TEXAS BCP 4300 Hand Held Trimmer and Brushcutter User Manual

BCP 4300 Hand Held Trimmer and Brushcutter
BCP 5200
User Manual

Illustrations

Warning symbols

| Read the user manual before operating this machine.
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| Use ear protection, safety glasses, and a safety helmet.
| Wear safety gloves.
| Wear safety shoes/boots.
| Rotation direction.
| Risk for flying objects.
Keep your distance from animals andhumans.
| Do not press the rotating trimmer head/blade towards hard objects, like e.g. stones.
| Hot area.
Keep fingers and cloth away from the area.

Congratulations on purchasing your new brush cutter. Please read this instruction manual carefully, especially the safety warnings marked with the symbol: Spare parts
Spare part drawings for the specific product can be found on our website www.texas.dk If you find the part numbers yourself, this will facilitate more rapid service.
For the purchase of spare parts, please contact your dealer. You will find a list of dealers on the Texas website.

Safety precautions

Setup
Do not put hands or feet near or under rotating parts.
Read this manual carefully. Make sure that you are familiar with the different controls, settings, and handles of the equipment.
Know how to stop the unit and ensure that you are familiar with emergency stops.
Never allow children or people unfamiliar with these instructions to use the machine. Note, that local regulations can restrict the age of the operator.
If you feel unwell, tired, or have consumed alcohol or drugs, do not operate the machine.
Always inspect the machine before usage Ensure that no parts are worn or damaged.
Replace worn-out or damaged elements and bolts in sets to preserve balance.
The operator of the machine is responsible for people’s safety.
Never use the machine near children or animals.
The operator of the machine is held liable for any accidents or hazards to other people and their property.
Thoroughly inspect the area, where the equipment is to be used if necessary and remove any foreign objects.
Do not refuel gasoline indoors or while the engine is running.
Spilled gasoline is extremely flammable; never refuel while the engine is still hot.
Wipe off any spilled gasoline before starting the engine. It may cause a fire or explosion!
Beware of hazards, while working on difficult soil hence; extremely stony or hard soil.
Boots with non-slip soles with a steel jacket are required. Avoid loose- fitting clothes.

Operation
Always start the engine in the working zone.
Do not leave the working zone while operating the machine, if it is necessary to leave the working zone, turn off the engine before leaving the zone.
After striking a foreign object, stop the engine immediately, remove the spark plug cap and inspect the machine thoroughly for damage. Repair the damage before continuing
If the machine should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of damage.
Always turn off the engine and ensure that all moving parts have come to a complete stop before making any repairs, adjustments, or inspections.
Exercise extreme caution when operating on slopes.
Never operate the machine at a fast pace.
Do not overload machine capacity by attempting to work at too fast a rate.
Never allow any bystanders in front of the unit.
Only operate the machine in daylight or in fully illuminated areas
Ensure a stable foothold and always keep a firm hold on the handles. Always walk, never run.
Do not operate the equipment when barefoot or wearing sandals.
Exercise extreme caution when changing direction on slopes
Never attempt to make any adjustments, while the engine is running.
Never operate the engine indoors or in areas with low ventilation. The exhaustion from the engine contains carbon monoxide. Failure to observe could result in permanent injury or death.
Use eye and ear protection.
Use long pants, strong shoes, and gloves.
Keep all spectators, children, and pets at a distance of at least 15 meters.
Keep long hair tied back.
The work area must be well lighted.
Stand firm and in balance. Do not reach too far out.
Keep the trimmer head, the blade, and other warm surfaces away from your body.
Keep the trimmer head / the blade below your waist.
Never touch the area near the silencer and the cylinder as these parts get hot when the engine is running.
Always stop the engine and take off the lid of the spark plug before making adjustments or repairs.
Make sure that the trimmer head/blade is fitted correctly and securely fastened. If not this may lead to serious personal injury.
Make sure that all safety guards and handles are correctly and securely fastened.

Gasoline safety
Use extreme care in handling gasoline. Gasoline is extremely flammable and the fumes are explosive.
Serious personal injury can occur when gasoline is spilled on yourself or your clothes. Rinse your skin and change clothes immediately!
Use only an approved gasoline container. Do not use soft drink bottles or similar!
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Never refuel your machine indoors.
Let the engine cool down before refilling
Never fill the fuel tank to more than 1 cm below the bottom of the filler in order to provide space for the fuel to expand.
After refueling, ensure that the cap tightens securely.
Never use the lock function on the gasoline gun, when refueling.
Do not smoke while refueling.
Never refuel inside a building or where gasoline fumes may get in contact with an ignition source.
Keep gasoline and engine away from appliances, pilot lights, barbecues, electric appliances, power tools, etc.
If the fuel tank has to be drained, this shall be done outdoors

Maintenance and storage
The engine shall be stopped when carrying out maintenance and cleaning operations, when changing tools and when being transported by means other than under its own power.
Check regularly that all bolts and nuts are tightened. Retighten if necessary.
The engine must be completely cooled before storing indoors or covered.
If the machine is unused for a period of time, please refer to the instructions in this manual.
Maintain or replace safety and instruction labels, as necessary.
Only use original spare parts or accessories. If no original parts or accessories are used, the liability is no longer applied.

