BMPRO J35 Control Node Battery Management System Owner’s Manual
- June 5, 2024
- BMPRO
Table of Contents
- SAFETY PRECAUTIONS
- ABOUT THE J35
- J35
- ControlNode
- INSTALLATION INSTRUCTIONS
- USING YOUR J35
- PAIRING WITH THE CONTROL NODE
- SERVICING, MAINTENANCE, AND STORAGE
- FAQS AND TROUBLESHOOTING
- APPENDICES
- WARRANTY TERMS AND CONDITIONS
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
J35 Control Node Battery Management System
Owner’s Manual
J35+ControlNode FOR MODELS
J35A /J35B/ J35C/ J35D
POWERING YOUR ADVENTURES
With over 50 years of experience in power solutions combined with
manufacturing and design facilities in Melbourne, Australia, BMPRO are the
leading experts in RV power management.
Inspired by the great outdoors, we have created a range of rugged, smart, and
reliable products to power your adventures.
Our range of battery, power, and RV management and control systems gives you
peace of mind when you are on the road so that you can relax in even the most
far-flung destinations, knowing you have control over your power needs.
To learn more about the BMPRO range of products, please visit our website
teambmpro.com
SAFETY PRECAUTIONS
Please read the Safety Precautions before installing or using the J35 and
Control Node. Be sure to observe all precautions without fail. Failure to
observe these instructions properly may result in personal damage, or personal
injury which depending on the circumstances may be serious and cause loss of
life.
Correct installation is the most critical factor in ensuring the safe use of
the J35 and Control Node. If every consideration of these instructions
has been satisfied, the J35 and ControlNode will be safe to operate.
This product is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge unless they have been given supervision or instruction concerning
the use of the appliance by a person responsible for their safety.
Children shall not play with this product. Cleaning and user maintenance
should not be performed by unsupervised children.
Ensure that the product is well ventilated and that if the product has a fan,
the fan is not covered or obstructed.
Metal conducts electricity. Take care not to drop or touch metal objects onto
the battery terminals, which if contacts the battery terminals, could cause
short circuits and may lead to serious personal injury. Take care and remove
unwanted metal objects from the vicinity of the battery and the J35.
Remove any personal metal adornment such as chain, watch or ring before
handling the battery and J35.
Do not replace a damaged mains power cord. If the power cord is damaged, the
product must be discarded.
Batteries are always electrically live and must be treated with extreme
caution. They can supply high short circuit currents, even if they appear
damaged or undamaged.
Before servicing a battery, disconnect the power supply from all power
sources.
Only charge battery types that are supported by this charger (see “Compatible
Battery Types”)
Do not allow water or other liquids to enter the power supply area.
Do not drop or vigorously shake the product as this may cause damage. Do not
shock the product, its accessories, or batteries as this may cause the product
or battery to fail, catch fire or explode.
Stay away from magnetic equipment. Radiation may erase the information stored
on this product causing it to become inoperative.
Please note that your battery can only reach the top performance level only
after it has been fully charged and discharged two or three times.
Electricity and water do not mix. Keep this product and your battery dry and
do not expose it to water or water vapor. Do not operate this product or
battery near any sort of liquid. Do not operate this product with wet hands.
Do not use this product in environments that are excessively hot, cold, dusty,
or humid or where it will be exposed to magnetic fields or long periods of
sunshine. Such exposure may cause the product or your battery to fail, catch
fire or explode.
Only use this product with the supplied power cable and with batteries or
accessories recommended in this manual. The use of other batteries or
accessories not recommended in this manual may cause damage to the unit and
will void the warranty.
The J35 and ControlNode is a high-precision electronic product. It
contains no user-serviceable parts inside. Do not try to dismantle, modify or
repair it yourself. Disassembly, service, or repair by an unauthorized person
will void the warranty.
Before using this product, check that cable connections to the battery are of
correct polarity. To protect against accidental short circuit, ensure that the
shrouding supplied with the batteries are always fitted to the battery
terminals.
Consult a caravan dealer or qualified personnel before servicing your battery.
Do not install this product in the same compartment where flammable materials,
such as petrol are stored.
Product specifications are subject to change and improvement without notice.
