BMPRO BC300 External Shunt Comm Link Owner’s Manual

BMPRO BC300 External Shunt Comm Link

Product Information

Specifications

• Product Name: BC300 External Shunt
• Manufacturer: BMPRO
• Power Solutions Expertise: Over 50 years
• Manufacturing and Design Facilities: Melbourne, Australia

Safety Precautions

• Please read the Safety Precautions before installing or using the BC300 External Shunt and CommLink. Be sure to observe all precautions without fail.
• Failure to observe these instructions properly may result in personal damage or personal injury which, depending on the circumstances, may be serious and cause loss of life.

WARNING

• Correct installation is the most critical factor in ensuring the safe use of the device.
• If every consideration of these instructions has been satisfied, the device will be safe to operate.
• Metal conducts electricity. Take care not to drop or touch metal objects onto the battery terminals.
• If contact is made, this may cause short circuits or lead to serious personal injury.
• Take care and remove unwanted metal objects from the vicinity of the battery.
• Remove any personal metal adornment such as a chain, watch, or ring before handling the battery.
• Batteries are electrically live at all times and must be treated with extreme caution.
• They can supply high short-circuit currents, even if they appear damaged or undamaged.
• Do not drop or shake the product vigorously as this may cause damage to the product.
• Do not shock the equipment, batteries, and charger, as this may cause device or battery failure, fire, or explosion.
• Keep the device dry; do not expose it to water. Do not use it where it can fall into water (such as near a pool, pond, bath, etc.).
• Do not let the device, battery, or charger come into contact with water vapor or operate it with wet hands.
• Contact with water will cause the device to short-circuit, corrode, or cause electric shock.
• Do not use this product where it is excessively hot, cold, dusty, or humid, or where it is exposed to strong magnetic fields or long periods of sunshine.
• Such exposure may cause device or battery failure, fire, or explosion.
• Only use the device with the cable supplied. Use of other accessories not recommended in this manual may cause damage to the unit and will void the warranty.
• Clean the housing of the device lightly with a dry or moist cotton cloth if required. Do not use alcohol, thinners, benzene, or any other chemical cleaner.
• This device is a high-precision electronic product. It contains no user-serviceable parts inside.
• Do not try to dismantle, modify, or repair it yourself. Disassembly by unauthorized persons will void the warranty.
• Product specifications are subject to change and improvement without notice.

Product Usage Instructions

Installation

• Follow the installation guidelines provided in the user manual for proper setup of the BC300 External Shunt and CommLink.

Operation

• Ensure correct installation per safety precautions before operating the device. Connect the device as instructed in the manual and power it up using the supplied cable.

Maintenance

• Regularly clean the housing of the device with a dry or moist cotton cloth if needed. Avoid using harsh chemicals for cleaning.

Troubleshooting

• If you encounter any issues with the device, refer to the troubleshooting section of the user manual for guidance. Do not attempt to repair the device yourself.

FAQ

Q: Can I use accessories not supplied with the device?

• A: It is recommended to only use the device with the cable supplied.
• The use of other accessories may cause damage to the unit and void the warranty.

Q: How should I clean the device?

• A: Clean the housing of the device lightly with a dry or moist cotton cloth if required.
• Do not use alcohol, thinners, benzene, or any other chemical cleaner for cleaning.

POWERING YOUR ADVENTURES

• With over 50 years of experience in power solutions combined with manufacturing and design facilities in Melbourne, Australia, BMPRO is the leading expert in RV power and control management.
• Inspired by the great outdoors, we have created a range of rugged, smart, and reliable products to power your adventures.
• Our range of battery, power, and RV management and control systems gives you peace of mind when you are on the road so that you can relax in even the most far-flung destinations, knowing you have control over your power needs.
• To learn more about the BMPRO range of products, please visit our website teambmpro.com

SAFETY PRECAUTIONS

• Please read the Safety Precautions before installing or using the BC300 External Shunt and CommLink. Be sure to observe all precautions without fail.
• Failure to observe these instructions properly may result in personal damage or personal injury which, depending on the circumstances, may be serious and cause loss of life.

