motorline 52 MC52 Control board User Manual

motorline 52 MC52 Control board

SAFETY INSTRUCTIONS

September 2009

• Attach the permanent label for the manual release as close as possible to the release mechanism.
• Disconnect means, such as a switch or circuit breaker on the electrical panel, must be provided on the product’s fixed power supply leads in accordance with the installation rules.
• If the product to be installed requires power supply of 230Vac or 110Vac, ensure that connection is to an electrical panel with ground connection.
• The product is only powered by low voltage satefy with central (only at 24V motors)
  

WARNINGS FOR USERS

• Keep this manual in a safe place to be consulted whenever necessary.
• If the product has contact with fluids without being prepared, it must immediately disconnect from the power supply to avoid short circuits, and consult a specialized technician.
• Ensure that technician has provided you the product manual and informed you how to handle the product in an emergency.
• If the system requires any repair or modification, unlock the automatism, turn off the power and do not use it until all safety conditions have been met.
• In the event of tripping of circuits breakers of fuse failure, locate the malfunction and solve it before resetting the circuit breaker or replacing the fuse. If the malfunction is not repairable by consult this manual, contact a technician.
• Keep the operation area of the motorized gate free while the gate in in motion, and do not create strength to the gate movement.
• Do not perform any operation on mechanical elements or hinges if the product is in motion.

RESPONSIBILITY

• Supplier disclaims any liability if:
• product failure or deformation result from improper installation use or maintenance!
• Safety norms are not followed in the installation, use and maintenance of the product.
• Instructions in this manual are not followed.
• Damaged is caused by unauthorized modifications
• In these cases, the warranty is voided.

SYMBOLS LEGEND

• Important safety notices
• useful information
• Programming information
• Potentiometer information
• Connectors information
• Buttons information

CONTROL BOARD

TECHNICAL SPECIFICATIONS
The MC52 is a single-phase control board with built-in radio control system designed for the automation of swing gates.

| 110V version| 230V version
---|---|---
• Power Supply| 110Vac 60Hz| 230Vac 50-60Hz
• Flashing light’s output| 110Vac 60Hz 500W max.| 230Vac 50Hz 500W max.
• RGB Flashing light’s output| 24Vdc 100mA max.
• Motor’s output| 110Vac 60Hz 500W max.| 230Vac 50-60Hz 500W max.
• Auxiliary accessories output| 24Vdc 8W max.
• Security and BT Remote controls| 24Vdc
• Working temperature| -25°C to +55°C
• Incorporated Radio Receptor| 433,92 Mhz
• OP Remote controls| 12bits or Rolling Code
• Maximum Memory Capacity| 100 (full opening) – 100 (pedestrian opening)
• Control board Dimensions| 125mm x 140mm

LEDs

CONTROL BOARD

CONNECTORS
Make sure which version you are using (110Vac or 230Vac).

CN1| 01 • Grounding connection 02 • Grounding connection 03 • Grounding connection| |
---|---|---|---
04 • 110/230Vac (Neutral) (N) line input

05 • 110/230Vac (Phase) (L) line input

| 110/230Vac Power Supply|
06 • Flashing light Output – 110/230Vac 500W

07 • Flashing light Output – 110/230Vac 500W

| Courtesy light or Flashing light: This output allows the connection of a courtesy light or a Flashing light.|
08 • Motor 1 Output – Opening – 110/230Vac 500W 09 • Motor 1 Output – Common – 110/230Vac 500W 10 • Motor 1 Output – Closing – 110/230Vac 500W|

Motor 1

|
11 • Motor 2 Output – Opening – 110/230Vac 500W 12 • Motor 2 Output – Common – 110/230Vac 500W 13 • Motor 2 Output – Closing – 110/230Vac 500W|

Motor 2

|
CN2| 14 • 24Vdc 200mA max. Power supply| 24Vdc Auxiliary Power Supply|
15 • 24Vdc 200mA max. Power supply|

16 • Electric lock Output 12/24Vdc 15W

| Electric lock: This output allows the connection of an electric lock.

Note • The indicated power is for 2 sec. impulses.

|
17 • Electric lock Output 12/24Vdc 15W|
18 • Total opening Input (NA)

19 • Common

20 • Pedestrian opening Input (NA)

| Pushbuttons: This circuit allows the connection of pushbuttons for full or pedestrian opening.|
21 • Photocells 1 (NC)| Safety circuits: This circuit allows the connec-|
22 • Common

23 • Photocells 2 (NC)

24 • Antenna

| tion of photocells. Its operation depending on the configuration of the P5 and P6 menus (check page 9A).|
Antenna|
25 • GND|
CN3|

26 • Output Y (GND)

| Open collector for the management of auxiliary functions:

Output Y is activated in intermittent mode, only with the gate closed.