ABOUT THE J35
BMPRO’s range of J35 Battery Management Systems is specially designed to
be fitted in Jayco caravans.
The J35 operates from a 240V AC mains power supply, towing vehicle
auxiliary, and solar panels to simultaneously power caravan loads and charge
the caravan battery.
The J35 employs intelligent charging algorithms, ensuring optimal battery
health. Automatic battery preservation mode saves remaining battery power
until you’re ready and able to charge.
Download the JHub App to your mobile device and with the Control Node,
enjoy the freedom to monitor your caravan battery and operate caravan onboard
features, all from your own personal mobile device.
The J35 is available in a range of models to suit any RV and battery
management needs.
FEATURE | J35A | J35B | J35C | J35D |
---|---|---|---|---|
Load Connections | 7 | 14 | 14 | 14 |
Maximum Current Output | 20A | 35A | 35A | 35A |
Maximum Charging Current | 15A | 15A | 15A | 30A |
Solar Input | × | 300W | 450W | 450W |
BYOD + JHub App | **** | **** | **** | **** |
Lithium Compatible | × | × | × | **** |
Table 1: Comparison of features for the models in the J35 +
ControlNode range
OPTIONAL ACCESSORIES
To get the most out of your J35 it may be used with the following products
(sold separately) from the BMPRO range:
BC300 + CommLink External Shunt for integration of additional
accessories and high current loads such as inverters
JControl or JHub Battery Monitors
**MiniBoost DC-to-DC charge-booster for RV applications
COMPATIBLE BATTERY TYPES
The J35** is rated to charge battery banks of up to 600Ah in capacity and of
the following battery types:
BATTERY | J35A | J35B | J35C | **J35D*** |
---|---|---|---|---|
Lead Acid | Valve-Regulated (VRLA) | **** | **** | **** |
Absorbed Glass Mat (AGM) | **** | **** | **** | **** |
Gel | **** | **** | **** | **** |
Lithium | LiFePO4 | × | × | × |
Table 2: Batteries compatible for use with the J35
- By default, the J35D is configured to charge lead-acid batteries
The J35D is designed for use with LiFePO4 Lithium batteries only. Do not connect other types of Lithium batteries to the J35D.
J35
-
MAINS CABLE
The J35 is pre-cabled with a permanent mains power supply cord. The AC mains input is protected by a quick-acting, high-breaking capacity type fuse (rated 250V, 10A).
Do not replace a damaged power supply cord. If the power cord is damaged, the J35 must be discarded. Ensure that the AC mains source always has an earth terminal. -
LOAD TERMINAL BLOCK – COMMON NEGATIVE CONNECTION
Negative wire connection point for the caravan’s 12V loads. -
LOAD TERMINAL BLOCK – POSITIVE CONNECTION
Positive wire connection point for the caravan’s 12V loads.
To control loads from the JHub App, each load must be connected to the correct terminal. Terminals are labeled according to their designated load output.
TERMINAL/LOAD| CURRENT RATING| TERMINAL/LOAD| CURRENT
RATING
---|---|---|---
1-Stereo| 15A| 5-Lights/Spare| 10A
2-Spare| 15A| 6-Lights/Spare| 10A
3-Pump| 10A| 7-Lights/Spare| 10A
4-HWS| 10A| |
Table 3: Designated terminal-load outputs for the load terminal block- positive connection, J35 Model A.
TERMINAL/ LOAD| CURRENT RATING| TERMINAL/LOAD| CURRENT
RATING
---|---|---|---
1-Slide-Out| 15A| 8-12V Outlet 1| 10A
2-Spare 2| 15A| 9-12V Outlet 2| 10A
3-Water Pump| 10A| 10-Spare 10| 10A
4-Hot Water| 10A| 11-Spare 11| 10A
5-Lights 1| 10A| 12-Spare 12| 15A
6-Lights 2| 10A| 13-AirSusp ECU| 10A
7-Lights 3| 10A| 14-Tablet| 5A
Table 4: Designated terminal-load outputs for the load terminal block-
positive connection, J35 Models B, C & D.
Each output is protected by an internal, electronic, auto-recoverable fuse.