Miscellaneous
The gears are delivered pre-greased. However, always ensure they are well greased before each use.
Factory-fitted control devices, such as the handle-mounted cable, must not be removed or exposed.
Only drain the fuel tank outdoors. Gasoline is extremely flammable and the fumes are explosive.
Ensure that the machine is properly secured when transported on a flatbed etc.

Identification of the parts

Se Fig. 1 and illustration:

1. Trimmer head
2. Gear lock
3. Bevel gear
4. Blade guard
5. Shaft/tube
6. Handlebar clamp
7. Handlebar
8. Right handle
9. Throttle trigger
10. Start/Stop switch
11. Safety switch
12. Spark plug cover
13. Recoil starter handle| 14. Primer bulb
15. Fuel tank
16. Choke arm
17. Screw for air filter
18. Anti-vibration cover
19. Suspension plate for harness
20. Left handle
21. Nut
22. Bottom plate
23. Washer
24. Blade
25. Top plate
26. Harness
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Assembly

Follow the procedure shown in Fig. 2 – 4:

1. Attach the handle to the bracket and lock it with the handle clamp (Fig. 2).
2. Mount the blade guard (Fig. 3) og and fix it to the bracket using the supplied bolts.
3. Mount the guard extension to the main blade guar(Fig. 4).
4. Make sure the brush cutter has a good balance and that all bolts are tightened.

Mounting the blade and trimmer head

On the bevel gear, there is a small bolt (Fig. 5), which can lock the gear. It is activated by pulling the bolt, turning it 45 degrees, and releasing it into position.
When this is done, the blade/trimmer head cannot turn around, and it is now possible to release/tighten the blade and trimmer head.
Mounting the blade

1. Activate the gear lock bolt (Fig. 5), so it cannot turn around.

2. Mount the blade (B), washer (C), the bottom plate (D), and nut (E) in the correct order, as shown in Fig. 6.
   Make sure the blade (B) fits perfectly on the top plate (A).

3. Tighten the nut (A) securely (link thread)

4. Deactivate the gear lock bolt to release the gear again.

Mounting the trimmer head

1. Activate the gear lock bolt (Fig. 5), so it cannot turn around.
2. Mount the washer (B) and trimmer head (A) as shown in Fig. 7.
3. Tighten the trimmer head (B) securely with your hand (link thread)
4. Deactivate the gear lock bolt to release the gear again.

Always remember to deactivate the gear lock before the engine is started!
Notice: Store the individual parts for the trimmer head or blade for later use.
To dismount the blade/trimmer head, follow the above instructions in the opposite order.

Fuel

• This product is equipped with a two-stroke engine that demands two-stroke oil added to the petrol.
• Always use unleaded E5 gasoline.
• Never use ready-mixed gasoline/oil from service stations that are normally used for mopeds, motorbikes, etc.
• Use a clean and approved petrol can for mixing the petrol with oil.
• Use an approved two-stroke oil for air-cooled engines, chainsaws, trimmers, etc. (Do not use oil for outboard engines of cars. (Mix only small quantities).
• Texas recommends the ALCO 2-stroke oil in a 2.5% mixture. That means mixing 0.1 l of 2-stroke oil with 4 l of unleaded gasoline.
• Always follow the guidelines of mixture given by the oil manufacturer, however, always use a minimum of 2.5% mixture (never 2%). If doubt the guideline of the mixture from the oil manufacturer, then use a 4% mixture.
• Alkylate gasoline is not recommended, as it is a 2% mixture only and can damage the engine. The warranty will not cover if this happens.
• Mix the oil and gasoline thoroughly and shake the can before filling (Fig. 24).
• Never use a mix of gasoline and oil that is more than 90 days old as this may lead to problems when starting the engine. Never store the same mixture in the tank for more than 30 days.

When storing the machine for more than 30 days you should empty the tank.

Filling of petrol – Smoking prohibited!