Output R is activated in intermittent mode, only in the closing phase.

Output B is activated in intermittent mode, only during the pause time.

Output G is activated in intermittent mode, only during the opening phase.

|
27 • Output R (GND)|
28 • Output B (GND)|
29 • Output G (GND)|
30 • Auxiliary output for Flashing light or 24Vdc LED|

INSTALLATION

INSTALLATION MAP
If you activate the EL option in the E5 menu, the electric lock must not be powered by the control board. To do this, use an external power supply to power the electric lock.

WARNING
The photocell safety circuits are supplied by default deactivated (no shunt required). To activate them go to menu P5 and P6. If you do not press any button for 10 sec. the control board will return to standby.

The use of capacitors depends on the type of motor to be installed. Check in the motor manual, if it is necessary to place the capacitors, as shown in the diagram.

• Motor 1 opens first than Motor 2.
• Motor 2 closes first than Motor 1.

NOTE • When programming, the first operation of each leaf must be the opening operation. In case of closing operation, change the brown and black wires of this motor.

INSTALLATION

BASE INSTALLATION PROCESS
The installation process assumes that the gate already has mechanical or electrical limit switches installed.

1. Connect all accessories according to the connections diagram (page 5).
2. Connect the control board to a 230V power supply (terminals 4 and 5 – CN1).
3. Check if the gate movement is the same as shown on the display.
4. Make a course programming – menu P0 (page 8A).
5. If necessary, adjust the deceleration time of the gate at opening and closing – menu P1 (page 8A).
6. Adjust the gate force – menu P2 (page 8B).
7. Re-program the course – menu P0 (page 8A).
8. Enable or disable the use of Photocells in menu P5 and P6 (page 9A).
9. Program a remote control (page 6B).

The control board is now fully configured! Check the pages of the menu programming if you want to configure other features of the Control board.

PROGRAMMING

PROGRAMMING AND DELETE REMOTE CONTROLS

• Remote controls programming for total opening.
• Remote controls programming for pedestrian opening.

PROGRAMMING REMOTE CONTROL

• Press the cmd button for 3 sec.

• Select (SU) using ↑ ↓.

• Press cmd once to confirm.

• The first free position appears.

• Press the remote control button you want to program. The display will blink and move to the next free location.

• Press the cmd button for 3 sec.

• Select (SU) using ↑ ↓.

• Press cmd once to confirm.

• Use ↓↑ to select the remote control location you want to delete.

• Press cmd for 3 sec and the location will be empty. The display will blink and the position will be free.

We can only enter programming with the gate stopped (electrically).

• To access the P menu press the MENU button for 3 sec.
• Use ↓↑ to navigate through the menus.
• Press MENU when you want to confirm access to a menu.
• Press ↓↑ simultaneously to exit programming.

P MENUS

E MENUS

ERASE ALL THE REMOTE CONTROL

1. Press the cmd button for 10 sec.
2. The display will show SU.
3. SU will flash.
4. LU flashes, confirming that all remote control have been deleted.

ERASE REMOTE CONTROL

1. Press the cmd button for 3 sec.
2. The display will show SU.
3. SU will flash.
4. Use ↓↑ to select the remote control location you want to delete.
5. Press cmd for 3 sec and the location will be empty. The display will blink and the position will be free.

WARNING: If you do not press any button for 10 sec. the control board will return to standby.

PROGRAMMING

• We can only enter programming with the gate stopped (electrically).
• To access the P menu press the MENU button for 3 sec.
• Use ↓↑ to navigate through the menus.
• Press MENU when you want to confirm access to a menu.
• Press ↓↑ simultaneously to exit programming.

PROGRAMMING-COURSE PROGRAMMING

You can use the remote instead of the MENU button. Whenever a leaf touches a stop, wait 1 second before clicking on the MENU. To exit the programming menus, press the UP and DOWN button simultaneously.

Manual programming 1 arm:

1. Press MENU for 2 sec. until appears.
2. Press MENU once until appears.
3. Press MENU (or remote control) to start programming the opening time of leaf.
4. Press MENU to start the opening slowdown of the leaf.
5. Press MENU to stop the leaf and start programming the closing time.
6. Press MENU to start the closing slowdown of the leaf.
7. Press MENU once to display , leaf 1 stops.
8. Use UP and DW to display to exit programming mode.
9. Use UP and DW to stay in Standby.