This eliminates the need for the user to replace a blown fuse. If an
electronic fuse is activated, the LED Status Indicator on the J35 will
flash a solid red. The J35 will power off the faulty load and resume
normal operation once the fault is fixed.
-
FAN
Regulates the internal temperature of the J35.
To ensure continuous airflow, the fan ventilation holes must never be blocked otherwise the temperature of the J35 may rise and inhibit the optimal operation of the J35 and/or cause the J35 to shut down. The J35 will automatically restart once it has cooled to an acceptable level. -
LED STATUS INDICATOR
Indicates the operational status of the J35. -
AIR SUSPENSION OUTPUT (J35C / J35D)
Connection point to power the caravan’s air suspension.
The Air Suspension output is not controlled by the Load Isolation Switch circuitry. Engaging Load Isolation will not affect the operation of the caravan’s Air Suspension. -
AIR SUSPENSION FUSE (J35C / J35D)
40A automotive air suspension fuse. -
BATTERY CONNECTION TERMINAL
Screw connection for the caravan’s battery.
Do not connect the caravan battery’s negative terminal to the caravan chassis or earth ground point. Connecting the battery’s negative terminal to points other than the J35 negative Battery Connection Terminal (Batt-) may cause the battery to overheat and/or overcharge. -
BATTERY FUSE
40A automotive battery fuse. -
SOLAR INPUT (J35B /J35C / J35D)
The J35B supports the use of panels up to a total of 300W and the J35C & J35D, 450W. Input current to the solar regulator is limited to 20A (J35B, equivalent to 2x150W solar panels) or 27A (J35C & J35D, equivalent to 3x150W solar panels).
The solar input is unable to operate in Power Supply Mode, i.e. with no caravan battery connected. -
AUXILIARY (AUX) INPUT
AUX input is designed for use with 12V DC power sources. The voltage of the DC power source connected to the AUX input must not exceed 14.8V.
AUX will be available to charge the battery if the AUX voltage exceeds the battery voltage by at least 0.5V.
Not all DC-DC chargers in the market used to boost auxiliary charging voltage from the towing vehicle are compatible with the J35. -
LOAD ISOLATION SWITCH
To connect the caravan’s load isolation switch. This switch is used to enter Storage Mode and power off all outputs (load terminal block and CAN bus) on the J35, except for the Air Suspension output.
Battery charging is not affected by the use of the load isolation switch.
As the caravan loads are no longer powered, activating the load isolation switch to enter Storage Mode is a convenient way to save the remaining power of your battery if you are on the road and have limited ability to charge the battery. When charging, Storage Mode ensures that all available charging current is dedicated to charging your battery. -
CAN-BUS COMMUNICATION
To connect to and power BMPRO accessories ( BC300 + CommLink or ControlNode)
ControlNode
-
PAIRING BUTTON
Button to enable Bluetooth pairing between the ControlNode and the JHub App on your own personal mobile device or JHub Tablet. -
LED STATUS INDICATOR
Indicates the operational/pairing status of the control node.
Table 5: ControlNode Operational Status and LED Flash Codes** Operational Status| Flashing Status| Note
---|---|---
ControlNode is ready to pair| Green Flash 30 sec
**|
ControlNode memory is full, cannot pair to any new mobile devices
| Orange Flash 1 sec
****|
To pair to a new mobile device, clear the memory of the Control Node
Clearing ControlNode memory*| Red Flash 1 sec
****|
Memory will only be cleared if the user presses and holds the Pairing Button for 10 seconds.
*After the memory has been cleared, the ControlNode LED Status Indicator will immediately flash green to enable pairing to a new mobile device.
- CONTROL NODE SERIAL NUMBER
Required to choose the correct device when pairing the Control Node to the JHub App on your own personal mobile device or JHub Tablet.
INSTALLATION INSTRUCTIONS
REPLACING BATTERIES
Before using a battery other than that which was installed at the caravan
dealership, consult with the battery manufacturer for a detailed description
of the installation, uses, and maintenance of the battery. Verify that the
type and capacity of the battery or batteries used are compatible for use with
the J35.
Figure 3 details the connection of the caravan battery to the J35.
After fitting a new battery to the J35, make sure that it is configured in the
JHub App.