1. Unscrew the petrol lid. Place it on a clean surface.
2. Carefully pour the oil-mixed fuel into the tank. Beware of spilling.
3. Screw the lid on tightly. Wipe away any spilled fuel.
4. It is normal that the engine smokes the first time it is used.

Notice! Always turn off the engine before fuelling.
Never put fuel on a machine that is running or when the engine is hot (cooling time at least 2 minutes). Move more than 3 meters away from the place where you put fuel on the engine before it is started (Fig. 25).
Refuel (Smoking prohibited)
Mix and store the fuel in containers that are approved for the purpose.
Mix the fuel outdoors where there are no sparks or flames.
Choose a bare place, turn off the engine and leave it to cool for 2 minutes before refueling.
Untighten the lid slowly to let out any pressure and to avoid any fuel spills under the lid.
Wipe off any spilled fuel. Move the machine more than 3 meters away from the place where you put fuel on the engine before it is started (Fig. 25).

Start / Stop

How to start a cold engine

1. Place the brush cutter on a flat surface.

2. Set the start/stop switch to ”I”. Se Fig. 8

3. Push the primer bulb 7 times. It is located behind the air filter (Fig. 10).
   Set the choke arm to start position .
   See Fig. 11-A

4. Pull the recoil start handle until initial ignitions are heard.

5. Set the choke arm to run position .

6. Pull the recoil start handle until the engine starts.

7. After 6-7 seconds, activate the safety switch and the throttle trigger to increase the engine rpm

How to start a warm engine

1. Set the choke arm to run position , See Fig. 11-A
2. Pull the recoil starter handle until the engine runs
3. After 6-7 seconds, activate the safety switch and the throttle trigger to increase the engine rpm.

How to stop the engine

1. Release the gas and the safety switch. Fig.6-B
2. Set the switch in the “O” position. See Fig. 9 Replacement of nylon line

Replacement of nylon line

Overview (Fig. 13):
A. Line compartment
B. Spring
C. Nylon line
D. Spool
E. Lid

Procedure for replacement of nylon line:

1. Stop the engine.
2. Press on each side of the lined compartment (A). The lid (E) may now be removed.
3. Dismount the spool (D) simply by pulling it out from the list (E). Leave the spring (B) in the lined compartment (A). Remove any bits of line (C). Attach 3-4 meters of the new line (2.4 mm) and place it double.
4. Fit each end of the line into a hole on the spool. Wind the two ends of the line in the direction of the arrow. Avoid twisting the line. Finally cut the double line in the middle. Fit the two ends through the line controllers. DO NOT OVERFILL THE SPOOL!
5. Assemble the trimmer head in reverse order. First, fit the spring (B) into its position. Pull the two line ends (B) out through the two holes of the lid (E).
6. Finally, mount the lined compartment (A). Make sure that it is fitted securely.

Always make sure that the trimmer head is fitted securely.

Operation

• When the engine is stopped the rotating blade must be held in grass or bush until it holds still.
• Always hold the machine with both hands.
• The machine must not be used if the safety guard is not correctly fitted and in mint condition.
• Always stop the engine before attempting to remove objects that may have stuck on the blade.
• Never touch or try to stop the blade while it is still spinning.
• A rotating blade may cause damage, as it continues to spin after the engine has stopped or the gas has been turned off. Always be in control of the tool until the blade has stopped spinning.
• Always make sure that the blade is mounted securely and correctly before every time is used.
• Only use a sharp blade. Replace blades that are worn or damaged.
• Only use original spare parts.
• Only use the blade for weeds, grass, and similar.
• Throwback is something that may occur when the rotating blade gets into contact with something, it cannot cut. This contact may have the effect, that the blade stops for a moment, and suddenly the tool is thrown away from the hard object that was hit. This reaction may be so violent that the user loses control of the tool. Throwback may occur without warning if the blade is stuck, loses speed, or is impeded. This is most likely in areas where it is difficult to see the material that is being cut.
• The harness must always be used and adjusted to fit in the correct manner.
• Keep a firm grip on both handles while the blade is running. Keep the blade away from your body and below your waist.
• High grass should always be cut from the top and downwards. In this way, you prevent the grass from being wrapped around the trimmer head and thereby lead to overheating and damage. If grass and the like are wrapped around the trimmer head the engine must be STOPPED, the spark plug cap is taken off and the grass is then removed.
• For moving the line forward you tap the trimmer head lightly against the ground while the engine runs at full speed.
• Hold the trimmer at an angle towards the area that is to be cut.
• The illustration (Fig 14) shows the best cutting direction when used as a grass trimmer (nylon line) and brush cutter (blade).
• Use the line to cut. Do not force the trimmer’s head into the grass that has not yet been cut.
• Do not allow the trimmer head to constantly come into contact with the ground during normal cutting (Fig. 15). Constant contact of this type can cause damage and wear to the trimmer head
• Wire and fences are hard on the line and may even cause it to break.