PROGRAMMING-DECELERATION TIME ADJUSTMENT

Whenever there is a reversal of the direction of travel, the preset deceleration time is increased by 2 sec. up to 25 sec. maximum. This menu allows you to set the deceleration time of each leaf at opening and closing.

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear . Use UP or DW to navigate the parameters.
4. Press MENU to edit the chosen parameter value.
5. The factory set time appears. Use U
6. Press MENU to save the new value.

PROGRAMMING-FORCE ADJUSTMENT

This menu allows you to set the force that is injected into the motor when it moves at normal speed. The default value is 4.

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear .
4. Press MENU to edit value.
5. The factory set time appears. Use UP and DW to change the value. 06 • Press MENU to save the new value.

PROGRAMMING-PEDESTRIAN COURSE TIME

Allows you to set the pedestrian course time. The default value is 10.

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu the value set by the factory will appear.
4. Press MENU to edit the value.
5. Use UP and DW to change the value.
6. Press MENU to save the new value.

PROGRAMMING-PAUSE TIME AND GATES DELAY

When the values are at zero, there is no automatic closing.

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear . Use UP or DW to navigate the parameters.
4. Press MENU to edit the chosen parameter value.
5. The factory set time appears. Use UP and DW to change the value.
6. Press MENU to save the new value

PROGRAMMING-PHOTOCELLS 1 PROGRAMMING

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear . Use UP or DW to navigate the parameters.
4. Press MENU to edit the chosen parameter value.
5. The factory set time appears. Use UP and DW to change the value.
6. Press MENU to save the new value.

PROGRAMMING-PHOTOCELLS 2 PROGRAMMING

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear . Use UP or DW to navigate the parameters.
4. Press MENU to edit the chosen parameter value.
5. The factory set time appears. Use UP and DW to change the value.
6. Press MENU to save the new value.

PROGRAMMING-OPERATING LOGIC

This menu allows to set the operating logic of the automation.

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear .
4. Press MENU to edit the value.
5. Use UP and DW to change the value.
6. Press MENU to save the new value.

PROGRAMMING-FLASHING LIGHT

This menu allows you to set the operation mode of the flashing light (LAMP).

1. Press MENU for 2 sec. until it appears.
2. Use UP until appears.
3. Press Menu will appear.
4. Press MENU to edit the value.
5. Use UP and DW to change the value.
6. Press MENU to save the new value.

PROGRAMMING-REMOTE PROGRAMMING

Allows you to activate/deactivate the programming of new remote controls without directly accessing the control board, using a previously memorized remote control.

1. Press MENU for 2 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear .
4. Press MENU to edit the value.
5. Use UP and DW to change the value.
6. Press MENU to save the new value.

Remote Programming Operation (PGM ON):
Press the buttons indicated in the image simultaneously for 10 seconds and the flashing light will flash (the 1st free position appears in the display). Each time you store 1 remote controls, the control board will exit remote programming. If you want to memorize more remote control, you will always have to repeat the process of pressing the remote controls buttons simultaneously for 10 seconds for each new remote control.

PROGRAMMING-HUMAN PRESENCE

1. Press MENU for 10 sec. until it appears .
2. Press Menu will appear . Use UP or DW to navigate the parameters.
3. Press MENU to edit the chosen parameter value.
4. The factory set time appears. Use UP and DW to change the value.
5. Press MENU to save the new value.

PROGRAMMING-SOFT START

Enables or disables the soft start. With the soft start function activated, at each start of move-ment the control board will control the motor start, increasing the speed gradually in the first second of operation. The default value is 0 (deactivated).

• Press MENU for 10 sec. until it appears .
• Use UP until appears .
• Press Menu will appear .
• Press MENU to edit the value.
• Use UP and DW to change the value.
• Press MENU to save the new value.

PROGRAMMING-COURTESY LIGHT TIME

This parameter is only activated if option 2 is selected in P8.

This menu allows you to adjust the courtesy light time for all positions of the gate (closed, opened and stopped). The default value is 0 (Courtesy light deactivated)

1. Press MENU for 10 sec. until it appears .
2. Use UP until appears .
3. Press Menu will appear .
4. Press MENU to edit the value.
5. Use UP and DW to change the value.
6. Press MENU to save the new value.