Correctly configuring the battery capacity and profile will ensure that the
J35 will select the best charging parameters for the caravan battery in
use, and the software accurately estimates battery usage.
Sparks have the potential to cause an explosion should combustible gases be
present. The following procedures are designed to minimize the risk of spark
generation when connecting or disconnecting the battery. The positive terminal
of the battery must not be connected to the chassis.
Do not install the battery in the same compartment where flammable material,
such as petrol, is stored.
Figure 3: Wiring the caravan house battery to the J35. To protect
against short-circuits and reversed battery connections, install a 40A fuse,
as close as possible to the battery’s positive terminal.
DISCONNECTING A BATTERY FROM THE J35
To disconnect a battery from the J35:
- Power off all loads connected to the J35, the easiest way is with the switch connected to the J35 Load Isolation input
- Turn off and remove all power sources (mains/solar/AUX) to the J35
- Disconnect the battery’s negative (black) terminal from the J35 Batt- connection point
- Disconnect the battery’s positive (red) terminal from the J35 Batt+ connection point
CONNECTING A BATTERY TO THE J35
To connect a battery to the J35:
- Power off all loads connected to the J35, the easiest way is with the switch connected to the J35 Load Isolation input
- Turn off and remove all power sources (mains/solar/AUX) to the J35
- Connect the battery’s positive (red) terminal to the J35 Batt+ connection point
- Connect the battery’s negative (black) terminal to the J35 Batt- connection point
CONNECTING MULTIPLE BATTERIES
Before connecting multiple batteries in parallel to the J35, check that
all batteries are:
- Of the same type, for example, deep cycle AGM battery
- Of the same capacity, for example, 100Ah
- By the same manufacturer
- Fully charged
- Of the same age-never use batteries that differ in age
The recommended wiring for connecting multiple batteries in parallel to the J35 is given in Figure 4. Depending on system requirements, a qualified auto-electrician may wire the batteries differently.
Figure 4: Recommended wiring for connecting batteries in parallel.
USING YOUR J35
BATTERY CHARGING AND MANAGEMENT WITH THE J35
Input Power Sources
The J35 may be powered from mains, AUX, or solar inputs to provide battery
charging current and power to caravan loads.
If mains and one or more other sources are available to the J35, the
J35 will be powered exclusively by the mains source.
If both AUX and solar inputs are available and the mains is not, the J35
will draw power from both the AUX and solar inputs. As full charge approaches,
one of these sources may dominate the other as appropriate.
Battery Charging
The J35 can simultaneously deliver up to 20A (J35A) or 35A (J35B,
J35C, J35D) to the caravan battery and loads from the mains input source,
with a maximum charging current of 15A. The maximum charging current is
boosted to 30A in the J35D.
The maximum charging current will be reduced if loads are drawing significant
current and as the battery approaches full charge. To ensure that the caravan
battery is charged by the maximum charging current, switch off non-essential
loads.
When charging the battery from the mains, the J35 applies a multi-stage
charging process. F
or charging from AUX and/or solar sources, the J35 monitors the battery
voltage level and charges as needed.
Battery Health Preservation
The J35 preserves battery health by preventing the battery from excessive
discharge. The J35 will start a two-stage shutdown or Low Voltage
Disconnect (LVD), powering down all J35 outputs except for Air Suspension.
This is to conserve the remaining battery capacity until the battery can be
charged.
Air Suspension output is not affected by LVD and will remain operational
throughout. The remaining battery capacity will drain quickly if Air
Suspension is engaged while the J35 is in LVD.
LVD MODE | LEAD-ACID | LiFePO4 (J35D ONLY) |
---|---|---|
Sleep Mode | 10.8V | 12.0V |
Storage Mode | 10.5V | 11.5V |
Table 6: LVD Mode voltage thresholds
The J35 will enter the two stages of LVD, Sleep Mode and Storage Mode,
when the caravan’s battery voltage falls below the LVD thresholds.
SLEEP MODE
The J35 will provide power to the CAN bus. This allows you to continue to
monitor battery consumption from the battery monitor. However, power to the
load terminal block will be turned off and you will not be able to use your
battery monitor to power caravan loads.