WARNING

• Correct installation is the most critical factor in ensuring the safe use of the device. If every consideration of these instructions has been satisfied, the device will be safe to operate.
• Metal conducts electricity. Take care not to drop or touch metal objects onto the battery terminals. If contact is made, this may cause short circuits or lead to serious personal injury.
• Take care and remove unwanted metal objects from the vicinity of the battery. Remove any personal metal adornment such as a chain, watch, or ring before handling the battery.
• Batteries are electrically live at all times and must be treated with extreme caution. They can supply high short-circuit currents, even if they appear damaged or undamaged.
• Do not drop or shake the product vigorously as this may cause damage to the product. Do not shock the equipment, batteries, and charger, as this may cause device or battery failure, fire, or explosion.
• Keep the device dry; do not expose it to water. Do not use it where it can fall into water (such as near a pool, pond, bath, etc.).
• Do not let the device, battery, or charger come into contact with water vapor or operate it with wet hands. Contact with water will cause the device to short-circuit, corrode, or cause electric shock.
• Do not use this product where it is excessively hot, cold, dusty, or humid, or where it is exposed to strong magnetic fields or long periods of sunshine.
• Such exposure may cause device or battery failure, fire, or explosion.
• Only use the device with the cable supplied. Use of other accessories not recommended in this manual may cause damage to the unit and will void the warranty.
• Clean the housing of the device lightly with a dry or moist cotton cloth if required. Do not use alcohol, thinners, benzene, or any other chemical cleaner.
• This device is a high-precision electronic product. It contains no user-serviceable parts inside. Do not try to dismantle, modify, or repair it yourself.
• Disassembly by unauthorized persons will void the warranty.
• Product specifications are subject to change and improvement without notice.

ABOUT THE BC300 AND COMMLINK

• The BMPRO BC300 External Shunt and CommLink devices provide wireless battery monitoring for high-current BatteryPlus35 and J35 systems.
• The addition of the BC300 External Shunt and CommLink to BP35 and J35 systems allows high current loads to be directly connected to the battery via the BC300 External Shunt.
• This enhances the system behavior with temperature monitoring of the battery for greater protection. It also maintains the Time Remaining and State of Charge determination of the battery even at high currents and with directly connected loads.
• The BC300 External Shunt is designed for 12V batteries up to 800Ah in capacity. The shunt is rated for ±240A of continuous current and transmits monitored data wirelessly.

The BC300 External Shunt monitors the following battery properties:

• Voltage
• Charging/discharging current
• Energy usage (Ah)
• Temperature
• NOTE: When installing the BC300 External Shunt a direct connection to the battery is required.
• The CommLink provides wireless reception of the battery data transmitted
• by the BC300 External Shunt. Data received by the CommLink is forwarded to the CAN communication bus for reception by a BatteryPlus35 or J35.
• The CAN communication bus also provides operating power for the CommLink.
• The CAN communication bus can also be used to connect to a BMPRO Battery Monitor, such as the BMPRO Odyssey or Trek3.

DESCRIPTION OF PARTS

BC300 EXTERNAL SHUNT

1. NEGATIVE BATTERY CONNECTION
2. NEW NEGATIVE TERMINAL CONNECTION
   • Connects to the load.
   • NOTE: This terminal has flat sides.
3. ‘+’ POSITIVE FLYING LEAD AND TEMPERATURE SENSOR
4. LED STATUS INDICATOR
   • COMMLINK
5. CAN BUS SOCKETS
   • Used to connect to other BMPRO devices, such as the BatteryPlus35 or J35, or BMPRO Battery Monitors such as the BMPRO Odyssey or Trek3.
6. RECESSED STATUS INDICATOR
7. RECESSED PAIR BUTTON

INSTALLING THE BC300 AND COMMLINK

MOUNTING THE BC300

• The BC300 External Shunt has two mounting terminals. Using these terminals, the BC300 External Shunt is wired in series with the negative terminal of the battery being monitored and the negative battery loads.
• The ‘+’ flying lead provides a connection to the positive terminal of the battery to power the BC300 External Shunt.
• This lead is also used to measure the battery temperature and voltage and must be directly connected to the positive terminal of the battery.
• You must ensure that all loads connected to the battery are disconnected or turned off before beginning the installation to avoid sparks being generated.

CONNECTING THE BC300 AND COMMLINK

To connect the BC300 External Shunt and CommLink:

1. Remove all the connections to the battery.
2. Connect the CommLink to the BatteryPlus35 or J35 CAN bus with the provided CommLink data cable.
   • The data cable can be plugged into either CAN bus socket on the CommLink.
3. Connect the negative battery connection to the battery negative terminal using the connector provided or directly to the battery.
   • NOTE: It is important that the correct terminal on both the battery and the BC300 External Shunt is used.
4. Connect all negative load connections to the new negative terminal connection on the BC300 External Shunt.
5. Connect all positive load connections including the BC300 External Shunt’s positive flying lead to the battery positive terminal.