Stones and walls, and wood cause the line to be worn down very fast. Walk around trees and bushes. Bark and trees, wood boarding, and poles are easily damaged by the line

Air filter

For correct performance and durability, the air filter must be kept clean:

1. Remove the lid of the air filter (Fig. 16) by unscrewing the screw (A) that fastens the lid (B).
2. Wash the filter (C) in mild soap water. Leave it to dry. Pour on a little two-stroke oil Press out any surplus oil. Replace an old and worn filter.
3. The filter and lid are fitted again. Make sure that the filter and lid are secured and tightened.

Clean the air filter every 5 hours or more often if you work in dusty areas.

Spark plug

This machine is equipped with a spark plug with an electrode distance of 0.6-0.7 mm. See Fig. 17.
For optimal performance, it should be replaced once a year.
The spark plug is located under the plastic cover on the engine. See Fig. 1-12.
Article number for new spark plug: 10011022

Storage

1. Empty all fuel into a can approved for petrol. Let the engine run until it stops.
2. Clean the machine and store the machine frost-free and out of reach for children.
3. Observe all safety precautions concerning safe storage and handling of gasoline.

Lubrication of bevel gear

The gear is lubricated from the factory, but for every 30hour operation, Grease MUST be refilled. Top up with grease type: MULTIFAK EP-0 (No. 90406560). Remove the screw and carefully press grease in the gear housing. See Fig. 18.
Please note that the gear gun is not supplied!

Adjusting the idle speed

First, check that the air filter is clean, as it can affect the result.
When the idle speed is correct, the cutting attachment should not rotate, when the machine is idling.
If adjustment is required, the idle screw (T) can be adjusted. See Fig. 19,
Follow the below procedure:

1. Close (turn clockwise) the idle adjustment screw T, with the engine running, until the cutting attachment starts to rotate.
2. Open (turn anticlockwise) the screw until the cutting attachment stops.
3. The idle speed is correctly set when the engine runs smoothly in all positions, and there is a clear margin to the speed at which the cutting attachment starts to rotate

If the idle speed cannot be adjusted the cutting attachment stops. Contact your dealer/service center. Do not use the machine until it has been correctly adjusted or repaired.

Fuel filter

When the engine runs short of fuel, check the fuel cap and the fuel filter for blockage/dirt, and clean it before new mixed fuel is added. See Fig. 20.

Use of harness

When using the brush cutter, it must always be hooked securely to the harness. Otherwise, you will be unable to control the brush cutter.
The harness should be hooked to the suspension plate (Fig. 1-19) on the brush cutter.
When using the harness, the weight is evenly distributed across both shoulders (Fig. 21).
Adjust/tight the harness so it fits properly and feels comfortable.
Adjust the shoulder strap so that the cutting attachment is parallel to the ground (Fig. 22).
Let the cutting attachment rest lightly on the ground (Fig. 23). Adjust the position of the suspension ring to balance the brush cutter correctly

Technical specifications

Max 8,500 rpm (nylon line)
Working width| 25.5 / 43 cm (blade/line)
Fuel tank| 0.6 liter
Weight| 8.6 kg
Noise| 113 dB(A)
Model| BCP 5200
Engine| 52 cc / 1.5 kW (7.000 rpm)
Rotations per minute| Max 9,500 rpm (blade)
Max 8,500 rpm (nylon line)
Working width| 25.5 / 43 cm (blade/line)
Fuel tank| 0.6 liter
Weight| 8.7 kg
Noise| 113 dB(A)

Standard warranty terms and conditions

The warranty period is 2 years for private end-users in EU countries.
Products sold for commercial use, only have a warranty period of 1 year.
The warranty covers the material and/or fabrication faults.

Restrictions and requirements
Normal wear and replacement of wearing parts are NOT covered by the warranty.
Wearing parts, which are NOT covered for more than 12 months:

• Blades
• Spools with nylon line (trimmer heads)
• Cables
• Switches
• Membranes/gaskets
• Spark plugs
• Engine liquids (oil, gasoline, grease)
• Starter cords
• Filters

If you start the engine without adding the correct fuel mix of gasoline and 2-stroke oil, it will be damaged and cannot be repaired and therefore not covered by the warranty.
The warranty does NOT cover damages/faults caused by:

• Lack of service and maintenance
• Structural changes
• Exposure to unusual external conditions
• Damages to the bodywork, deck, handles, panels, etc.
• If the machine has been improperly used or overloaded
• Wrong use of oil, gasoline, grease, or other liquid types, which are not recommended in this user manual
• Bad or dirty gasoline, results in contamination of the fuel system
• Use of unoriginal spare parts.
• Other conditions where Texas cannot be held responsible.