To exit Sleep Mode, start battery charging. The J35 will exit Sleep Mode
when the battery is sufficiently charged. Upon exit of Sleep Mode, the J35
will automatically return to its previous state of operation.
When in Sleep Mode you may temporarily turn on caravan loads by cycling the
caravan’s Load Isolation Switch. This feature allows you to retract slide-outs
or electric steps should you need to pack your caravan. This temporary switch-
on of the caravan loads may also be done by pressing the Battery icon on your
battery monitor.
STORAGE MODE
Power to the CAN bus will now be turned off; meaning no communication or power
to the accessories connected to the J35 CAN bus. Please note, that the
JHub Tablet (if in use) may run on its internal battery for some time.
To exit Storage Mode, start battery charging. The J35 will exit Storage
Mode when the battery is sufficiently charged. Upon exit of Storage Mode, the
J35 will not automatically return to its previous state of operation;
caravan loads will need to be powered on manually.
When in Storage Mode you may temporarily turn on caravan loads by cycling the
caravan’s Load Isolation Switch.
Heavily Discharged Batteries (Lead Acid)
The J35 will not charge heavily discharged lead-acid batteries.
In normal use, and with the J35 battery health preservation, batteries
should never become heavily discharged.
If your battery is heavily discharged, disconnect it from the J35 and charge
with a stand-alone charger. Reconnect the battery once the battery voltage has
recovered to normal levels.
Heavily Discharged Batteries (LiFePO4) (J35 Model D only)
The J35D can recover and charge a heavily discharged LiFePO4 battery. The
internal Battery Management System (BMS) of a LiFePO4 battery will turn off if
it detects that the battery is heavily discharged. The J35D will provide
the voltage to restart the LiFePO4 battery’s BMS and then commence charging of
the LiFePO4 battery.
USING THE J35 AS A POWER SUPPLY (BATTERY-LESS OPERATION)
The J35 will act as a power supply if the following conditions are met:
- A battery is not connected to the J35, and
- The J35 is connected and powered by mains, or
- The J35 is connected and powered by AUX input
Power Supply mode allows you to control and power your caravan’s loads
directly from mains or AUX without the need to connect the caravan battery.
When powered from the mains, the J35 provides an output voltage of 12.8V.
When powered from an AUX input, the output voltage will vary depending on the
AUX input voltage.
FAULT PROTECTION
Overload or Short Circuit Protection
If an overload or short circuit is detected, the affected output will shut
down. The J35 will automatically attempt to restart the output every 30
seconds until the fault is removed.
Over-Voltage or High Internal Temperature Protection
If an over-voltage or high internal temperatures are detected the J35 will
automatically turn off. Once the over-voltage is rectified, or the internal
temperature drops to normal levels, the J35 may be restarted by cycling
the mains input on and off.
Reverse Battery Protection
The J35 Battery fuse and fuse fitted by your Jayco dealership at the
battery protects from accidentally connecting the battery to the J35 in
reverse polarity.
PAIRING WITH THE CONTROL NODE
To pair the ControlNode to your own personal mobile device:
- Make sure that the Control Node is connected to the J35 and that the J35 is powered on.
- Turn on Bluetooth on your own personal device
- Press the Pairing Button on the Control Node. The LED Status Indicator on the ControlNode will flash green, indicating you have 30 seconds to pair to the Control Node.
- Launch the JHub App and press scan at the prompt.
- The JHub App will now search for nearby ControlNode devices and a pop-up window will appear listing ControlNode devices available for connection.
- Select the device with the number that corresponds to the last six digits of the serial number of the Control Node you wish to pair to.
For successful pairing, the LED Status Indicator on the ControlNode will
turn off and the Bluetooth Connectivity icon in the JHub App will turn
blue.
A Control Node can simultaneously pair to five mobile devices (including
the JHub Tablet). If the Control Node is already paired to and in
Bluetooth range with five mobile devices, the LED Status Indicator on the
ControlNode will flash orange for one second.
Press and hold the Pairing Button on the ControlNode for 10 seconds until
the LED flashes red. This will clear the ControlNode memory of any connected
devices. The Control Node will then automatically flash green to indicate
that it’s ready to pair with a new mobile device.
