motorline Roll Up Rapid Door Spin Installation Guide

June 3, 2024
motorline

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motorline Roll Up Rapid Door Spin

SAFETY INSTRUCTIONS

  • This product is certified in accordance with European Community (EC) safety standards.

  • This product complies with Directive 2011/65/EU of the European Parliament and of the Council, of 8 June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

  • (Applicable in countries with recycling systems).
    This marking on the product or literature indicates that the product and electronic accessories (eg. Charger, USB cable, electronic material, controls, etc.) should not be disposed of as other household waste at the end of its useful life. To avoid possible harm to the environment or human health resulting from the uncontrolled disposal of waste, separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources. Home users should contact the dealer where they purchased this product or the National Environment Agency for details on where and how they can take these items for environmentally safe recycling. Business users should contact their vendor and check the terms and conditions of the purchase agreement. This product and its electronic accessories should not be mixed with other commercial waste.

  • This marking indicates that the product and electronic accessories (eg. charger, USB cable, electronic material, controls, etc.) are susceptible to electric shock by direct or indirect contact with electricity. Be cautious when handling the product and observe all safety procedures in this manual.

GENERAL WARNINGS

  • This manual contains very important safety and usage information. very important. Read all instructions carefully before beginning the installation/usage procedures and keep this manual in a safe place that it can be consulted whenever necessary.
  • This product is intended for use only as described in this manual. Any other enforcement or operation that is not mentioned is expressly prohibited, as it may damage the product and put people at risk causing serious injuries.
  • This manual is intended firstly for specialized technicians, and does not invalidate the user’s responsibility to read the “User Norms” section in order to ensure the correct functioning of the product.
  • The installation and repair of this product may be done by qualified and specialized technicians, to assure every procedure are carried out in accordance with applicable rules and norms. Nonprofessional and inexperienced users are expressly prohibited of taking any action, unless explicitly requested by specialized technicians to do so.
  • Installations must be frequently inspected for unbalance and the wear signals of the cables, springs, hinges, wheels, supports and other mechanical assembly parts.
  • Do not use the product if it is necessary repair or adjustment is required.
  • When performing maintenance, cleaning and replacement of parts, the product must be disconnected from power supply. Also including any operation that requires opening the product cover.
  • The use, cleaning and maintenance of this product may be carried out by any persons aged eight years old and over and persons whose physical, sensorial or mental capacities are lower, or by persons without any knowledge of the product, provided that these are supervision and instructions given by persons with experienced in terms of usage of the product in a safe manner and who understands the risks and dangers involved.
  • Children shouldn’t play with the product or opening devices to avoid the motorized door or gate from being triggered involuntarily.

WARNINGS FOR TECHNICIANS

  • Before beginning the installation procedures, make sure that you have all the devices and materials necessary to complete the installation of the product.
  • You should note your Protection Index (IP) and operating temperature to ensure that is suitable for the installation site.
  • Provide the manual of the product to the user and let them know how to handle it in an emergency.
  • If the automatism is installed on a gate with a pedestrian door, a door locking mechanism must be installed while the gate is in motion.
  • Do not install the product “upside down” or supported by elements do not support its weight. If necessary, add brackets at strategic points to ensure the safety of the automatism.
  • Do not install the product in explosive site.
  • Safety devices must protect the possible crushing, cutting, transport and danger areas of the motorized door or gate.
  • Verify that the elements to be automated (gates, door, windows, blinds, etc.) are in perfect function, aligned and level. Also verify if the necessary mechanical stops are in the appropriate places.
  • The central must be installed on a safe place of any fluid (rain, moisture, etc.), dust and pests.
  • You must route the various electrical cables through protective tubes, to protect them against mechanical exertions, essentially on the power supply cable. Please note that all the cables must enter the central from the bottom.
  • If the automatism is to be installed at a height of more than 2,5m from the ground or other level of access, the minimum safety and health requirements for the use of work equipment workers at the work of Directive 2009/104/CE of European Parliament and of the Council of 16 September 2009.
  • Attach the permanent label for the manual release as close as possible to the release mechanism.
  • Disconnect means, such as a switch or circuit breaker on the electrical panel, must be provided on the product’s fixed power supply leads in accordance with the installation rules.
  • If the product to be installed requires power supply of 230Vac or 110Vac, ensure that connection is to an electrical panel with ground connection.
  • The product is only powered by low voltage satefy with central (only at 24V motors)

