure-Sine-Wave-Inverter-Charger-fig-27

Example for Determining Battery Sizes

Battery Size: The total Watt Hours (WH) determines the size of the battery.

  • A watt-hour is the Voltage (V) multiplied by the Current (Amps) that the battery can provide during a period of use known as Amp Hours (AH).
  • Using the equation below multiply the Volts (V) of your battery by the Amp Hours (AH) of each battery to determine total Watt Hours (WH).EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-28

For an example of a rough estimate on appliance runtime, use the provided information above in conjunction with the example of 12V applications table on the next page.

Examples With 12V 100Ah Battery

EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-29

Determining Inverter Size & Use

Inverter – Size, Appliance Variables, & Surge

Our inverters are rated to handle specific surge or starting watts for large or heavy-duty appliances. To select the appropriate inverter for your system you also need to take into consideration its Rated Continuous Power and Peak / Surge Power. For the best operation of your appliances you will need to understand Appliance Variables such as duty cycles or variable active running times, and Starting Surges. Furthermore, you must also take into consideration the Inverters’ Idle Power Consumption and include this in your total power draw from your Battery Bank.

Selecting Inverter Size – Idle, Rated, and Surge PowerEXPERTPOWER-
IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-30

Appliance Variables

Duty Cycles: All appliances have operation behaviors but most commonly run on a constant wattage consumption. Other appliances function on variables that change there power consumption. Variables can be environment temperature, specific conditions, set or automatic functions. These are known as Duty Cycles or Power Cycles which is the fraction of a period that the appliance is active. Simply put, a duty cycle is the ratio of the active time of an appliance in comparison to the total time period it is in use.EXPERTPOWER-
IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-31

To get a more accurate runtime you must take into consideration the efficiency of the inverter which is 90%. To do this, take the calculated Energy Consumption of your appliance and apply it to the equation below :EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-
fig-32

Starting / Surge Watts

Starting Surges: An initial surge of electrical power that lasts for less than a second but is necessary for appliance start up and operation. Starting surges can typically be found on appliances with motors or compressors, they are usually 2 to 3 times the appliance’s rated running watts.

  • Common appliances that have these surges and or intermittent run times are Air Conditioners, Heaters, Refrigerators, Microwaves, etc…EXPERTPOWER-IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-33
  • The Duty Cycle in this table is just an example and does not reflect the actual duty cycles of any appliance. Actual appliance duty cycles can sometimes be extremely varied and thus can only be estimated.

Calculate Your Appliances

Use the table below to keep a record of your appliances energy consumption.EXPERTPOWER-
IVOCH2KW-3000W-Pure-Sine-Wave-Inverter-Charger-fig-35

12V DC APPLIANCES:

Energy Consumption = Rated Watts X Duty Cycles% X Time Per Day
(WH / Day)/ (Hr)

110V AC APPLIaNces:

Energy Consumption = Rated Watts X 1.1 X Duty Cycles% X Time Per Day
(WH / Day)/(Hr)

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