When you clear the memory on the Control Node, the Bluetooth connection to
all mobile devices paired but not in Bluetooth range with the Control Node
will be lost. To use the JHub App on these devices again, these devices
will need to be repaired.
SERVICING, MAINTENANCE, AND STORAGE
SERVICING
This J35 and ControlNode contain hazardous voltages and energy hazards
that may cause death or injury. Only qualified service personnel may service
the J35 or ControlNode. Except where stated in the following sections,
do not attempt to service the J35 or ControlNode yourself, OR
dismantle, modify or repair the J35 or ControlNode yourself; this will
void your warranty.
If your J35 or ControlNode requires servicing other than what is
stated in this Owner’s Manual, please consult your Jayco dealer for
assistance.
SERVICEABLE FUSES
The J35 air suspension and battery fuse, if required, may be replaced by
the owner. To further protect from short circuits or overloading, the
dealership will have fitted a 40A fuse in-line with the caravan battery and a
30A fuse at the AUX input.
If any fuse continues to fail, please contact your dealership for guidance.
MAINTENANCE
Use a dry or moist cotton cloth to lightly remove dust or dirt from the
J35. Do not use alcohol, thinners, benzene, or any other chemical cleaner
as these products may degrade the housing surface. Do not allow any liquids to
enter the housing.
Be sure to turn off all power sources to the J35 and disconnect the
battery before cleaning.
STORAGE
Once your adventure is over be sure to charge the caravan’s battery and power
off all loads connected to the J35. Use the switch connected to the
J35 Load Isolation input to enter Storage Mode and power off all loads.
When not in use, it is recommended that you recharge the caravan’s battery,
ideally monthly, or every three to six months. Regular recharge prevents the
battery from becoming a heavily discharged-a condition that can significantly
shorten the battery’s lifespan.
FAQS AND TROUBLESHOOTING
Need more help troubleshooting your J35 and ControlNode? Contact our
customer service team online at teambmpro.com/technical-
support or give us a call at (03)
9763 0962.
JHUB APP
Is there a user guide for the JHub App?
You can access the JHub App User Guide from the settings menu of the
JHub App. If you would like to know more about the features of the JHub
App, download the JHub Tablet Owner’s Manual from the teambmpro website.
BATTERY
I’ve fitted a battery to the J35, but it’s not detected by my BMPRO battery
monitor?
Check the following:
- Battery connections are tight and not loose or corroded
- Battery polarity, red lead-positive, black lead-negative
- The dealership fitted in-line fuse with the caravan battery is fitted and not blown. The correct value is 40A.
- The battery fuse on the J35 is fitted and not blown. The correct value is 40A.
CARAVAN LOADS
I think one of my loads is not receiving power?
The load may be faulty, activating the protective electronic fuse and turning
the load off. If this is the case, the LED Status Indicator on the J35
will flash a solid red.
Should you encounter any faulty loads, please contact your caravan dealership.
None of my loads appear to be powered but I can still use my battery
monitor?
All loads will power down, but the battery monitor will still be in use if the
J35 was put into Sleep Mode. The J35 will be put into Sleep Mode if:
-
The user pressed the Battery icon on their battery monitor.
Check to see that the Battery icon on your monitor has been pressed, thus turning the power off to the caravan loads. -
The J35 has entered Sleep Mode to conserve the remaining battery voltage and will disable power to caravan loads.
Connect the J35 to a power source and begin battery charging.
None of my loads appear to be powered and the screen on my battery monitor
has turned off?
All loads, including any battery monitor in use with the J35, will power
down if the J35 was put into Storage Mode. The J35 will be put into
Storage Mode if:
-
The user-activated the switch connected to the J35 Load Isolation input. This turns off power to all caravan loads and accessories connected to the J35 CAN bus such as your battery monitor.
Check that the switch has not been activated. -
The J35 has entered Storage Mode and to conserve the remaining battery voltage will disable power to all caravan loads and accessories connected to the J35 CAN bus. Connect the J35 to a power source and begin battery charging.
Solar Output Appears to be Lower than Expected
If the battery is close to fully charged, the J35 will periodically turn
off solar to protect the batteries from overcharging. As a result, you may see
less output on your solar display.