WARNINGS FOR USERS

  • Keep this manual in a safe place to be consulted whenever necessary.
  • If the product has contact with fluids without being prepared, it must immediately disconnect from the power supply to avoid short circuits, and consult a specialized technician.
  • Ensure that technician has provided you the product manual and informed you how to handle the product in an emergency.
  • If the system requires any repair or modification, unlock the automatism, turn off the power and do not use it until all safety conditions have been met.
  • In the event of tripping of circuits breakers of fuse failure, locate the malfunction and solve it before resetting the circuit breaker or replacing the fuse. If the malfunction is not repairable by consult this manual, contact a technician.
  • Keep the operation area of the motorized gate free while the gate in in motion, and do not create strength to the gate movement.
  • Do not perform any operation on mechanical elements or hinges if the product is in motion.

RESPONSIBILITY

  • Supplier disclaims any liability if:
    • Product failure or deformation result from improper installation use or maintenance!
    • Safety norms are not followed in the installation, use and maintenance of the product.
    • Instructions in this manual are not followed.
    • Damaged is caused by unauthorized modifications
    • In these cases, the warranty is voided.

SYMBOLS LEGEND:

motorline Roll Up Rapid Door Spin 1

PACKAGE

INSIDE PACKAGE
Inside the kit you will find the following components:

motorline Roll Up Rapid Door Spin 2

TECHNICAL SPECIFICATIONS
The SPIN rapid door is built with its own white lacquered aluminum profiles and is suitable for areas with medium air pressure, as it has 3 to 6 reinforcement bars.
It is certified to IP23 protection level.

TARPAULIN

•  Wire| 2 x 1100 dtex PES HT|
---|---|---
•  Weight| 900/m²|
•  Tensile Strenght| 400/400 daN/5 cm|
•  Tear Resistance| 300N|
•  Grip| 45/45 daN|
•  Operating temperature| -30°C a 70°C|
MOTOR| Doors up to 3500mm to 3500mm| Doors above 3500mm max. 5000mm
---|---|---
•  Power Supply| 230V 50/60Hz| 230V 50/60Hz
•  Power| 750W| 1500W
•  Current| 5A| 14A
•  RPM| 95RPM| 100RPM
•  Reduction| 1:15| 1:15
•  Noise| <60dB| <60dB
•  Force| 50Nm| 130Nm
•  Operating temperature| -25°C to 70°C| -25°C to 70°C
•  Working Frequency| intensive| intensive
•  Insulation class| Class F| Class F

MANUAL OPENING/CLOSING

motorline Roll Up Rapid Door Spin 3

To open or close the door manually, simply pull and hold down the unlock lever and use a 6mm hexagon wrench to rotate the screw installed in the bottom of the engine, as shown on the image.
Turning to the right will open the door and turning to the left will close.

If you wish, you can use an umbrako keyed machine to open faster.