• Once these connections are made the BatteryPlus35 or J35, the BC300 External Shunt and CommLink will be powered and will enter pairing mode.
• For information on pairing the BC300 External Shunt with the Commlink, refer to Pairing the BC300 with the CommLink.

Connecting the BC300 to a Parallel Battery Installation

• When connecting the BC300 to a parallel battery installation, the earth strap that links the batteries together must remain on the battery terminals, and must be located on the negative battery connection side of the BC300.
• The new negative terminal connection side is for loads and charge sources only.

PAIRING THE COMMLINK WITH THE BC300

• Once all positive load connections, including the BC300 External Shunt’s positive flying lead have been connected to the battery positive terminal, the BC300 External Shunt will enter pairing mode, shown with a flashing blue LED.
• Pairing mode will last for two minutes after it has been powered. The BC300 External Shunt and CommLink must be paired together in this time.
• NOTE: If the CommLink status indicator is flashing green at 5 second internals, it is already paired and is receiving data from the BC300 External Shunt. No further action is required.

To pair the BC300 External Shunt with the CommLink:

1. With a pen or similar make a short press on the CommLink pair button. This will initiate the pairing between the CommLink and the BC300 External Shunt.
2. The CommLink status indicator will start flashing blue. Watch the CommLink status indicator while the pairing is occurring.
   • It may take up to one minute for the pairing to complete.
   • If the pairing is successful the CommLink status indicator start flashing green at 5 second intervals. The CommLink is now paired with the BC300 External Shunt and is receiving data.

TROUBLESHOOTING

CommLink Does Not Pair with the BC300 External Shunt

If pairing with the BC300 External Shunt fails, the CommLink status indicator will return to flashing orange.

If this happens:

1. Disconnect the BC300 External Shunt’s positive flying lead from the battery positive terminal.
2. Reconnect the BC300 External Shunt’s positive flying lead from the battery positive terminal.
3. Repeat the pairing process.
   • If you have multiple pairing failures, try installing the CommLink closer to the BC300 External Shunt, or identify possible interference sources.
   • This may require a longer data cable to locate the CommLink closer to the BC300 External Shunt.
   • CommLink Status Indicator is Flashing Red
   • If the CommLink Status Indicator is flashing red, it is paired to a BC300 External Shunt but is not receiving data.
   • The CommLink must be re-paired.
4. Hold down the CommLink pair button with a pen or similar.
5. Wait for the status indicator to change from red to orange. This should take 5 seconds.
6. Pair the CommLink with the BC300 again.

BC300 EXTERNAL SHUNT BATTERY INDICATORS

COMMLINK STATUS INDICATORS

SPECIFICATIONS

BATTERY MONITORING SPECIFICATIONS

Voltage Range| 8V to 16V
Voltage Resolution| <20mV
Current Resolution| <200mA
Current Range| 240A continuous
Overload Protection (100ms without damage)| ± 800A
Temperature Range (Battery Terminal)| -20 to 70°C
Temperature Resolution| 3°C
Capacity Range| 7 to 800Ah
GENERAL SPECIFICATIONS| BC300 EXTERNAL SHUNT| COMMLINK
---|---|---
Input Voltage| 8V to 16V
Quiescent Current Drain (average)| <10mV| <20mV
Operating Temperature| -20 to 70°C
Humidity Operating| ≤ 85% RH non-condensing
Humidity Non-operating| ≤ 95% RH non-condensing
Dimensions (Approx.)| 140 x 65 x 18.6mm| 92 x 52 x 25mm
Weight (Approx.)| 1kg| 150g
IP Rating| IP54| IP30

COMPLIANCE

FCC

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference,
2. this device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna,
• Increase the separation between the equipment and receiver,
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected,
• Consult the dealer or an experienced radio/TV technician for help.

Warning: Any changes or modifications not expressly approved by BMPRO could void the user’s authority to operate this equipment.

WARRANTY TERMS AND CONDITIONS AUSTRALIA

• Registering your BMPRO product is an important step to ensure that you receive all the benefits you are entitled to.
• Please visit teambmpro.com to complete the online registration form for your new product today.