The following tips will also make sure you are getting the most out of your
solar setup:
-
Make sure your solar panels are clean
For optimal performance of your solar panels, regularly clean them (when cool) with warm, soapy water. -
Consider the location of your caravan/RV
A shadow (for example from trees, buildings, and even other accessories on the roof of your caravan) across any part of the solar panel can reduce the panel performance by up to 80%. -
The time of day and time of year is important as well. In some parts of the year (especially in southern parts of Australia) the sun will never be directly overhead, so your solar output will be reduced-sometimes by up to 50%.
APPENDICES
J35 OPERATIONAL STATUS INDICATOR
The following details the operational status of the J35, as shown by the
colored flash of the LED Status Indicator on the J35.
| | Colour Code| Flashing Status
---|---|---|---
White| Internal Error|
| On, Solid
Identify Device|
| Flashes, 5 Times Quickly
Storage Mode|
| Flashes Every 2min
Yellow: Charging| AC, Charging Normally|
| On, Solid
AC, Low Battery Voltage|
| Flashes, 1 Time
Solar, Charging Normally|
| Flashes, 2 Times Quickly
Aux, Charging Normally| **| Flashes, 3 Times Quickly
Green: OK| AC, Battery OK or No Battery| **| On, Solid
Solar, Battery OK|
| Flashes, 2 Times Quickly
Aux, Battery OK| ****| Flashes, 3 Times Quickly
Normal, No source present|
| Flashes, 1 Time
Red: Error| One (or more) Output is Overloaded|
| On, Solid
Critical Fault|
| Flashes, 4 Times Quickly
Solar Fault|
| Flashes, 3 Times Quickly
Battery Fault|
| Flashes, 2 Times Quickly
Over-Voltage Fault, or High-Temperature Fault|
| Flashes, 1 Time
OFF| J35 Powered Off| | Off
BATTERY CHARGING MANAGEMENT ALGORITHM
The following describes the Battery Charging Management Algorithm used by the
J35 when charging the caravan battery from the main power source. The J35
will operate as described when the caravan loads are connected directly to the
J35 and not the caravan battery.
Battery Capacity| Soft Start| Boost + Bulk-Absorption|
Float
---|---|---|---
≤ 100AH| 6 Hours| 5 Hours| 6 Hours
150AH| 6 Hours| 7.5 Hours| 6 Hours
200AH| 6 Hours| 10 Hours| 6 Hours
250AH| 6 Hours| 12.5 Hours| 6 Hours
≥ 300AH| 6 Hours| 15 Hours| 6 Hours
Table 7: Timeout for each charging mode, based on battery capacity
Charge Mode| Voltage Limit (V) Lead Acid Battery| Voltage Limit
(V) LifePO4 (J35D Only)| Current Limit (A)
---|---|---|---
Soft Start| 12.0| 12.0| 10
Boost (J35D only)| 14.0| 14.0| 30
Bulk| 14.4| 14.6| 15
Absorption| 14.4| 14.6| 15
Float| 13.6| 13.6| 10
Table 8: Battery charging management algorithm voltages and currents
The J35 intelligently controlled charging algorithm automatically sets
charging parameters so that the caravan battery will maintain the best state
of health. The charging modes include:
SOFT START MODE
The charging current is maintained at 10A until the battery voltage reaches
12V or a soft start timeout (see table 7) occurs.
BOOST MODE
A feature of the J35D model only, the current is boosted to 30A to bring
the battery voltage up to 14V, after which charging proceeds to Bulk Mode.
BULK MODE
The charging current is maintained at 15A until the battery reaches the Bulk
voltage (see table 8), after which charging proceeds to Absorption Mode
ABSORPTION MODE
The battery is charged at Absorption voltage until the current drops below 2A
or Boost-Bulk-Absorption timeout occurs.
FLOAT
The charging current is limited to 10A to keep the battery level topped up.
Charging will remain in Float for 6 hours. After Float timeout, the J35
will enter back into Boost-Bulk-Absorption modes.