PROGRAMMING-FOLLOW ME

Allows you to activate the Follow me option. With this option activated, the control board, when in the open position or in opening, gives a closing order of 5 sec. after the safety device detects the passage of an object / user.

1.  function disabled
2. function activated after opening
3. function activated on opening

• Press MENU for 10 sec. until it appears .
• Use UP until appears .
• Press Menu will appear .
• Press MENU to edit the value.
• Use UP and DW to change the value.
• Press MENU to save the new value.

PROGRAMMING- COURSE TIME ADJUSTMENT

It allows to adjust the working time for the opening and closing courses of the two leafs.

• Press MENU for 10 sec. until it appears .
• Use UP until appears .
• Press Menu will appear . Use UP or DW to navigate the parameters.
• Press MENU to edit the chosen parameter value.
• The factory set time appears. Use UP and DW to change the value.
• Press MENU to save the new value.

PROGRAMMING-BRAKE/LOCK/PUSH

It allows to activate or deactivate the functions of the electronic brake, the lock’s operating mode and to activate or deactivate pushes on opening and closing.

PROGRAMMING-BRAKE/LOCK/PUSH

• Press MENU for 10 sec. until it appears .
• Use UP until appears .
• Press Menu will appear . Use UP or DW to navigate the parameters.
• Press MENU to edit the chosen parameter value.
• The factory set time appears. Use UP and DW to change the value.
• Press MENU to save the new value.

PROGRAMMING-DECELERATION SPEED

This menu allows you to adjust the deceleration speed. The higher the slowdown level, the faster the slowdown. The default value is 4.

• Press MENU for 10 sec. until it appears .
• Use UP until appears .
• Press Menu the value set by the factory will appear.
• Press MENU to edit the value.
•  UP and DW to change the value.
• Press MENU to save the new value.

PROGRAMMING-MANUEVERS COUNTER

This menu allows you to view the number of maneuvers performed.(complete maneuver means opening and closing). Resetting the control board does not clear the maneuver count.
Example:
13456 maneuvers
01- Hundred thousand / 34- Thousands / 56- Dozens

1. Press MENU for 10 seconds.
2. E0 appears. Press UP until appears E7.
3. Press MENU.

PROGRAMMING-MANUEVERS COUNTER

• The maneuvers count is displayed in the following order (example: 130 371)

PROGRAMMING-RESET – RESET FACTORY VALUES

This menu allows you to reset to factory defaults. The default value is 0 (deactivated).

PROGRAMMING-RGB OUTPUT

This menu allows you to set the operation mode of RGB outputs. The default value is 0 (continuous output).

• Press MENU for 10 sec. until it appears.
• Use UP until appears .
• Press Menu will appear .
• Press MENU to edit the value.
• Use UP and DW to change the value.
• Press MENU to save the new value.

DISPLAY

DISPLAY INDICATIONS

IN STOP POSITION, FULLY OPENED

IN STOP POSITION, MIDDLE POSITION
IN STOP POSITION, FULLY CLOSED
TOTAL OPENING BUTTON PRESSED
PEDESTRIAN OPENING BUTTON PRESSED
CONTROL BOARD PERFOMS OPENING COURSE
CONTROL BOARD PERFOMS CLOSING COURSE
END OF OPENING COURSE TIME
END OF CLOSING COURSE TIME
ALL REMOTE CONTROLS DELETED
REMOTE CONTROL ADDED IN THE INDICATED POSITION
OBSTRUCTED PHOTOCELL
OBSTRUCTED PHOTOCELL
IN PAUSE TIME
IN PEDESTRIAN PAUSE TIME

COMPONENTS TEST

230V/110V MOTOR
To detect if the problem is in the control board or in the motor, sometimes it’s necessary to conduct tests with a direct connection to a 230V/110V power supply. For this, it’s necessary to interpose a capacitor on the connection so that the motor can work (check the capacitor type to be used in the product’s manual). In the below diagram is shown how this connection must be made and how to merge the different component wires.

NOTES:

• To perform the tests you don’t need to remove the automatism from it’s place, because this way you can understand if the automatism, directly connected to the power, can function correctly.
• A new capacitor should be used during this test to ensure that the problem is not in the capacitor.

1. Connect the power wires to the terminal as shown below.
2. Connect the automation wires to the terminal, interleaving a capacitor into the opening and closing wires.
3. After these connections are complete, connect to a 230V/110V power socket, depending on the motor/control board being tested

WARNING
The use of capacitors depends on the type of motor to be installed. Check in the motor manual, if it is necessary to place the capacitors, as shown in the diagram.