AUTOMATISM

DIMENSIONS – NORMAL KIT

motorline Roll Up Rapid Door Spin 4

DIMENSIONS – TUNNEL KIT

motorline Roll Up Rapid Door Spin 5

INSTALLATION

INSTALLATION MAP

motorline Roll Up Rapid Door Spin 6

  1. Aluminum safe profile
  2. Lateral Guides
  3. Motor protection
  4. Tarpaulin
  5. Control Board
  6. Safe support plate
  7. Motor
  8. Connector Connections
  9. Motor unlock lever
  10. Emergency stop
  11. Up button
  12. Down button
  13. Photocell protection plate
  14. Photocell
  15. Photocell fixation plate
  16. Mirror fixation plate
  17. Mirror protection plate
  18. Mirror
  19. Transparent strip
  20. Reinforcement bar
  21. Ground fixing plate

SAFE PROFILE FIXATION

motorline Roll Up Rapid Door Spin 7

  1. POSITIONING SAFE
    Apply the safe to the wall of the installation site, paying attention to the horizontal level and 85mm between the base of the support plate and the beginning of the passage span. The safe should be centered with the gap.
    Based on the holes in the support plates, mark the locations for drilling.

  2. FIX SAFE
    Drill the holes at the marked locations, and then apply the safe to the wall, fixing it with dowels and screws, suitable to the installation place.
    The safe must be securely fixed to prevent accidents.

  3. ADJUST TARPAULIN
    Unlock the motor (page 4B) and pull the tarpaulin by hand about 500mm.
    LATERAL GUIDES AND CONTROL BOARD FIXATION

  4. APPLY LATERAL GUIDES
    Place the lateral guides by placing them on the inside of the support plates and against the wall.
    The tarpaulin must be inside the lateral guides so that it can always go up and down inside.
    Secure the lateral guides to the support plates with screws, tightening them to the females on the lateral guides.

  5. FIX LATERAL GUIDES TO THE GROUND
    Start by drilling holes in the floor taking into account the holes
    already in the plates for the application of the screws.
    Finally, tighten the screws until the guides are properly secured.

  6. FIXING CONTROL BOARD
    Determine the location for fixing the control board and fix it to the wall.

  7. ADJUST SWITCH-LIMIT

  8. 8 PLACE ENGINE PROTECTION

  9. Fasten plate B to plate A.

  10. Attach the tether to plate A.

  11. Attach plate C to plate B and the tether.

  12. Tighten the 2 screws at the top of the protection.

motorline Roll Up Rapid Door Spin 8

SAFE PROFILE FIXATION

motorline Roll Up Rapid Door Spin 9

  1. POSITION SAFE
    Insert the safe into the tunnel and apply at the desired location for installation, taking into account the horizontal leveling. Based on the holes in the support plates, mark the locations for drilling.

  2. FIX SAFE
    Drill the holes at the marked locations, and then apply the safe to the wall, fixing it with dowels and screws.
    The safe must be securely fastened to prevent accidents.

  3. ADJUST TARPAULIN
    Unlock the motor (page 4B) and pull the tarpaulin by hand about 500mm
    LATERAL GUIDES AND CONTROL BOARD FIXATION

  4. APPLY LATERAL GUIDES
    Place the legs by placing them on the inside of the support plates and against the wall.
    The tarpaulin must be inside the legs so that it can always go up and down inside.
    Secure the legs to the support plates with screws, tightening them to the females on the legs.

  5. FIX LATERAL GUIDES TO THE GROUND
    Start by drilling holes in the floor taking into account the holes already in the plates for the application of the screws.
    Finally, tighten the screws until the guides are properly secured.

  6. FIXING CONTROL BOARD
    Determine the location for fixing the control board and fix it to the wall.

  7. ADJUSTING LIMIT-SWITCH.

  8. PLACING MOTOR PROTECTION
    Apply the motor protection and secure it by tightening the 2 bolts.

motorline Roll Up Rapid Door Spin 10

LIMIT-SWITCHES

LIMIT-SWITCHES ADJUSTMENT

motorline Roll Up Rapid Door Spin 11

  1. Manually place the door in the area you want for the opening slowdown.
  2. Turn the adjusting screw 4 until the limit switch 4 activates the corresponding microswitch
  3. Manually place the door in the area you want for the closure slowdown.
  4. Turn the adjusting screw 3 until the limit switch 3 activates the corresponding microswitch.

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