Whether a case is a warranty claim or not is determined in each case by an authorized service center.
Your receipt is your warranty note, why it should always be kept safe.
REMEMBER:
The purchase of spare parts, as well as any request for warranty repair, model number, year, and serial number, should always be informed. It can be found on the CE label on the machine!

• We reserve the right to change the conditions and accept no liability for any misprints

Troubleshooting

spark plug, place the spark plug cap on the spark plug and place the spark plug on the metal cylinder. Pull the starter and check if there are sparks on the top of the spark plug. If there are no sparks repeat the procedure with a new spark plug. If still no sparks contact a local dealer.
2. No fuel.| Press the fuel primer. If the problem persists, contact your local dealer.
| 3.” Drowned” engine.| Remove the spark plug and turn the trimmer so that the spark plug hole faces the ground. Switch the choke to “RUN” and pull the starter 10-15 times. Clean the spark plug and fit it again. You may also replace the spark plug. Pull the starter 3 times with the choke switched to “RUN”. If the engine does not start, move the choke to “Choke” and the normal starting procedure is used. If the engine still does not start, repeat the procedure with a new spark plug.
4. The starter must be pulled harder than when the machine was new.| Contact your local dealer.
The engine starts but does not accelerate.| The carburetor needs adjustment.| Contact your local dealer.
The engine starts but can only run in full
power and on half choke| The carburetor must be adjusted, repaired, or cleaned.| Contact your local dealer.
The engine does not run on full power and smokes heavily.| 1. Check the mix of the fuel.| Use new fuel with the correct mix.
2. The air filter is dirty| Clean or replace.
3. The carburetor needs adjustment.| Contact your local dealer.
The engine starts running and accelerates but Cannot run idle.| The carburetor needs adjustment.| Contact your local dealer.
The line cannot be pulled forward.| 1. The line is melted together.| Replace. You may be using the tool too close to stones and walls.
2. Too little line.| Fit more line.
3. The line is worn short.| Pull out more line while alternately pressing the line head down and letting go.
4. The line is entangled.| Remove the line from the spool and fit it again.
5. The rotations of the engine are too slow.| Pull out more lines at full speed.
The grass is wrapped around the gear head or line head.| 1. Tall grass is cut at the base.| Cut the grass from the top and downwards.
2. The trimmer is not used at full speed.| Use the trimmer at full speed.
The spool head is difficult to turn.| The threads are dirty, damaged, or full of grass.| Clean the threads and grease or change the spool head. Remove any grass.
Oil leaks from the exhaust| 1. The trimmer is not used on full power.| Use full power
2. Check the mix of the fuel.| Use new fuel and correct the two-stroke mix.
3. The air filter is dirty.| Clean or replace.
4. The carburetor needs adjustment.| Contact your local dealer.

EC Declaration of conformity

EU-importer
Texas Andreas Petersen A/S

• Hereby certifies that the following
• Brushcutter gasoline

BCP 4300 – BCP 5200

• Is in compliance with the specifications of the machine directive and subsequent modifications

2006/42/EC – 2000/14/EC – 2014/30/EU

• Conforms with the following standards

EN ISO 11806-1: 2011, EN ISO 14982: 2009, EK9-BE-56 (V3): 2013
LwA: 113 dB(A)
LpA: 100.5 dB(A)
Vibration (ah): 3.54 m/s 2 (left handle) / 3.15 m/s 2 (right handle)
Serial numbers 226001 – 249999
EU5 emission no. (BCP 4300): e132016/16282016/656SHA1/P002601
EU5 emission no. (BCP 5200): e132016/16282016/656SHB2/P005802
Texas Andreas Petersen A/S
Knullen 22 • DK-5260 Odense S
Responsible for documentation
Johnny Lolk
22.07.2021

Johnny Look
Managing Director

Texas A/S – Knullen 22
– DK-5260 Odense S – Denmark
Tel. +45 6395 5555
– www.texas.dk
– [email protected]
Version 22.1

Documents / Resources

| TEXAS BCP 4300 Hand Held Trimmer and Brushcutter [pdf] User Manual
BCP 4300, BCP 5200, Hand Held Trimmer and Brushcutter
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References

• Salg af havemaskiner - Texas A/S

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