WARNING
All tests must be performed by qualified personnel due to serious danger associated with the misuse of electrical systems.

TROUBLESHOOTING

Anomaly| Procedure| Behavior| Procedure II| Discovering the origin of the problem
---|---|---|---|---

• Motor doesn’t work.

| • Make sure you have power supply connected to control board and if it is working properly.|

• Still not working.

|

• Consult a qualified MOTORLINE technician.

| 1 • Open control box and check if          3 • Disconnect motors from 4 • If the motors work, the                         5 • If the motors don’t work,

it has 230V power supply;                         control board and test them by            problem is on the control board. remove them from installation connecting directly to power Pull it out and send it to our                      site and send to our MOTORLINE

2  • Check input fuses;                                 supply in order to find out if they         MOTORLINE technical services technical services for diagnosis. have problems (see page 11B). for diagnosis;

• Motor doesn’t move but makes noise.

|

• Unlock motor and move the gate by hand to check for mechanical problems on the movement.

|

• Is the gate stuck?

| • Consult a qualified gates technician.| 1 • Check all motion axis and associated motion systems related with the gate and automation (rails, pulleys, bolts, hinges, etc) to find out what is the problem.

• The gate moves easily?

|

• Consult a qualified MOTORLINE technician.

| 1 • Check capacitors, testing                    from control board and test them  3 • If the motors work, the problem 4 • If the motors don’t work, motor with new capacitor;                                                by connecting directly to power is with control board. Pull it out               remove them from installation

supply in order to find out if they  and send it to our MOTORLINE site and send to our MOTORLINE 2 • If capacitors are not the have problems (see page 11B).              technical services for diagnosis; technical services for diagnosis. problem, disconnect motors

• Motors open but doesn’t close.

|

• Unlock motorand move the gate by hand to closed position. Block

the motor again and turn off power

supply for 5 seconds. Reconnect it and send order to open gate using remote control.

|

• Gate opened but didn’t close again.

|

1 • Check if there is any obstacle in front of the photocells;

2 • Check if any of the control devices (Key Selector, Pushbutton, Video Intercom, etc.) are stucked and sending permanent signal to control board;

3 • Consult a qualified MOTORLINE technician.

| All control boards MOTORLINE have LEDs that           A) SECURITY SYSTEMS:                                                            B) START SYSTEMS:

easily allow to conclude which devices are

with anomalies. All safety devices LEDs (Le)             1 •Close with a shunt all safety systems                     1 • Disconnect all wires connected to the in normal situations remain On. All “START” on the control board (check manual of the                             START connector.

circuits LEDs in normal situations remain Off.             control board in question). If the automated

If LEDs devices are not all On, there is some            system starts working normally check for                  2 • If the LED turned OFF, try reconnecting one security systems malfunction (photocells, the problematic device. device at a time until you find the defective safety edges). If “START” circuits LEDs are turn device.

(Op and Cl), there is a control device sending           2 • Remove one shunt at a time until you find permanent signal.       the malfunction device.

NOTE:

3 • Replace it for a functional device and                     In case procedures described in sections A ) check if the motor works correctly with all and B ) don’t result, remove control board and the other devices. If you find another one send to our MOTORLINE technical services for defective, follow the same steps until you find diagnosis.

all the problems.

• Motor doesn’t make complete course.

|

• Unlock motor and move gate by hand to check for mechanical problems on the gate.

| • Encountered problems?| • Consult an experienced gates expert.| 1 • Check all motion axis and associated motion systems related with the gate and automation (rails, pulleys, bolts, hinges, etc) to find out what is the problem.

• The gate moves easily?

|

• Consult a qualified MOTORLINE technician.

| 1 • Check capacitors, testing with            remove it from installation site                appropriate force (consult control           NOTE:

new capacitors;                                                and send to our MOTORLINE                    board manual). Setting force of the control board technical services for diagnosis. should be enough to make the gate

2  • If capacitors are not the 5 • If this doesn’t work, remove              open and close without stopping, problem, disconnect motor                                 4 • If motor work well and move    control board and send it to                 but should stop and invert with from control board and test it    gate at full force during the entire      MOTORLINE technical services.               a little effort from a person. In

by connecting directly to power               course, the problem is with control case of safety systems failure, the

supply in order to find out if it is              board. Set force using trimmer on gate shall never cause physical

broken;                                                                the board. Make a new working damaged to obstacles (vehicles, time programming, giving enough people, etc.).

3 • If the motor(s) doesn’t work,                time for opening and closing with

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