1. BMPRO goods come with guarantees that cannot be excluded under Australian Consumer Law. You are entitled to a replacement or refund for major failure and for compensation for any reasonably foreseeable loss or damage. You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits under this Warranty are in addition to your other rights and remedies under a law in relation to the goods to which this Warranty relates (the Australian Consumer Law).
2. BMPRO warrants products against defects for a period of two years, commencing from the original date of purchase. Proof of purchase is required before you can make a claim under this warranty.
   • HOW TO PROTECT YOUR RIGHTS UNDER THIS WARRANTY
3. The BC300 External Shunt and CommLink is designed to be installed by a suitably qualified installer. You or your installer should carefully inspect the products before installation for any visible manufacturing defects. We accept no responsibility in addition to our consumer guarantee obligations where a product has been installed incorrectly.
4. This warranty does not extend to product failures or defects caused by, or associated with, but not limited to: failure to install or maintain correctly, unsuitable physical or operating environment, accident, acts of God, hazard, misuse, unauthorised repair, modification or alteration, natural disaster, corrosive environment, insect or vermin infestation and failure to comply with any additional instructions supplied with the product.
5. BMPRO may seek reimbursement of any costs incurred by BMPRO when a product is found to be in proper working order or damaged as a result of any of the warranty exclusions mentioned in point 4 of this statement.
6. To enquire or make a claim under this warranty, please follow these steps:
   • A. Prior to returning a BMPRO product, please email service@teambmpro.com to obtain a Return Material Authorisation (RMA) number
   • B. Package and send the product to: BMPRO Warranty Department 19 Henderson Road  Knoxfield, VIC 3180
   • Please mark RMA details on the outside of the packaging.
   • C. Please ensure the package also includes: a copy of the proof of purchase, a detailed description of the fault and your contact details including phone number and return address.
7. BMPRO will not be liable for any costs, charges or expenses incurred in the process of returning a product in order to initiate a warranty claim.

LIMITED WARRANTY TERMS AND CONDITIONS (USA)

Registering your BMPRO product is an important step to ensure that you receive all the benefits you are entitled to. Please visit teambmpro.com to complete the online registration form for your new product today.

What this Limited Warranty Covers

This warranty covers any defect or malfunction in your BMPRO product. Under this warranty you are entitled to have such goods replaced, repaired or refunded.

What this Limited Warranty Does Not Cover

• This warranty does not extend to product failures or defects caused by, or associated with, but not limited to:
• Failure to install or maintain correctly, unsuitable physical or operating environment, accident, acts of God, hazard, misuse, unauthorized repair, modification or alteration, natural disaster, corrosive environment, insect or vermin infestation and failure to comply with any additional instructions supplied with the product.
• BMPRO may seek reimbursement of any costs incurred when a product is found to be in proper working order or damaged as a result of any of the warranty exclusions listed above.
• BMPRO will not be liable for any costs, charges or expenses incurred in the process of returning a product to initiate a warranty claim.

How Long the Warranty Lasts

• BMPRO warrants products against defects for a period of two years, commencing from the original date of purchase.

Claims Process

• Proof of purchase is required before the product can be deemed to be within the warranty period.

To enquire or make a claim under this warranty, please follow these steps:

• A. Prior to returning a BMPRO product, please email service@teambmpro.com to obtain a Return Material Authorisation (RMA) number.
  B. Package and send the product to: BMPRO WARRANTY DEPARTMENT UNIT 1 821 E WINDSOR AVE  ELKHART IN 46514

• Please mark RMA details on the outside of the packaging.

• C. Please ensure the package also includes: a copy of the proof of purchase, a detailed description of the fault and your contact details including phone number and return address.

How State Law Applies

• This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
• BMPRO customerservice@teambmpro.com
• 19 Henderson Rd, Knoxfield VIC 3180 Australia Unit 1, 821 E Windsor Ave, Elkhart IN 46514 USA teambmpro.com
• Designed by BMPRO, one of Australia’s leading power solution experts, the BMPRO product range is proudly designed and manufactured in Melbourne, Australia, and represent a high-quality product that will provide years of service.
• DISCLAIMER: BMPRO accepts no liability for any loss or damage which may occur from the improper or unsafe use of its products. Warranty is only valid if the unit has not been modified or misused by the customer.

References

• Smart RV Power & Power Management Systems, Chargers | BMPRO
• Smart RV Power & Power Management Systems, Chargers | BMPRO

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