SPECIFICATIONS
J35 BATTERY MANAGEMENT SYSTEM | J35A | J35B | J35C | J35D |
---|---|---|---|---|
Input Voltage Range | 240 VAC ± 10% (nominal), 50-60 Hz | |||
Input Surge | < 40A (cold start) | |||
Output Current (Load + Battery Current) | 20A | 35A | 35A | 35A |
Factory Set Voltage (Float Voltage) | 13.65 V +/0.1 V | |||
Output Ripple Voltage | < 150 mV | |||
Over Voltage Protection | < 18V | |||
Over Current Protection (Load + Battery Current) | 20-25A | 35-38A | 35-38A |
35-38A
Battery Current Limit| 15A| 30A
Low Voltage Disconnect Lead Acid| 10.5 ± 0.2V
Low Voltage Disconnect LiFePO4| –| 11.5 ± 0.2V
Battery Drain (when in Storage Mode)| < 8mA
AC/DC Efficiency| > 83 %
Cooling Fan| Thermally controlled
Solar Input Current| –| <20A| <27A| <27A
Solar Input Voltage| –| 15-25V| 15-25V| 15-25V
Ambient Temperature| 0-50°C
Communication| CAN Bus
Weight| 2 kg
Standards|
Safety: IEC60335-2-29, IEC62109-1,UL458, CSA C22.2 No.107-1, EMC: CISPR 14, IEC61000-3-2, IEC61000-3-3 Approvals: RCM, UL, cUL
CONTROLNODE
Input Voltage| 8-15 V DC
Battery Drain| < 21 mA
Ambient Temperature| 0–50ºC
Cable Length| 0.5m
WARRANTY TERMS AND CONDITIONS
Registering your BMPRO product is an important step to ensure that you receive all of the benefits you are entitled to. Please visit teambmpro.com to complete the online registration form for your new product today.
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BMPRO goods come with guarantees that cannot be excluded under Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any reasonably foreseeable loss or damage. You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits under this Warranty are in addition to your other rights and remedies under a law in relation to the goods to which this Warranty relates (the Australian Consumer Law).
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BMPRO warrants products against defects for a period of two years, commencing from the original date of purchase. Proof of purchase is required before you can make a claim under this warranty.
HOW TO PROTECT YOUR RIGHTS UNDER THIS WARRANTY -
The J35 and ControlNode are designed to be installed by a suitably qualified installer. You or your installer should carefully inspect the product before installation for any visible manufacturing defects. We accept no responsibility in addition to our consumer guarantee obligations where a product has been installed incorrectly.
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This warranty does not extend to product failures or defects caused by, or associated with, but not limited to; failure to install or maintain correctly, unsuitable physical or operating environment, accident, acts of God, hazard, misuse, unauthorized repair, modification or alteration, natural disaster, corrosive environment, insect or vermin infestation and failure to comply with any additional instructions supplied with the product.
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BMPRO may seek reimbursement of any costs incurred by BMPRO when a product is found to be in proper working order or damaged as a result of one or more of the warranty exclusions mentioned in point 4 of this statement.
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To enquire or make a claim under this warranty, please follow these steps:
a. Prior to returning a BMPRO product, please email customerservice@teambmpro.com to obtain a Return Material Authorisation (RMA) number.
b. Package and send the product to:
BMPRO Warranty Department
19 Henderson Road
Knoxfield, VIC 3180
Please mark RMA details on the outside of the packaging.
c. Please ensure the package also includes: a copy of the proof of purchase, a detailed description of the fault, and your contact details including phone number and return address. -
BMPRO will not be liable for any costs, charges, or expenses incurred in the process of returning a product in order to initiate a warranty claim.
MANUAL PART 034785
REV 7.0| Designed by BMPRO, one of Australia’s leading power solution
experts, the BMPRO product range is proudly designed and manufactured in
Melbourne, Australia, and represents a high-quality product that will provide
years of service.
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Copyright © 2019| DISCLAIMER BMPRO accepts no liability for any
loss or damage which may occur from the improper or unsafe use of its
products. The warranty is only valid if the unit has not been modified or
misused by the customer.
POWERING YOUR ADVENTURES.
BMPRO
+61 3 9763 0962 | sales@teambmpro.com
19 Henderson Rd, Knoxfield VIC 3180 Australia
teambmpro.com
References
- Smart RV Power & Power Management Systems, Chargers | BMPRO
- Technical Support - Power Management Systems | BMPRO